Introducing the Automatic Folder Gluer and Stitcher Machine, a state-of-the-art innovation designed for seamless and precise assembly in the corrugated cardboard industry. This advanced machine not only enhances productivity but also ensures impeccable quality and durability in packaging solutions.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-automatic Box Gluing Machine is a marvel of engineering, meticulously crafted to comprise four integral parts: the paper feeding section, the gluing folding section, the nailing box gluing pressing section, and the cutting-edge counting and accumulating section. This machine is not just about function, but about high performance and precision, boasting a digital display for speed regulation and a microcomputer for amplitude modulation. Experience seamless, swift, and reliable operation with its automatic paper feeding, gluing folding, accurate counting, and stacking output-delivering an impressive average box gluing speed of 150 sheets per minute, and reaching a maximum of 220 sheets per minute with a remarkable speed of 600 nails per minute. It embodies our commitment to high efficiency, energy conservation, and environmental stewardship-our ultimate pursuit.
Engineered with European precision, the electrical components of the entire machine adhere to the highest standards of safety, reliability, and ease of operation. Featuring a vivid color touch man-machine interface alongside a Panasonic master PLC control system, it offers an intuitive and user-friendly experience. Both the interface and PLC come with pre-configured program upgrade pathways, ensuring your equipment stands the test of time with future-proof enhancements. The main motor's variable frequency speed regulation ensures not just stable speeds, but also contributes to environmental sustainability by saving approximately 30% on energy consumption. The motor enjoys full protection, with automatic alarms and shutdowns in case of abnormal voltage, overheating, or excess current, complete with visible alarm codes for easy troubleshooting. All motor control contactors are Siemens AC, complemented by thermal overload relays to safeguard against motor stress. Seamless disassembly and maintenance are facilitated by aviation plug-ins at every joint. The convenience is further amplified with operation buttons available at both the front and back, crafted from premium stainless steel for an elegant aesthetic. The panel's graphical and textual instructions ensure effortless operation, making complex functions accessible and easy to understand.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
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| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
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| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
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| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder paper part
1. Immerse yourself in cutting-edge efficiency with the whole machine boasting a state-of-the-art PLC computer programming controller, digital operation, and an intuitive touch screen interface. Seamlessly input data and change it effortlessly without halting operations. Experience the marvel of automation with features like automatic paper feeding, folding, box sticking (nail box), counting, and stacking that together culminate in a seamless automatic packaging operation.
2. The ingenious vacuum adsorption belt feeding system is designed to adjust air volume tailored to various cardboard types, ensuring flawless paper feeding. Effortlessly adjust the lifting of the front supporting board along with the front and rear baffle plates through an electric mechanism, providing both speed and convenience.
3. Discover the newly upgraded four-channel electric preloading structure, meticulously designed to correct and counterbalance deviations in paperboard pressing lines. Bid farewell to technical issues such as scissors difference, bulging, and irregular paperboard lines, ensuring pristine paperboard formation.
4. Crafted from imported rubber, the paper feeding belt promises exceptional wear resistance and remarkable friction, ensuring longevity and reliability in performance.
5. Experience reduced manual feeding errors with the precision of a pneumatic side-patting device, enhancing paper feeding stability. Benefit from the electrically adjusted lateral movement of the left and right side stop gauges for unparalleled precision.
7. Opt for sophistication with our high-grade electromagnetic clutch and braking system, allowing the paper feeding part to operate either singly or continuously. This feature ensures control over paperboard wave cost during specification adjustment and guarantees output precision.
8. The 7-inch ultra-clear touch screen stands as a beacon of user-friendly control, making adjustments a breeze and order changes swift.
Folder part
1. The seamless butted endless synchronous conveyor belt, made from imported special materials, offers high friction and super wear resistance. This ensures the carton surface remains unscathed and free from dislocation.
2. Equipped with a distinctive electric four-preloading structure and multi-channel line pressing compensation, the front section effectively corrects cardboard pit line deviations, guaranteeing precise and accurate carton folding.
3. Experience the robust performance of our heavy-duty extended folding section, featuring a unique double servo belt correction device. It ensures impeccable accuracy during the carton molding process.
4. Elevate your glue application with our high-quality stainless steel gluing wheel, renowned for uniformity and glue efficiency. Both the paste wheel and glue tank are crafted from stainless steel for easy cleaning. Automation reigns with the glue pump, which applies glue seamlessly and circulates automatically.
Stitcher part
1. The nail box part showcases innovation with its lifting machine, facilitating swift transitions between sticking box and nail box modes, minimizing manual adjustments. Order changes are now more convenient than ever. 2. Precision engineered with high-precision linear slide rails, the lifting part guarantees nail machine lifting accuracy with repeated precision.
3. Robust and dependable, the lifting part leverages four elevators, each supporting 1.5 tons, ensuring stability and precision. Compact yet powerful, it boasts a large bearing capacity and an extended maintenance period.
4. Transition seamlessly from one mode to another with no need for a bottom plate in the nail remover after switching to box sticking mode.
5. The double servo drive enhances accuracy while reducing mechanical transmission components, effectively lowering the mechanical failure rate. User-friendly touch screen operation allows for swift parameter adjustments, including nail distance, number, type, and tailgate.
7. Crafted with precision, the bottom die and blade are made from tungsten steel, offering superior wear resistance and longevity.
8. The nail head, crafted with Guangdong expertise and constructed from special steel, undergoes precise computer gong processing. Its design speed reaches an impressive 1000 nails per minute.
Stacker part
1. The stacking output department is engineered for excellence, featuring automatic counting, orderly stacking, and output capabilities. It adjusts to customer requirements for finished box outputs, increasing production efficiency and throughput.
Experience the precision and finesse of our advanced step transmission correction and molding feature. This cutting-edge technology ensures impeccable alignment and superior crafting of your corrugated cardboard.
2. Enjoy uniform and flawless output, thanks to our innovative design that adeptly adjusts for minor deviations occurring during the rolling pit process. This ensures that each formed carton achieves an exquisite and perfect finish. 3. Our stacking component boasts a sophisticated direct-shooting design, delivering outstanding performance with minimal noise. It neatly organizes finished products into the output section, ready for seamless bundling.
4. Elevate your production with our counting department's pneumatic alignment system. This advanced feature standardizes paper output for small boxes, ensuring every batch is delivered with exceptional order and precision.
Company Profile
Company Information
Zhanzhuo Machinery: Crafting Excellence in Innovation As a leader in the realm of high-quality corrugated cardboard carton machines, Zhanzhuo Machinery proudly possesses both import and export rights. Our distinguished product line includes state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, as well as cutting-edge cardboard and carton production lines. Our offerings are further enriched by our intelligent digital printer machines and automatic high-performance solutions. definition, high speed printing, slotting, and die-cutting machines as well as intelligent and automatic high speed folder gluer machines, stitcher machines, and versatile gluer-stitcher combinations. Our advanced roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines epitomize safety, stability, and superior performance. With over ten national patents, our products are a testament to quality, having passed ISO9001 quality management and CE EU standards. Our pre sales and after-sales service is a beacon of reliability and efficiency. We offer tailored solutions, professional remote video guidance, and overseas technical support made accessible to engineers, ensuring our services are at your disposal 24/7.
Our global vision sees our products being exported far and wide, reaching esteemed destinations such as the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other nations. While I can't promise the lowest prices, I guarantee unparalleled quality. I prefer to explain a fair price momentarily than to apologize for quality eternally. Our advantage in the competitive industry landscape is indisputable.
In global trade, integrity is paramount. By choosing us, you are choosing the most dependable partner worldwide. Start your world-class journey with us today.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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