Introducing the state-of-the-art Automatic Folder Gluer and Stitcher Machine, expertly designed to meet your dynamic packaging needs. Experience unparalleled efficiency and precision in every box we produce, ensuring your business stays ahead in the rapidly evolving market landscape.
Detailed Photos
Product Description
Introduction of whole machine:
The Full-Automatic Box Gluing Machine is an engineering marvel, meticulously designed to revolutionize the process of box assembly with precision and efficiency. It is composed of four expertly integrated sections: the paper feeding part, the gluing folding part, the nailing box gluing pressing part, and the counting and accumulating part. This state-of-the-art machine features digital display speed regulation alongside microcomputer amplitude modulation, ensuring operations that are simple, swift, remarkably reliable, and incredibly accurate. Enjoy the luxury of automated processes including paper feeding, gluing folding, counting, and stacking output, achieving an impressive average speed of 150 sheets per minute. The formidable maximum speed reaches 220 sheets per minute, with an extraordinary capacity of up to 600 nails. Unrivaled in efficiency, committed to energy-saving principles and environmental stewardship, this machine epitomizes our ultimate pursuit of industrial excellence.
Engineered with a strict adherence to European standards, the electrical components of this advanced machine are designed for secure and reliable operation, simplifying both usage and maintenance. Equipped with a state-of-the-art color touch man-machine interface and a sophisticated Panasonic master PLC control system, user interaction is not only convenient but also highly intuitive. Both interfaces come with reserved program upgrade capabilities to seamlessly accommodate future technological advancements. Driven by a main motor with variable frequency speed regulation, it promises steady performance while saving approximately 30% of power, thus promoting eco-friendly operations. The motor's protection is a priority, with automatic alarms and shutdowns in cases of excessive or insufficient voltage, overheating, or excessive currents, all efficiently managed by the inverter with clear alarm codes displayed. Siemens AC contactors are employed to manage the motor controls, complemented by a thermal overload relay to safeguard against overload scenarios. All wiring connections are streamlined with aviation plug-ins, ensuring hassle-free disassembly and maintenance. Control buttons, made from exquisite stainless steel that speaks of beauty and sophistication, are conveniently placed at both the front and back of the machine, allowing for seamless operation from either side. The button panel clearly features graphics and textual explanations, facilitating an effortless understanding of their functionalities.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience seamless efficiency with our High Efficiency Automatic Carton Machinery, equipped with a state-of-the-art PLC computer programming controller. This advanced system allows digital operation through a responsive touch screen, enabling data changes on the fly without halting the process. Enjoy the benefits of fully automated paper feeding, folding, box sticking (nailing), counting, and stacking outputs, all in one streamlined machine. Automatically package your products with unparalleled precision and ease.
2. Our cutting-edge vacuum adsorption belt ensures smooth paper feeding by allowing air volume adjustments tailored to different types of cardboard. Experience unparalleled convenience and speed with electrically adjustable front support boards and front and rear baffle plates, making adjustments fast and hassle-free.
3. Discover the future of precision with our newly upgraded four-channel electric preloading structure. This innovative design expertly corrects and compensates for deviations in the paperboard pressing line, effectively addressing technical challenges like scissors differences, bulging, and varying line heights for flawless paperboard formation.
4. Our paper feeding belt, crafted from imported high-friction rubber, is both wear-resistant and built to last. This durable design ensures consistent, high-quality performance in every operation.
5. Enhance your operations with our pneumatic side-patting device, which minimizes manual paper feeding errors and significantly boosts paper feeding stability. 6. Effortlessly adjust the lateral movement of the left and right side stop gauges with the convenience of electric control.
7. Our system features a high-grade electromagnetic clutch and braking system, providing options for single or continuous operation of the paper feeding section. This precision control minimizes wave costs during specification adjustments and ensures exceptional accuracy in output paperboard.
8. Control and monitor your operations with ease using our intuitive 7-inch ultra-clear touch screen, designed for straightforward adjustments and swift order changes.
Folder Part
1. Our folder part features a seamless butted endless synchronous conveyor belt, crafted from imported materials known for high friction and superior wear resistance. This ensures cartons remain pristine, free from dislocation or surface scratches.
