Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, where innovation meets efficiency to revolutionize your packaging process. Experience unmatched precision and reliability in folding, gluing, and stitching operations, specifically engineered to enhance production speed and quality. Elevate your packaging solutions today with this groundbreaking technology!
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-automatic Box Gluing Machine is an engineering masterpiece, meticulously designed with precision to revolutionize your packaging process. This sophisticated machine is segmented into four essential parts: the paper feeding section, the gluing and folding unit, the nailing box gluing and pressing module, and the counting and accumulating segment. Its advanced digital display speed regulation and microcomputer amplitude modulation ensure a seamless, swift, reliable, and precise control experience. Enjoy the luxury of automated processes, from paper feeding to gluing folding, and counting to stacking output, boasting an average box gluing velocity of 150 sheets per minute, with a peak performance reaching up to 220 sheets per minute. For those demanding high-capacity outputs, it can deliver a staggering maximum speed of 600 nails. Our product embodies high efficiency, energy conservation, and an unwavering commitment to environmental protection, which remain at the core of our values.
Crafted with a nod to European excellence, the electrical components of this machine are orchestrated with precision, ensuring a harmonious blend of safety, reliability, and optimal user convenience. The integration of a color touch man-machine interface, coupled with Panasonic's master PLC control, offers a user-friendly, intuitive operation. Future-proof your investment with the system's prepped program upgrade interfaces, making equipment upgrades a breeze. The main motor, equipped with variable frequency speed regulation, ensures a smooth, environmentally-friendly operation, achieving an impressive 30% energy reduction. It safeguards the motor with intelligent protection mechanisms; should the voltage deviate or the motor overheat, the system promptly halts, displaying an alert with a corresponding code. Rely on the trusted Siemens AC contactors for motor control and the thermal overload relay for motor protection during overload scenarios. Aviation plug-ins simplify wire connections across the machine, allowing for effortless disassembly and maintenance. Dual operation buttons located at the machine's forefront and rear elevate functionality, allowing comprehensive control from either side. The control panel, crafted from stainless steel, exudes elegance and durability, enhanced with intuitive graphics and text for an effortless understanding of its user-friendly functions.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. This state-of-the-art machine integrates a PLC computer programming controller, offering seamless digital operation through an intuitive touch screen for data input. Enjoy the luxury of changing data without halting operations. Its fully automatic processes include paper feeding, folding, box sticking (nail box), counting, and stacking output (packaging) - all designed to elevate efficiency.
2. With its vacuum adsorption belt system, this machine adjusts air volume based on the paperboard's requirements, ensuring uninterrupted paper feeding. Experience fast and convenient adjustments with electrically powered front support board and baffle plates.
3. Discover the innovation of a newly upgraded four-channel electric preloading structure. This marvel corrects and compensates for pressing line deviations, resolving challenges such as scissors difference, bulging, and inconsistencies in paperboard formation.
4. The paper feeding belt, crafted from imported rubber, boasts exceptional wear resistance and high friction, ensuring reliable performance and longevity.
5. Enhance your operations with a pneumatic side-patting device, effectively reducing manual paper feeding errors and boosting paper feeding stability. 6. Effortlessly adjust lateral movement with electric side stop gauge adjustment.
7. This system features a high-grade electromagnetic clutch and braking system, allowing for single or continuous operation of the paper feeding part. This ensures precise control over paperboard specifications and outputs, minimizing wave cost fluctuations.
8. User-friendly 7-inch ultra-clear touch screen control makes adjustments and order changes remarkably easy.
Folder Part
1. Utilize a seamless butted endless synchronous conveyor belt made from imported materials with superior friction and wear resistance, preventing dislocation and surface scratches on cartons.
2. The front section's unique electric four-preloading structure, paired with multi-channel line pressing compensation, ensures accurate correction of cardboard pit line deviations for precise carton folding.
3. The comprehensive folding section features a heavy-duty extended model with a unique double servo belt correction device, perfecting carton accuracy throughout the molding process.
4. Employing high-quality stainless steel gluing wheels, this system ensures uniform gluing and efficient glue conservation. Stainless steel construction of paste wheel and glue tank allows easy cleaning, while the glue pump automates application and circulation.
Stitcher Part
1. The nail box component features a lifting machine for rapid conversion between sticking and nail box modes, minimizing manual adjustments and streamlining order changes. 2. Employing high-precision linear slide rails, it guarantees repeatable positioning accuracy for nail machine lifting.
3. Featuring four elevators with each capable of supporting 1.5 tons, this system ensures unmatched lifting stability and accuracy, all while offering compact size, large capacity, and extended maintenance intervals.
4. When switching to the box sticking mode, no bottom plate for the nail remover is required, simplifying operations.
5. Dual servo drive integration enhances accuracy, reduces mechanical transmission parts, and significantly decreases mechanical failure rates. 6. Easily modify parameters like nail distance, number, type, and tailgate through intuitive touch screen operation.
7. Utilizing tungsten steel for bottom die and blade provides exceptional wear resistance.
8. The entire nail head is meticulously crafted from special steel by Guangdong specialists, ensuring precision processing. Experience exceptional performance with a design speed of 1000 nails per minute.
Stacker Part
1. The stacking output section is equipped with automatic counting and orderly stacking capabilities. Customize finished box output to meet customer demands, while increasing box quantities efficiently.
This ingenious mechanism provides meticulous correction and precise molding through advanced step transmission technology;
2. With a beautifully uniform output, this system expertly compensates for minor deviations caused during the cardboard's rolling pit forming process, ensuring each carton achieves a flawless finish; 3. The stacking section boasts a direct-shooting design, delivering outstanding performance with remarkably low noise levels, while the products are neatly and efficiently stacked for subsequent bundling;
4. Equipped with pneumatic alignment, the counting department ensures that the paper output for small boxes is consistently standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence in the manufacturing of high-quality machinery. As a professional manufacturer, we bring you the epitome of engineering prowess. Our expertise lies in producing state-of-the-art corrugated cardboard carton machines, complete with import and export rights. Our illustrious range includes: 3-layer/5-layer/7-layer corrugated board production lines, sophisticated cardboard production lines, carton production lines, cutting-edge intelligent digital printer machines, and automatic high definition, precision-driven, high speed printing slotting die-cutting machines. We also offer intelligent and automatic, high speed folder gluer machines/stitcher machines, as well as versatile gluer and stitcher machines. Our product line further extends to roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Each product guarantees exceptional safety, stability, and performance, having earned over ten prestigious national patents. Proudly certified with ISO9001 and CE EU certifications, our product excellence is affirmed. Our pre sales and after-sales services are exemplary, designed to meet your every need with efficiency and reliability. We are committed to providing customized services, complemented by professional remote video guidance and comprehensiveoverseas technical support from our world-class engineers, available to you 24/7.
Our global perspective allows us to export products to numerous countries, including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more. We prioritize quality over price. While we might not offer the lowest price, our commitment to superior quality is unparalleled. We believe in explaining our prices upfront rather than apologizing for our quality later. This transparency gives us a competitive edge in the industry.
In the realm of global trade, integrity is paramount. Choose Zhanzhuo Machinery as your most reliable global partner. Embark on a journey to world-class success with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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