Discover the revolutionary automatic folder gluer and stitcher machine, designed to maximize efficiency and precision in your packaging processes. Experience unparalleled performance as it seamlessly integrates cutting-edge technology with user-friendly operation, ensuring flawless results for your business every time.
Detailed Photos
Product Description
Introduction of whole machine:
Our state-of-the-art Full-automatic Box Gluing Machine is ingeniously engineered to elevate your packaging processes with unparalleled efficiency and precision. This marvel of machinery is composed of four integral components: the paper feeding part, gluing folding module, nailing and gluing pressing segment, and the counting and accumulating unit. Boasting digital display speed regulation and microcomputer amplitude modulation, our machine promises a seamless, swift, and dependable performance. Experience the ease of automatic paper feeding, precise gluing and folding, effortless counting, and systematic stacking output-culminating in an impressive average gluing speed of 150 sheets per minute, with potential peaks reaching 220 sheets per minute and nailing speeds up to 600 nails. Our mission is to deliver high efficiency, energy conservation, and eco-friendliness as our top priorities.
Crafted with European standards at its core, our machine's electrical systems are synonymous with safety, reliability, and convenience. Featuring a vibrant color touch human-machine interface paired with Panasonic master PLC control, it offers an intuitive and personalized operating experience. Both interfaces include reserved program upgrade portals, paving the way for seamless future enhancements. The machine's main motor employs variable frequency speed regulation, ensuring stable operation, eco-conscious energy use with approximately 30% in power savings, and robust motor protection. In cases of voltage irregularities, overheating, or excessive current, the inverter intelligently signals alarms and halts operations, complete with a display of specific alarm codes. Motor control embraces the trusted Siemens AC contactor and thermal overload relay for unyielding motor safeguarding. The aviation plug-in connections at all machine junctions simplify disassembly and maintenance. Dual operation buttons grace both the front and back, with a stainless steel panel that radiates elegance while providing easy-to-understand graphical and textual guidance on each button's functionality. It's a harmonious blend of sophistication and functionality, designed for effortless and effective use.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience the pinnacle of automation with our machine's advanced PLC computer programming controller. Effortlessly manage operations with digital controls and a touch screen interface that enable seamless data adjustments without halting production. Enjoy the benefits of automatic paper feeding, folding, box sticking (nail box), counting, and stacking output, all culminating in an efficient and cohesive packaging process.
2. Our vacuum adsorption belt offers adjustable air volumes to accommodate various paperboard types, ensuring smooth and uninterrupted paper feeding. The electrically adjustable front supporting board and baffle plates provide rapid and convenient setup.
3. Enhance your production precision with our newly upgraded four-channel electric preloading structure. This innovation expertly addresses technical challenges such as scissors difference, bulging, and uneven lines, ensuring perfect paperboard formation.
4. Crafted from imported rubber, our paper feeding belt promises exceptional wear resistance and high friction, optimizing paper feed efficiency.
5. The pneumatic side-patting device significantly minimizes human error in paper feeding, promoting operational stability. 6. Electric lateral movement of the side stop gauges allows for precise adjustments.
7. Our high-grade electromagnetic clutch and braking system offer the flexibility to operate the paper feeding component singly or continuously. This system effectively controls wave cost adjustments and guarantees precise output.
8. Simplify your controls with a state-of-the-art 7-inch ultra-clear touch screen, designed for easy adjustments and fast order changes.
Folder Part
1. Our seamless, butted endless synchronous conveyor belt, made from high-friction, super wear-resistant imported materials, ensures cartons remain unblemished as they traverse its surface.
2. The integration of a unique electric four-preloading structure with multi-channel line pressing compensation allows for precise correction of cardboard pit line deviations, resulting in perfectly folded cartons.
3. The folding section features a heavy-duty extended model with a distinct double servo belt correction device, ensuring impeccable carton accuracy during molding.
4. The gluing department boasts high-quality stainless steel gluing wheels for even application and glue efficiency. With stainless steel paste wheels and glue tanks, maintenance is simplified while the automatic glue pump ensures consistent application and circulation.
Stitcher Part
1. Our nail box section is equipped with an advanced lifting mechanism, enabling swift transitions between sticking and nailing modes, reducing manual adjustments and facilitating quick order changes. 2. High-precision linear slide rails in the lifting section ensure repeatable precision for nail machine positioning.
3. Featuring four elevators, each with a 1.5-ton capacity, our lifting mechanism guarantees stability and accuracy. Despite its compact size, it boasts impressive load-bearing capabilities and extended maintenance intervals.
4. Upon switching to box sticking mode, the nail remover's bottom plate becomes unnecessary, streamlining processes.
5. The dual servo drive enhances accuracy, reduces mechanical transmission components, and minimizes failure rates. 6. A user-friendly touch screen interface simplifies parameter adjustments, including nail distance, number, species, and tailgate settings.
7. Constructed from tungsten steel, the bottom die and blade offer superior wear resistance, ensuring longevity and performance.
8. Our nail head, crafted from Guangdong head and processed with precision computer gong technology, achieves a remarkable design speed of 1000 nails/minute.
Stacker Part
1. Our stacking output department is a marvel of efficiency, featuring state-of-the-art automatic counting, seamless and orderly stacking, and impeccable stacking output. Tailored to meet the exacting demands of our customers, this system allows for precise setting of finished box outputs, significantly enhancing productivity by increasing the number of boxes with unparalleled precision.
Experience flawless accuracy with our advanced correcting and molding system, expertly designed for the step transmission process.
2. Achieve unmatched precision in output through our uniform distribution system, ingeniously engineered to rectify even the slightest deviations during the cardboard forming process, ensuring that each carton emerges with impeccable perfection. 3. Our stacking component boasts an innovative direct-shooting design, offering superior performance with minimal noise, while guaranteeing that each finished product is stacked with immaculate precision into the output section, ready for seamless bundling.
4. Elevate your productivity with our cutting-edge counting department, equipped with pneumatic alignment for precise standardization. Our technology ensures that the paper output of small boxes is consistently orderly and flawlessly tidy, setting a new standard in quality.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence, a professional manufacturer of high-quality industrial solutions. Renowned for creating top-tier corrugated cardboard carton machinery, we boast the privilege of import and export rights. Our premier offerings include: 3-layer, 5-layer, and 7-layer corrugated board production lines, world-class cardboard and carton production lines, cutting-edge intelligent digital printer machines, and automatic high-performance solutions. definition high-speed innovations that redefine efficiency. speed printing, slotting, and die-cutting machines that elevate your production capabilities, alongside our intelligent automatic systems. speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, precision roller paper cutter machines, sophisticated cardboard flute laminating machines, advanced roller-to-roller film laminating machines, and efficient partition assembler machines. Each product embodies safety, stability, and superior performance, crowned by over ten national patents and the prestigious ISO9001 Quality Management and CE EU Certifications. Our pre-sales and after-sales services promise unmatched efficiency and reliability, with tailored customization, expert remote video guidance, overseas technical support provided by our skilled engineers, available at your service around the clock.
With a global vision, our products have reached far and wide, exporting to nations including the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more. We may not offer the lowest prices, but we deliver unparalleled quality. Our commitment to excellence means that we prefer to justify our pricing upfront rather than apologize for subpar quality later. This dedication ensures we maintain a competitive edge in a fiercely competitive industry.
In the realm of global trade, integrity is our guiding principle. Selecting us means choosing a partner unparalleled in reliability. Embark on a journey towards world-class success, beginning right here with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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