Automatic Folder Gluer and Stitcher Machine: Experience unparalleled efficiency and precision with our state-of-the-art Automatic Folder Gluer and Stitcher Machine, designed to seamlessly integrate into your production line. Elevate your packaging solutions with cutting-edge technology, ensuring robust performance and immaculate results.
Detailed Photos
Product Description
Introduction of Whole Machine:
Our full-automatic box gluing machine is a masterpiece of engineering, comprising four essential parts: the paper feeding unit, gluing and folding section, nailing and pressing area, and the counting and accumulating division. This marvel of technology features a digital display for speed regulation, complemented by microcomputer amplitude modulation, ensuring a control mode that is simple, fast, reliable, and precise. Experience the seamless efficiency of automatic paper feeding, gluing, folding, counting, and stacking, all with an impressive average gluing speed of 150 boxes per minute, reaching peaks of 220 boxes per minute, and accommodating up to 600 nails at maximum speed. Our commitment to high efficiency, energy conservation, and environmental sustainability is unwavering.
Crafted with adherence to stringent European standards, the electrical components of this machine are designed for safety, reliability, and ease of use. Featuring a vibrant color touch man-machine interface alongside a Panasonic master PLC control system, this setup offers intuitive operation and a user-centric experience. Future-proof your operations with reserved program upgrade interfaces on both the touch interface and master PLC, ensuring seamless equipment enhancements. Enjoy the benefits of variable frequency speed regulation with the main motor, delivering consistent speed, energy savings (up to 30% power reduction), and comprehensive motor protection. Should the voltage flux, motor temperature rise, or current exceed limits, an automatic alert activates, displaying a precise alarm code while ceasing operation. We employ Siemens AC contactors across all motor controls, fortified by a thermal overload relay to safeguard against overloads. Every machine part connection is facilitated by aviation plug-ins, simplifying both disassembly and maintenance. Front and rear operation buttons ensure full control from any vantage point, and the stainless-steel panel endows the machine with an aura of sophistication, while clearly illustrated graphics and labels demystify the machine's versatile functionalities.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience the cutting-edge technology of our machine, which integrates a PLC computer programming controller. Enjoy seamless digital operation with a touch screen for effortless data input. Our machine offers uninterrupted automatic processes including paper feeding, folding, box sticking (nailing), counting, stacking, and packaging, making your production process smooth and efficient.
2. Our vacuum adsorption belt ensures flawless paper feeding by adjusting the air volume to match different paperboards. With electrically adjustable front support board and baffle plates, setting up is quick and easy, enhancing operational efficiency.
3. The newly upgraded four-channel electric preloading structure guarantees precision by correcting and compensating for deviations in paperboard pressing lines. It effectively addresses technical issues such as scissor differences, bulging, and uneven lines, ensuring superior paperboard formation.
4. The paper feeding belt, crafted from imported rubber, delivers outstanding wear resistance and high friction, ensuring durability and consistent performance.
5. The pneumatic side-patting device significantly reduces manual feeding errors and boosts the stability of paper feeding. 6. Experience the convenience of electric adjustments for the lateral movement of left and right side stop gauges.
7. Equipped with high-grade electromagnetic clutch and braking systems, our machine allows for both single and continuous operations. This ensures effective control over paperboard wave costs during specification adjustments while maintaining precision.
8. Take control with our 7-inch ultra-clear touch screen, designed for easy adjustments and swift order changes, enhancing user experience.
Folder Part
1. Featuring a seamless butted endless synchronous conveyor belt made from imported special materials, it offers high friction and exceptional wear resistance. This design prevents dislocation and surface scratches on cartons.
2. Our front section boasts a unique electric four-preloading structure with multi-channel line pressing compensation, which precisely corrects cardboard pit line deviations, ensuring accurate folding of the entire carton.
3. The robust and extended folding section includes a unique double servo belt correction device, effectively regulating carton accuracy during the molding process.
4. Our gluing department uses high-quality stainless steel gluing wheels for uniform application and efficient glue saving. The paste wheel and glue tank are crafted from stainless steel for easy cleaning. Enjoy automatic glue application and circulation for convenience.
Stitcher Part
1. Our nail box part employs a lifting machine for rapid switching between sticking box and nail box modes with minimal manual intervention, making order changes hassle-free. 2. High-precision linear slide rails in the lifting part ensure accurate repeat positioning of the nail machine.
3. Utilizing four elevators, each capable of carrying 1.5 tons, the lifting part promises stability and accuracy. Despite its compact size, it boasts a large bearing capacity and an extended maintenance period.
4. No bottom plate of the nail remover is needed after switching to the box sticking mode in the lifting part.
5. Enhanced with a double servo drive for precise accuracy, reducing mechanical transmission parts and effectively lowering the failure rate. 6. Operate effortlessly with a touch screen, allowing quick and convenient changes to parameters like nail distance, number, species, and tailgate.
7. Featuring tungsten steel components for the bottom die and blade, our machine offers superior wear resistance.
8. Constructed entirely from special steel, the Guangdong head of the nail machine is precisely processed by computer gong. 9. The nail head design achieves an impressive speed of 1000 nails per minute.
Stacker Part
1. Our stacking output department is innovatively engineered to feature automatic counting, ensuring an impeccably organized and seamless stacking process. We offer the flexibility to customize the finished box output according to your exact specifications, effectively enhancing the overall production volume.
Experience precision with our advanced step transmission technology, designed to seamlessly correct and mold with perfection.
2. Our output mechanism is meticulously crafted to produce uniform results, expertly adjusting any minor deviations caused during the rolling pit stage of cardboard formation. This ensures that each carton emerges with flawless precision. 3. Featuring a direct-shooting design, our stacking part excels in efficiency, delivering impressive results with minimal noise. Finished products are stacked with precision and seamlessly transition to our output section, ready for bundling.
4. The counting department is outfitted with high-tech pneumatic alignment, ensuring that the small box paper output is consistently standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery, a paragon of innovation in manufacturing, stands as a professional leader in high quality corrugated cardboard carton machines. We are proud to hold import and export rights, offering a comprehensive range of products: 3-layer, 5-layer, and 7-layer corrugated board production lines, versatile cardboard production lines, state-of-the-art carton production lines, intelligent digital printer machines, and advanced high definition high speed printing, slotting, and die-cutting machines. Our intelligent automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines exemplify our commitment to excellence. Each product ensures safety, stability, and superior performance. Proudly, we have secured over ten national patents and are certified with the ISO9001 quality management system and CE EU certification. Our pre sales and after-sales service offer industry-leading efficiency and reliability, with bespoke customization, expert remote video guidance, and overseastechnical support from engineers, available 24/7 to serve you.
Our global perspective allows us to export to the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While we may not boast the lowest prices, we guarantee the highest quality; we prefer to explain the cost once rather than apologize for quality forever. This commitment grants us a marked advantage in a fiercely competitive industry.
In the realm of global trade, honesty is paramount. By choosing us, you select the most dependable partner worldwide. Embark on a world-class journey with us as your guide.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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