Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, designed for precision and efficiency. Elevate your manufacturing process with a reliable system that ensures seamless, high-quality box production every time.
Detailed Photos
Product Description
Introduction of Whole Machine:
The full-automatic box gluing machine embodies a harmonious blend of cutting-edge technology and unparalleled efficiency, meticulously engineered to boost productivity. Comprising four integral components-paper feeding, gluing folding, nailing box gluing pressing, and counting and accumulating-this machine is a marvel of modern machinery. Featuring a digital display speed regulation and microcomputer amplitude modulation, it offers a control experience that is simple, fast, reliable, and precise. With automated processes including paper feeding, gluing folding, counting, and stacking output, the machine impressively achieves an average box gluing speed of 150 sheets per minute, with a maximum reach of 220 sheets/minute and up to 600 nails. Our pinnacle pursuit of high efficiency, energy conservation, and environmental protection is exemplified in every facet of this machine.
Crafted with European standards in mind, every electrical appliance in the machine is designed for supreme safety, reliability, and ease of maintenance. Its color touch man-machine interface, coupled with Panasonic's master PLC control, delivers intuitive and humanized operation, ensuring seamless interaction. With program upgrade interfaces reserved, future enhancements are effortless, keeping you ahead of evolving technology. The main motor, equipped with variable frequency speed regulation, ensures steady speed and energy efficiency-saving approximately 30% power. An intelligent inverter provides vital motor protection by automatically issuing alarms and stopping operation under adverse voltage, overheating, or excessive current conditions, displaying the relevant alarm code for prompt resolution. Utilizing Siemens AC contactors for comprehensive motor control, and incorporating thermal overload relays, the machine is fortified against overloads. All machine part joints are secured with aviation plug-ins, enhancing disassembly and maintenance convenience. Stainless steel operation button panels, installed both at the front and back, not only exude elegance but also simplify operation with clearly illustrated graphics and characters, making the functionality instantly accessible and understandable.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Our state-of-the-art machine is equipped with a PLC computer programming controller for digital precision. Experience seamless operation with a touch screen that allows data input on-the-go. From automatic paper feeding to folding, box sticking (nail box), counting, and stacking output, every step is automated for maximum efficiency.
2. The vacuum adsorption belt ensures smooth paper feeding by adjusting the air volume according to various paper types. Experience swift and easy adjustments with electrically controlled front support boards and baffle plates.
3. We've innovatively enhanced the four-channel electric preloading structure to accurately correct paperboard deviations. This upgrade solves technical challenges like scissors difference, bulging, and uneven paperboard lines.
4. Our paper feeding belt, crafted from imported rubber, is not only wear-resistant but also offers high friction for optimal performance.
5. The pneumatic side-patting device minimizes manual errors, enhancing paper feeding stability. 6. Enjoy the convenience of electrically adjusting the lateral movement of side stop gauges.
7. High-grade electromagnetic clutch and braking systems enable single or continuous operation. This precision control manages wave cost adjustments and output accuracy.
8. Utilize the 7-inch ultra-clear touch screen for effortless adjustments and swift order changes.
Folder Part
1. Our seamless endless synchronous conveyor belt, made from imported materials, ensures high friction and durability, protecting carton surfaces from displacement and scratches.
2. Equipped with an exclusive electric four-preloading structure, our system offers precise line pressing compensation, ensuring the carton folds perfectly without deviations.
3. The robust extended folding section features a unique double servo belt correction device, guaranteeing accurate carton formation.
4. Our gluing department uses premium stainless steel gluing wheels for uniform application, efficiently conserving glue. The stainless steel paste wheel and glue tank simplify cleaning. The glue pump automatically manages glue application and circulation.
Stitcher Part
1. The nail box section features a lifting machine that seamlessly transitions between box sticking and nail box modes, minimizing manual adjustments. 2. Our high-precision linear slide rail ensures accurate repeated positioning of the nail machine lift.
3. Utilizing four elevators, each with a 1.5-ton capacity, ensures stability and accuracy in lifting. Compact in size yet powerful, it offers exceptional load-bearing capabilities and extended maintenance intervals.
4. Once the lifting part switches to box sticking mode, the need for the nail remover bottom plate is eliminated.
5. The addition of double servo drive enhances accuracy, while reducing mechanical transmission components, effectively lowering failure rates. 6. Easily modify parameters such as nail distance, number, species, and tailgate via touch screen.
7. Made from tungsten steel, our bottom die and blade offer superior wear resistance.
8. Crafted entirely from special steel, the Guangdong nail head undergoes precise computer gong processing. 9. The nail head achieves a remarkable speed of 1000 nails per minute.
Stacker Part
1. Our stacking output department features advanced automatic counting technology, ensuring orderly stacking and seamless output. Tailored to meet customer's specifications, it allows for precise setting of finished box output, significantly enhancing the production capacity and number of boxes.
Step transmission correction and molding are expertly handled, ensuring flawless operation and impeccable results.
2. The output process is meticulously uniform, adeptly adjusting any slight deviations from the rolling pit during the cardboard forming stage, ensuring that each carton achieves a flawless finish; 3. Utilizing a cutting-edge direct-shooting design, the stacking part delivers impressive results with minimal noise, guaranteeing that finished products are stacked beautifully and neatly in the output section, ready for bundling.
4. Equipped with pneumatic alignment, the counting department ensures standardized, neat paper output for small boxes, enhancing overall production efficiency.
Company Profile
Company Information
Zhanzhuo Machinery: A distinguished leader in manufacturing top-tier quality corrugated cardboard carton machines, proudly holding import and export rights. Our flagship offerings include 3-layer/5-layer/7-layer corrugated board production lines, cardboard production lines, carton production lines, advanced digital printers, and high-tech automatic definition, high speed printing slotting die-cutting machines, and cutting-edge intelligent automatic high speed folder gluer machines, stitcher/gluer and stitcher combinations, roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, partition assemblers, and more. Our products boast unparalleled safety, stability, and superior performance. Honored with over ten national patents, they have also received ISO9001 quality management system certification and CE EU certification. Our dedicated pre- sales and post-sales services are unmatched in efficiency and reliability. We offer bespoke services, expert remote video guidance, and comprehensiveoverseas technical support from our engineers, ensuring assistance is available 24/7.
With a global perspective, our products are proudly exported to the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While we may not offer the lowest price, we guarantee the pinnacle of quality. We prefer explaining the price briefly rather than apologizing for quality eternally! Our products hold a distinct competitive edge in this vibrant industry.
In global trade, honesty prevails. By choosing us, you align with the world's most dependable partner. Embark on a world-class journey with us today.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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