Behold the cutting-edge Automatic Folder Gluer and Stitcher Machine, designed to revolutionize your packaging process with seamless efficiency and precision!
Detailed Photos
Product Description
Introduction of whole machine :
Unveiling a marvel of modern engineering, the Full-automatic Box Gluing Machine is a seamless integration of precision and efficiency, crafted to elevate your production line. This sophisticated apparatus comprises four pivotal components: the paper feeding segment, gluing folding unit, nailing and gluing pressing section, and the counting and accumulating module. Designed for peak performance, it boasts digital display speed regulation and microcomputer amplitude modulation. This ensures a control mode that is simple yet highly efficient, speedy, reliable, and remarkably accurate. It features automatic paper feeding and gluing folding, complemented by automated counting and stacking output. Experience an impressive average gluing speed of 150 sheets per minute, reaching a dazzling peak of 220 sheets per minute and a maximum of 600 nails. Our dedication to high efficiency, energy saving, and environmental protection defines our unwavering commitment to excellence.
Incorporating the essence of European standards, each electrical component within this machine is meticulously crafted for safe, reliable, and user-friendly operation and maintenance. Embracing a state-of-the-art color touch man-machine interface paired with Panasonic's master PLC control, this design prioritizes ease of use and user-friendliness. Both systems are equipped with reserved interfaces for program upgrades, ensuring your investment remains cutting-edge. The main motor, featuring variable frequency speed regulation, delivers stable operation while championing environmental protection and energy conservation, with an impressive energy saving of approximately 30%. Engineered for full motor protection, the system halts operations if voltage fluctuations occur, overheating arises, or excess current is detected, with the inverter providing immediate alerts and displaying precise alarm codes. Every contactor within the system leverages Siemens AC contactors, while the thermal overload relay safeguards against motor overloads. The machine's intricate wiring utilizes aviation plug-ins for effortless disassembly and maintenance. With operation buttons strategically positioned at the machine's front and back, you gain comprehensive control from both ends. Crafted with stainless steel, the operation button panel exudes a blend of sophistication and durability, while intuitive graphics and characters elucidate the panel's functions, ensuring ease of interpretation and operation.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
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| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. The entire machine is equipped with a state-of-the-art PLC computer programming controller. Experience seamless digital operation with a touch screen for inputting data, allowing you to change data on-the-fly without halting operations. Enjoy the convenience of automatic paper feeding, folding, box sticking (nailing), counting, and stacking output, all culminating in automatic packaging.
2. A vacuum adsorption belt ensures smooth paper feeding by allowing adjustable air volume to suit different paperboard types. The front supporting board and baffle plates are electrically adjustable, offering fast and effortless customization.
3. Featuring a newly upgraded four-channel electric preloading structure, this machine corrects and compensates for deviations in the paperboard pressing line, effectively solving technical challenges such as scissors difference, bulging, and disparities in high and low paperboard lines.
4. The paper feeding belt, crafted from imported rubber, boasts exceptional wear resistance and high friction.
5. A pneumatic side-patting device reduces manual feeding errors, enhancing paper feeding stability. 6. Electric adjustment of lateral movement for the left and right side stop gauges ensures precision.
7. Our machine employs a high-grade electromagnetic clutch and braking system, allowing for single or continuous operation of the paper feeding part. This effectively manages the wave cost of paperboard during specification adjustments and ensures accuracy of output.
8. A 7-inch ultra-clear touch screen controls the machine, making adjustments easy and order changes quick.
Folder Part
1. The seamless butted endless synchronous conveyor belt is crafted from imported special materials, offering high friction and super wear resistance. This ensures cartons are not dislocated or scratched during handling.
2. The front section's unique electric four-preloading structure and multi-channel line pressing compensation accurately correct cardboard pit line deviations, ensuring precise carton folding.
3. The folding section, designed as a heavy-duty extended model, incorporates a unique double servo belt correction device to meticulously regulate carton accuracy during the molding process.
4. Our gluing department utilizes high-quality stainless steel gluing wheels for uniform application and glue efficiency. Stainless steel paste wheels and glue tanks simplify cleaning. The glue pump automates application and circulation.
Stitcher Part
1. The nail box part employs a lifting machine for swift mode changes between sticking and nailing boxes, minimizing manual adjustments and facilitating quick order changes. 2. High-precision linear slide rails ensure the nail machine's lifting accuracy.
3. The lifting mechanism features four elevators, each supporting 1.5 tons, ensuring stability and precision in lifting operations. Compact in size yet large in bearing capacity, it promises an extended maintenance period.
4. In box sticking mode, the nail remover's bottom plate is unnecessary, streamlining the process.
5. Double servo drive enhances precision by reducing mechanical transmission components, decreasing mechanical failure rates. 6. Touch screen operation allows for convenient adjustment of parameters like nail distance, number, species, and tailgate.
7. Tungsten steel construction of the bottom die and blade promises improved wear resistance.
8. Crafted with precision, the entire nail head utilizes Guangdong head and special steel, ensuring a design speed of 1000 nails/minute, processed with computer gong accuracy.
Stacker Part
1. Our state-of-the-art stacking output department boasts advanced automatic counting capabilities, ensuring orderly and precise stacking. With customizable settings tailored to your specifications, you can effortlessly determine the desired quantity of finished boxes, elevating productivity and efficiency. Experience the seamless increase in box numbers to meet your demands.
Experience flawless precision with our cutting-edge step transmission correcting and molding technology.
2. Achieve impeccable uniformity with our output system, expertly designed to finely adjust any minor deviations from the rolling pit during the cardboard forming process. This ensures that every carton emerges in its most perfect form. 3. Our innovative stacking part utilizes a unique direct-shooting design, offering exceptional performance with minimal noise. This results in neatly stacked finished products, seamlessly transitioned into the output section for bundling.
4. Our counting department is enhanced with pneumatic alignment technology, ensuring that the paper output for small boxes is consistently standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery, a leader in the manufacturing of high-quality corrugated cardboard carton machines, offers world-class products with a commitment to innovation and excellence. Our esteemed lineup includes 3-layer, 5-layer, and 7-layer corrugated board production lines; cutting-edge cardboard and carton production lines; and intelligent digital printer machines. We excel in providing automatic, high-efficiency solutions for your business needs. definition, high- speed printing, slotting, and die-cutting machines. Our suite of solutions promises unmatched precision and productivity. Our intelligent, automatic high-speed folder gluer machines, stitchers, and gluer-stitcher combinations redefine efficiency. We also offer premier roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminators, partition assemblers, and more. Each product is a testament to our commitment to safety, stability, and superior performance. With over ten prestigious national patents and ISO9001 and CE EU certifications, we stand at the pinnacle of quality assurance. Our pre-sales and after-sales services are crafted for excellence, offering efficient, reliable, and personalized solutions. Experience professional remote video guidance and overseastechnical support from our skilled engineers-all available around the clock.
Globally recognized, our products are trusted in the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, cementing our reputation as an international leader. While we may not promise the lowest price, we guarantee unparalleled quality. It's better to explain our pricing once than to apologize for the quality for a lifetime! Our products hold a distinct advantage in the competitive industry landscape.
In global trade, integrity is paramount. By choosing us, you align with the most dependable partner worldwide. Embark on a world-class journey with us at Dongguang Zhanzhuo Machinery Trade Co., Ltd.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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