Introducing the Automatic Folder Gluer and Stitcher Machine: Experience the perfect blend of efficiency and precision with our state-of-the-art machine, designed to streamline your production process and elevate your output quality to new heights!
Detailed Photos
Product Description
Introduction of the Whole Machine:
The full-automatic box gluing machine is a marvel of modern engineering, meticulously crafted to include four integral sections: paper feeding, gluing and folding, nailing and pressing, and counting and stacking. This sophisticated machine offers digital display speed regulation coupled with microcomputer amplitude modulation, ensuring a control mode that is simple, rapid, reliable, and precise. Experience seamless automation with automatic paper feeding, gluing and folding, counting, and stacking outputs. Achieving an impressive average gluing speed of 150 boxes per minute and peaking at 220 boxes per minute and 600 nails, this machine embodies high efficiency, energy conservation, and environmental preservation, which stand as our utmost principles.
Engineered with European standards in mind, the electrical systems of this advanced machine are designed with a focus on safety, reliability, and user-friendly operation and maintenance. It features a vibrant color touch screen interface and the highly efficient Panasonic master PLC control, making operation intuitive and user-centric. Both interfaces are equipped with program upgrade ports, paving the way for future enhancements. The main motor is equipped with variable frequency speed regulation, ensuring consistently stable performance while reducing energy consumption by approximately 30%. To protect the motor, intelligent systems will automatically issue alerts and shut down in the event of voltage irregularities, overheating, or excessive current, displaying the specific alarm code. All contactors are equipped with Siemens AC contactors, and a thermal overload relay safeguards the motor from overloads. The machine's wiring is expertly connected with aviation plug-ins, allowing for straightforward disassembly and maintenance. Operation buttons, crafted from elegant stainless steel, are strategically placed at both the front and back, offering versatile control. The panel is thoughtfully designed with graphic and textual explanations to clearly convey the functionality of each button, ensuring ease of use.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Incorporating cutting-edge technology, our entire machine is equipped with a sophisticated PLC computer programming controller, digital operation, and an intuitive touch screen. This allows for seamless data input and modification without the need for halting operations. Experience the future of automation with features such as automatic paper feeding, precise folding, efficient box sticking (nail box), along with automatic counting and stacking output-all integrated into one streamlined machine.
2. Our vacuum adsorption belt feeding system is designed to adjust air volume according to various paperboard types, ensuring smooth and trouble-free paper feeding. Front supporting board and baffle plate adjustments are electrically powered, offering rapid and user-friendly modifications to suit your needs.
3. Introducing an upgraded four-channel electric preloading structure, this system meticulously corrects and compensates paperboard pressing line deviations, effectively resolving technical concerns such as scissors difference, bulging, and inconsistencies in high and low lines during paperboard formation.
4. The paper feeding belt crafted from imported rubber is both wear-resistant and boasts high friction capabilities, ensuring long-lasting performance.
5. Our pneumatic side-patting device significantly reduces manual paper feeding errors, enhancing the stability and reliability of the paper feeding process. 6. Experience seamless adjustment with the electrical lateral movement of the left and right side stop gauges.
7. Equipped with a high-grade electromagnetic clutch and braking system, the paper feeding component can operate independently or continuously. This system adeptly manages the wave cost during specification adjustments, ensuring precision in paperboard output.
8. A 7-inch ultra-clear touch screen offers effortless control, facilitating easy adjustments and swift order changes.
Folder Part
1. Our seamless butted endless synchronous conveyor belt, made from imported special materials, offers high friction and exceptional wear resistance. This ensures the carton surface remains pristine, free from dislocation or scratches.
2. Featuring an advanced electric four-preloading structure with multi-channel line pressing compensation, the system precisely and effectively corrects cardboard pit line deviations, ensuring each carton is folded with remarkable accuracy.
3. The folding section is built for durability with a heavy-duty extended model and unique double servo belt correction device, which excellently manages the accuracy of carton formation.
4. In the gluing department, high-quality stainless steel gluing wheels are used for uniform application, enhancing glue efficiency. Both the paste wheel and glue tank are stainless steel, making cleaning straightforward. The glue pump applies adhesive automatically and stops for circulation when necessary.
Stitcher Part
1. The nail box component is enhanced with a lifting machine for swift transitions between sticking and nail box modes, minimizing manual alterations and simplifying order changes. 2. High-precision linear slide rails in the lifting part ensure repeatable positioning accuracy.
3. Each of the four elevators in the lifting part can support 1.5 tons, ensuring stability and precision, while maintaining a compact design, robust load capacity, and extended maintenance intervals.
4. The innovative design requires no bottom plate for the nail remover when switching to the box-sticking mode in the lifting part.
5. With double servo drive for accuracy and a reduction in mechanical transmission components, our system minimizes the likelihood of mechanical failures. 6. Touch screen operations allow for quick and convenient parameter adjustments, such as nail distance, number, type, and tailgate settings.
7. Constructed from tungsten steel, the bottom die and blade offer superior wear resistance, ensuring durability.
8. The entire nail head is meticulously crafted from Guangdong head with special steel and precision computer gong processing. 9. Operating at an impressive design speed of 1000 nails/minute, it exemplifies superior engineering.
Stacker Part
1. The stacking output department boasts state-of-the-art automatic counting and orderly stacking capabilities. This innovative feature allows you to customize the output of finished boxes to align perfectly with your specific requirements, thereby boosting production efficiency and enhancing the number of boxes processed.
Correcting and precise molding through step transmission;
2. The output process is meticulously designed to be uniform, effectively correcting any slight deviations caused by the rolling pit during cardboard formation. This ensures that the final carton achieves a flawless finish. 3. The stacking component employs a direct-shooting design, offering superb results with minimal noise. The finished products are neatly stacked into the output section, ready for seamless bundling.
4. The counting department is outfitted with advanced pneumatic alignment technology, ensuring that the paper output of small boxes is consistently standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished leader in manufacturing top-tier quality corrugated cardboard carton machines. We hold esteemed import and export rights. Our flagship offerings include state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines. Additionally, we provide cardboard production lines, carton production lines, and intelligent digital printers. Our automatic high definition, high speed printing, slotting, and die-cutting machines are a testament to our commitment to innovation and excellence. We also offer intelligent automatic high speed folder-gluer and stitcher machines, versatile roller paper cutters, advanced cardboard flute laminators, and sophisticated roller-to-roller film laminators. Our partition assembler machines and other comprehensive solutions are engineered for safety, stability, and superior performance. Proudly, our products have garnered over ten national patents, alongside ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales services are both efficient and trustworthy. We offer bespoke solutions, expert remote video guidance, overseas technical support by skilled engineers, and are dedicated to serving you 24/7.
With a global perspective, Zhanzhuo Machinery products are cherished worldwide, with exports reaching the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, among countless others. We may not offer the lowest prices, but we assure the pinnacle of quality. While prices may need explanation, we are committed to eliminating any need for apologies regarding quality, securing a commanding edge in the highly competitive industry.
In global trade, integrity is paramount. Choose Zhanzhuo Machinery and align with a partner renowned for reliability and trust. Start your journey to world-class excellence right here, right now.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
Audited Supplier 
){kind=link}