Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, engineered for precision and efficiency in packaging solutions. Elevate your production line with this innovative machine that seamlessly integrates folding, gluing, and stitching processes, ensuring robust and perfectly finished cartons every time.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-Automatic Box Gluing Machine is a state-of-the-art solution for modern packaging demands, integrating seamlessly into production lines and enhancing efficiency. This advanced machine is composed of four meticulously designed parts: the Paper Feeding Unit, Gluing Folding Section, Nailing Box Gluing Pressing Section, and the Counting and Accumulating Section. With its intuitive digital display speed regulation and microcomputer amplitude modulation, it offers control that is simple, swift, and remarkably precise, ensuring reliability at every step. The automatic operations include paper feeding, gluing folding, precise counting, and organized stacking, achieving an impressive average gluing speed of 150 sheets/min and a peak performance of 220 sheets/min. Additionally, it can handle up to 600 nails at maximum speed, embodying high efficiency while championing energy conservation and environmental stewardship. These qualities represent the pinnacle of our objectives.
Adhering to European standards, our machine's electrical systems are crafted with the utmost priority on safety, reliability, and ease of maintenance. Equipped with a color touch man-machine interface and Panasonic master PLC control, operation is made both effortless and intuitive. Future-proofing is ensured with reserved program upgrade interfaces for both the interface and master PLC, allowing seamless equipment enhancements in the future. The main motor benefits from variable frequency speed regulation, offering a stable, energy-efficient performance with approximately 30% power savings. The system is designed to protect the motor comprehensively; in scenarios of voltage fluctuations, overheating, or excessive current, the inverter issues an automatic alarm and halts operations, accompanied by a display of the corresponding alarm code. Siemens AC contactors are employed for motor control, bolstered by a thermal overload relay to safeguard against overload conditions. The machine's wiring is facilitated by aviation plug-ins, simplifying disassembly and maintenance tasks. Controls are accessible from both the front and rear, enhancing operational convenience. The sleek stainless steel operation button panel not only exudes elegance but is also adorned with graphic and textual labels for user-friendly, instantaneous function comprehension.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder paper part
1. The innovative design of this machine features a PLC computer programming controller combined with a digital operation and intuitive touch screen interface, enabling seamless data input and modification without halting operations. Experience full automation with paper feeding, folding, box gluing (nail boxing), counting, and stacking, all culminating in automatic packaging, ensuring efficiency and precision.
2. Our vacuum adsorption belt feeding system allows for adjustable air volume, tailored to different types of cardboard, ensuring consistent and reliable paper feeding. The electric adjustments for the lifting front support board and baffle plates make setup swift and effortless, optimizing your workflow.
3. Benefit from our newly upgraded four-channel electric preloading structure, which expertly corrects and compensates deviations in the paperboard pressing line. This innovative solution addresses technical challenges such as scissors difference, bulging, and inconsistencies in paperboard forming, delivering superior results.
4. Our paper feeding belt is crafted from imported, high-quality rubber, featuring exceptional wear resistance and high friction properties, ensuring long-lasting performance and reliability.
5. Enhance accuracy with our pneumatic side-patting device, reducing manual feeding errors for superior stability. 6. Enjoy the convenience of electric lateral adjustments of the left and right side stop gauges, optimizing precision and efficiency.
7. With the selection of high-grade electromagnetic clutch and braking systems, you can operate the paper feeding part in single or continuous modes, effectively managing spec adjustments and maintaining the accuracy of output paperboard.
8. Navigate with ease using the 7-inch ultra-clear touch screen, offering intuitive controls, easy adjustments, and rapid order changes, enhancing operational efficiency.
Folder part
1. Our seamless butted endless synchronous conveyor belt, constructed from imported materials, boasts high friction and super wear resistance. Its design prevents dislocation and surface scratches on cartons, ensuring flawless operation.
