Revolutionize your packaging process with our state-of-the-art Automatic Folder Gluer and Stitcher Machine. This advanced machinery seamlessly integrates cutting-edge technology and precision engineering to deliver unparalleled efficiency and reliability for your carton production needs.
Detailed Photos
Product Description
Introduction of whole machine :
Experience the pinnacle of packaging technology with our Full-Automatic Box Gluing Machine, meticulously crafted to transform your production process. This versatile machine comprises four seamlessly integrated parts: paper feeding, gluing folding, nailing box gluing pressing, and counting and accumulating. It is engineered with a digital display for speed regulation, microcomputer amplitude modulation, and a user-friendly interface that promises simple, speedy, reliable, and precise control. Enjoy the convenience of automatic paper feeding, gluing, folding, counting, and stacking output. This marvel of engineering boasts an impressive average box gluing speed of 150 sheets per minute, a maximum speed of 220 sheets per minute, and a top speed of 600 nails per minute. At the heart of our innovation lies a commitment to high efficiency, energy conservation, and sustainability, guiding us in our pursuit of excellence.
Our machine is designed with adherence to European standards, ensuring the electrical components are both safe and reliable, offering ease of operation and maintenance. Featuring a vibrant color touch man-machine interface and Panasonic master PLC control, it delivers intuitive operation with a personal touch. Both interfaces are equipped with reserved program upgrade features, paving the way for future enhancements. The main motor employs variable frequency speed regulation, ensuring a stable, environmentally friendly, and energy-efficient operation, cutting power consumption by approximately 30%. It offers robust motor protection with an automatic alarm system triggered during voltage fluctuations, overheating, or excessive current, displaying corresponding alarm codes for user awareness. Siemens AC contactors are used throughout for motor control, complemented by a thermal overload relay to safeguard against motor overload. The machine's parts are interconnected with aviation plug-ins, facilitating easy disassembly and maintenance. Control buttons are strategically placed at both the front and back for versatile operation. The operation panels are crafted from stainless steel, combining aesthetics with durability. Each button's function is clearly represented with graphics and text for intuitive use, ensuring an effortless user experience.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Our state-of-the-art machine integrates a sophisticated PLC computer programming controller alongside an intuitive touch screen and digital operation interface, facilitating seamless data input and adjustments even while in operation; Experience the convenience of fully automated processes: from paper feeding and folding to box sticking (nail box), counting, and stacking output, all tailored for automatic packaging solutions.
2. With our innovative vacuum adsorption belt paper feeder, you can effortlessly adjust air volume to accommodate various paperboard types, ensuring silky-smooth paper feeding; Electrically adjustable front supporting board and baffle plates guarantee swift and effortless operational adjustments.
3. Discover the newly enhanced four-channel electric preloading structure, meticulously designed to correct and compensate for deviations in paperboard pressing lines, addressing and solving technical anomalies such as scissor discrepancies, bulging, and height disparities in paperboard formation.
4. The paper feeding belt, crafted from premium imported rubber, boasts remarkable wear-resistance and exceptional friction for reliable performance.
5. Our pneumatic side-patting device dramatically reduces manual paper feeding errors, enhancing the stability and precision of paper feeding; 6. Effortlessly change lateral movements with the electric adjustment of the left and right side stop gauges.
7. The superior electromagnetic clutch and braking system allow for both single and continuous operation of the paper feeding part, offering precise control over paperboard wave costs during specification adjustments and ensuring unparalleled output accuracy.
8. Navigate effortlessly with our 7-inch ultra-clear touch screen, facilitating easy adjustments and swift order transitions.
Folder Part
1. Our seamless, endless synchronous conveyor belt, constructed from high-friction, super wear-resistant imported materials, ensures optimal alignment and surface protection of cartons.
2. The innovative front section integrates a distinctive electric four-preloading structure with multi-channel line pressing compensation for precise and effective correction of cardboard pit line deviations, ensuring flawless carton folding.
