Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, engineered for unparalleled precision and efficiency. This innovative piece of machinery is designed to streamline your production process, ensuring seamless operation and flawless end products every time.
Detailed Photos
Product Description
Introduction of Whole Machine:
Discover the Future of Packaging with the Full-Automatic Box Gluing Machine. This innovative machine is a marvel of engineering, featuring four integral components: the paper feeding part, gluing folding part, nailing box gluing pressing part, and the counting and accumulating part. Experience seamless and intelligent operation with digital display speed regulation and microcomputer amplitude modulation, ensuring control that is simple, fast, reliable, and precise. The machine boasts automatic paper feeding, gluing folding, counting, and stacking, achieving an impressive average box gluing speed of 150 sheets per minute, reaching up to a maximum of 220 sheets per minute, and accommodating up to 600 nails. Embrace high efficiency, energy conservation, and superior environmental responsibility as our paramount goals.
Designed with European standards in mind, the electrical components of this machine epitomize safe, reliable, and user-friendly operation and maintenance. A cutting-edge color touch man-machine interface harmonizes with the Panasonic master PLC control, offering ease of operation with an intuitive, user-centric approach. Both systems are equipped with program upgrade interfaces, ensuring effortless equipment upgrades in the future. The main motor is governed by variable frequency speed regulation, providing stable, eco-friendly, and energy-efficient performance, saving approximately 30% in power consumption. The system intelligently safeguards the motor with automatic alarms and stoppages when voltage irregularities, overheating, or excessive current are detected, complete with an informative alarm code display. Siemens AC contactors and thermal overload relays ensure motor protection against overloads. Aviation plug-ins simplify disassembly and maintenance, connecting wires at all machine parts. With operation buttons strategically placed at both the front and back of the machine, and crafted from stainless steel, the user experience is both functional and aesthetically pleasing. The button panel features graphics and text for easy, intuitive navigation, enhancing user understanding of the machine's convenient functions.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience seamless operations with our machine's state-of-the-art PLC computer programming controller. Effortlessly input data via a user-friendly digital touchscreen, allowing for uninterrupted data changes. The entire process is automated: paper feeding, folding, box sticking (including nail box), counting, and stacking output-culminating in automatic packaging.
2. Our vacuum adsorption belt ensures flawless paper feeding by adjusting air volume to match different paperboard types. Enjoy rapid and convenient adjustments of the front supporting board and front and rear baffle plates, all through precise electric controls.
3. Benefit from our innovative four-channel electric preloading structure, which excellently corrects and compensates for paperboard pressing line deviations. This upgrade addresses common technical challenges such as scissors difference, bulging, and inconsistencies in paperboard forming lines.
4. The paper feeding belt, crafted from imported rubber, offers remarkable wear resistance and high friction, ensuring long-lasting performance.
5. The pneumatic side-patting device significantly minimizes manual paper feeding errors, enhancing stability. 6. Enjoy the precise electric adjustment of the left and right side stop gauges for lateral movement.
7. Featuring a top-tier electromagnetic clutch and braking system, our machine allows for both single and continuous operation of the paper feeding part. This precision controls paperboard wave costs during specification adjustments and ensures output accuracy.
8. Control and change orders swiftly with the vibrant 7-inch ultra-clear touch screen, offering effortless adjustments.
Folder Part
1. Our folder section boasts a seamless butted endless synchronous conveyor belt of imported material, offering unmatched friction and wear resistance. This prevents dislocation and scratches on carton surfaces.
2. The front section's distinct electric four-preloading structure and multi-channel line pressing compensation tackle cardboard pit line deviations with precision, enhancing overall carton fold accuracy.
3. Built with a heavy-duty extended model, the folding section integrates a unique double servo belt correction device, ensuring superior accuracy throughout the carton molding process.
4. The gluing department is equipped with premium stainless steel gluing wheels, delivering uniform glue application and efficient glue savings. Both paste wheel and glue tank feature stainless steel for easy cleaning, with an automatic glue pump for seamless operations.
Stitcher Part
1. Our stitcher part's lifting machine facilitates quick transitions between sticking box and nail box modes, minimizing manual adjustments. 2. Precision is guaranteed with the lifting part's high-precision linear slide rail, ensuring accurate repeated positioning of the nail machine.
3. Rely on four robust elevators, each carrying 1.5 tons, for stable and precise lifting. Designed compactly, they promise extensive bearing capacity and a prolonged maintenance cycle.
4. Enjoy seamless box sticking mode transitions without the need for the nail remover's bottom plate.
5. Our double servo drive ensures exceptional accuracy, reducing mechanical transmission components and significantly lowering mechanical failure rates. 6. Effortlessly adjust parameters like nail distance, number, species, and tailgate using the intuitive touch screen.
7. The bottom die and blade, crafted from tungsten steel, offer superior wear resistance.
8. Comprised entirely of Guangdong head with special steel, the precisely processed computer gong ensures the nail head achieves an impressive design speed of 1000 nails per minute.
Stacker Part
1. Our state-of-the-art stacking output department boasts advanced features such as automatic counting and orderly stacking capabilities. Tailor your production output effortlessly with the ability to set the exact number of finished boxes according to your specific needs, ensuring an increase in overall efficiency and production volume.
Experience precision with our advanced step transmission correction and molding technology, ensuring seamless and accurate performance every time.
2. Achieve consistent excellence with our uniform output system, which precisely adjusts any minor deviations caused during the rolling pit phase. This ensures your cardboard cartons are flawlessly formed to perfection. 3. Our innovative stacking section features a direct-shooting design, offering outstanding results with minimal noise. Finished products are stacked neatly, ready for seamless bundling in the output section.
4. The counting department is enhanced with pneumatic alignment technology, ensuring that the output of small boxes is both standardized and impeccably tidy, elevating your production standards to new heights.
Company Profile
Company Information
Zhanzhuo Machinery, the beacon of innovation, stands as a professional manufacturer of premium-quality corrugated cardboard carton machinery. Proudly holding import and export rights, our signature creations include the robust 3-layer, 5-layer, and 7-layer corrugated board production lines. Our expansive portfolio also features the cutting-edge cardboard and carton production lines, along with the intelligent digital printing machines that redefine modern printing. Boasting automatic high precision and high-definition capabilities, our machinery includes high-speed printing, slotting, and die-cutting systems. We specialize in intelligent, automatic solutions for high efficiency folder-gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our inventory also showcases the roller paper cutter, a cardboard flute laminating powerhouse, and the sophisticated roller-to-roller film laminating machine, alongside the partition assembler for seamless assembly. With a commitment to excellence, our products deliver unmatched safety, stability, and performance, having secured over ten national patents. Proudly certified by the ISO9001 quality management system and CE EU certification, we ensure our pre-sales and after-sales services are not only efficient but also effortlessly reliable. Offering bespoke customization, professional remote video guidance, and comprehensiveoverseas technical support by our seasoned engineers, we're available to assist you 24/7, ensuring you experience unparalleled service.
With a global vision, our products reach the corners of the Earth, proudly exporting to the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other nations. While we can't offer the lowest price, we guarantee the pinnacle of quality. I'd rather justify the price momentarily than apologize for inferior quality eternally. In the cutthroat competition of this industry, we are your unequivocal advantage.
In the realm of global trade, integrity is our foundation. By choosing us, you're choosing a partnership with the world's most dependable ally. Embark on a world-class journey, right here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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