2. The front section features a unique electric four-preloading structure with multi-channel line pressing compensation, accurately correcting deviations in cardboard pit lines for precision folding.
3. The entire folding section is a robust, heavy-duty extended model, equipped with a unique double servo belt correction device. This ensures precise regulation of carton accuracy throughout the molding process.
4. The gluing department utilizes high-quality stainless steel gluing wheels for consistent application and glue conservation. Both the paste wheel and glue tank are stainless steel, simplifying cleaning. An automatic glue pump applies glue efficiently and manages circulation seamlessly.
Stitcher part
1. The nail box section features a lifting machine for swift transitions between box sticking and nail box modes, minimizing manual adjustments and facilitating easy order changes. 2. With a high-precision linear slide rail, the lifting part ensures repeated positioning accuracy for the nail machine.
3. Our lifting mechanism employs four elevators, each with a 1.5-ton capacity. This design guarantees stability and precision, while maintaining a compact size, exceptional load capacity, and extended maintenance intervals.
4. When switching to box sticking mode, the bottom plate for nail removal becomes unnecessary, streamlining the process.
5. Our double servo drive system enhances accuracy and reduces mechanical transmission components, effectively minimizing failure rates. 6. The touch screen interface allows for quick and convenient parameter adjustments (nail distance, number, type, and tailgate).
7. Constructed from tungsten steel, the bottom die and blade exhibit outstanding wear resistance, ensuring durability and longevity.
8. The entire nail head assembly is crafted from special Guangdong steel, precisely processed for optimum performance, with a remarkable design speed of 1000 nails per minute.
Stacker part
1. Our advanced stacking output department is masterfully engineered with automatic counting capabilities, ensuring precise and orderly stacking of your cartons. This innovative system allows you to customize the output to perfectly match your specifications, enhancing the production capacity of your boxes with seamless precision.
The innovative designing of step transmission ensures flawless correction and molding, offering unparalleled precision in every production phase.
2. Experience consistent and flawless output with our state-of-the-art system that expertly adjusts any minor deviations that may arise during the cardboard forming process. This guarantees that each carton achieves an impeccable finish. 3. Our stacking mechanism incorporates a direct-shooting design that excels with outstanding efficiency, producing minimal noise. The end products are meticulously stacked into the bundling section, ensuring a neat and organized output.
4. The counting division is outfitted with advanced pneumatic alignment technology, ensuring that the small box paper output is not only standardized but also impressively tidy, elevating the organizational aspect of your production line.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon in the manufacturing world, a professional titan crafting high-quality corrugated cardboard carton machines. Our expertise has earned us the prestigious right to import and export globally. We specialize in cutting-edge technology with our range of products including 3-layer, 5-layer, and 7-layer corrugated board production lines, unparalleled cardboard production solutions, and comprehensive carton production lines. Our intelligent, digital printer machines and automatic high-definition solutions are at the forefront of innovation. Our high-speed printing, slotting, and die-cutting machines are designed for precision, while our intelligent automatic systems redefine efficiency. Our suite of machinery, including the high-speed folder gluer machines, stitcher machines, and hybrid gluer-stitcher machines, is completed by roller paper cutters and advanced laminating machines. Additionally, our partition assembler machines enhance operational versatility. With over ten national patents and ISO9001 and CE EU certifications, our products promise safety, stability, and superior performance. Our pre-sales and after-sales services guarantee satisfaction, offering efficient and reliable support, tailored customization services, and expert remote video guidance. Our overseas technical support is available from our team of skilled engineers, ensuring we're at your service around the clock, 24/7.
With a global perspective, our products reach across continents, finding homes in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While I may not offer the lowest price, I guarantee the pinnacle of quality, prioritizing enduring excellence over fleeting costs. Our competitive edge in the industry is unmatched.
In the realm of global trade, integrity is our cornerstone. By choosing us, you align with the most dependable partner worldwide. Embark on a world-class journey with us leading the way.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
Audited Supplier 
){kind=link}