3. Our robust, heavy-duty extended model folding section, equipped with a unique double servo belt correction device, meticulously regulates the precision of carton formation.
4. The gluing department employs high-quality stainless steel gluing wheels, providing uniform gluing and efficient glue savings; Both the paste wheel and glue tank are stainless steel, simplifying cleaning processes; An automatic glue pump ensures efficient glue application and circulation.
Stitcher Part
1. The nail box component features a lift machine, enabling rapid transitions between sticking and nail box modes with minimal manual intervention, simplifying order changes. 2. The lifting mechanism incorporates high-precision linear slide rails for consistent and accurate nail machine positioning.
3. Utilizing four elevators, each with a 1.5-ton capacity, our lifting part ensures unparalleled stability and precision, combining compact design with impressive load capacity and extended maintenance intervals.
4. In box sticking mode, the innovative design of the lifting part eliminates the need for a nail remover bottom plate.
5. Enhanced with dual servo drive for precision accuracy, this system reduces mechanical transmission components, thereby significantly lowering mechanical failure rates. 6. Effortlessly adjust parameters-nail distance, quantity, type, and tailgate-via an intuitive touch screen interface.
7. Crafted from tungsten steel, the bottom die and blade deliver superior wear resistance, ensuring long-lasting performance.
8. Our Guangdong-made nail head, constructed from specialized steel and precisely processed by computer gong, achieves impressive speeds of up to 1000 nails per minute, showcasing unparalleled craftsmanship.
Stacker Part
1. The stacker output department boasts automated counting, orderly stacking, and customizable output settings to meet customer requirements, offering increased box output and streamlined efficiency.
Experience unparalleled precision with our advanced step transmission correction and molding system. Designed to ensure seamless operation, this feature guarantees superior alignment, providing the foundation for flawless carton production.
2. Delight in the consistent quality of our output, meticulously crafted to correct any minor deviations that may occur during the rolling pit formation of the cardboard. This ensures that the resulting cartons are nothing short of perfection. 3. Our stacking section boasts an innovative direct-shooting design, delivering exceptional performance with minimal noise. The finished products are neatly organized and efficiently fed into the output section for seamless bundling, enhancing productivity and orderliness.
4. Our sophisticated counting department is equipped with cutting-edge pneumatic alignment technology. It ensures that the output of small boxes is consistently standardized and impeccably tidy, streamlining your packaging process and maintaining high standards of quality.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence in manufacturing, specializing in the production of high-quality corrugated cardboard carton machines. With the prestigious right to import and export, our enterprise is a global leader. Our main product offerings include the robust 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production line, versatile carton production line, state-of-the-art intelligent digital printer machines, and automatic high definition, high speed printing, slotting, and die-cutting machines. Explore our cutting-edge intelligent automatic high speed folder gluer machines, stitcher machines, and the multifunctional gluer and stitcher machines. Discover our efficient roller paper cutter machines, sophisticated cardboard flute laminating machines, advanced roller to roller film laminating machines, and the innovative partition assembler machines. Our products boast unparalleled safety, stability, and superior performance, earning over ten national patents and achieving ISO9001 quality management system certification along with CE EU certification. Our pre sales and after-sales services are the epitome of efficiency and reliability, offering bespoke solutions and expert remote video guidance. Our comprehensive services include overseas technical support from skilled engineers, ensuring we are at your service round the clock, 24/7.
With a global perspective, our products have proudly secured their presence in over a dozen countries, including the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more. While I cannot promise you the lowest price, I can assure you of the highest quality. Temporary explanations of cost outweigh the need for lifelong apologies for quality issues. Our products hold a definitive edge in the competitive landscape of our industry.
For global trade, integrity is paramount. Choosing us means selecting the most reliable partner worldwide. Embark on a world-class journey with us, where excellence sets sail from here.
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Certifications
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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