2. The front section boasts a unique electric four-preloading structure and multi-channel line pressing compensation, delivering exceptional accuracy by correcting deviations in cardboard pit lines, resulting in perfectly folded cartons every time.
3. The folding section is designed with a robust heavy-duty extended model, featuring a unique double servo belt correction device that expertly regulates carton accuracy during the molding process.
4. Our gluing department is equipped with high-quality stainless steel gluing wheels, ensuring uniform application and efficient glue use. The paste wheel and glue tank are made from stainless steel for easy cleaning, while the glue pump automatically applies glue and halts circulation for optimal performance.
Stitcher Part
1. Experience seamless transitions with our nail box part, featuring a lifting machine that effortlessly switches modes between sticking box and nail box without manual adjustments, streamlining order changes. 2. The lifting part is constructed with high-precision linear slide rails, ensuring impeccable repeated positioning accuracy during nail machine operations.
3. Our lifting mechanism uses four elevators, each capable of carrying 1.5 tons, offering unmatched stability and precision. Compact in design yet mighty in capacity, it promises an extended maintenance period.
4. When switching to box sticking mode, the nail remover's bottom plate is unnecessary, simplifying the process.
5. Benefit from enhanced accuracy with our double servo drive, which not only ensures precise performance but also reduces mechanical transmission parts, lowering the risk of mechanical failures. 6. Utilize the touch screen operation for quick and convenient parameter adjustments, such as nail distance, number, type, and tailgate settings.
7. Crafted from tungsten steel, our bottom die and blade offer superior wear resistance, extending their durability and performance.
8. The entire nail head is a masterpiece from Guangdong, made from special steel and precision-engineered using computer gongs. With a design speed of 1000 nails per minute, it delivers unmatched speed and efficiency.
Stacker Part
1. Our stacking output department is a marvel of modern engineering, featuring state-of-the-art automatic counting systems. It ensures orderly stacking and precise output, allowing customization to meet the specific requirements of our esteemed customers. Maximize your productivity with the ability to effortlessly set and increase the output of finished boxes according to your needs.
Experience the precision of our advanced step transmission technology, meticulously designed for correcting and molding with unparalleled accuracy.
2. The output process is crafted for uniformity, expertly adjusting any slight deviations that might arise during the cardboard's forming process due to rolling pits. This ensures that each carton emerges with an impeccable finish. 3. Our innovative stacking system incorporates a direct-shooting design, delivering exceptional results with minimized noise, ensuring that finished products are stacked with unparalleled neatness, ready for bundling in the output section.
4. Our sophisticated counting department boasts pneumatic alignment technology, guaranteeing that the paper output for small boxes is not only standardized but also maintains a level of tidiness that sets new industry standards.
Company Profile
Company Information
Zhanzhuo Machinery, the professional luminary in manufacturing high-end quality corrugated cardboard carton machinery, proudly upholds the right to import and export. We specialize in the production of 3-layer, 5-layer, and 7-layer corrugated board production lines, alongside our cardboard production line, carton production line, intelligent digital printer machine, and our state-of-the-art automatic high definition, high speed printing slotting die cutting machines. Our range expands to include the intelligent automatic high speed folder gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines, among others. Our products stand out with unparalleled safety and stability in quality, elevating performance to new heights. We are honored to have secured over ten national patents and successfully passed the ISO9001 quality management system certification, along with the prestigious CE EU certification. Our pre sales and after-sales service framework is characterized by its efficiency and trustworthiness. We offer bespoke services, professional remote video guidance, and overseas technical support by our expert engineers, ensuring we are at your beck and call, 24 hours a day.
With a global vision, our products have gracefully reached markets in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other nations, marking our international presence. Our philosophy? I cannot promise you the lowest price, but I can assure you the highest quality. I prefer to justify the price for a moment rather than apologize for quality for a lifetime! Our products hold an absolute edge in the fierce competitive arena of the industry.
In global trade, integrity is paramount. By choosing us, you select the most dependable partner worldwide. Embark on a world-class journey, and let it commence from here.
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Certifications
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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