Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, precision-engineered to deliver unrivaled efficiency and versatility in packaging solutions. This advanced machine seamlessly integrates folding, gluing, and stitching processes, ensuring a streamlined operation that significantly boosts productivity. Ideal for high-volume production environments, it is designed to meet the demanding needs of modern businesses, providing exceptional performance and seamless integration into your production line.
Detailed Photos
Product Description
Introduction of whole machine :
The full-automatic box gluing machine is a marvel of modern engineering, meticulously composed of four integral parts: the paper feeding section, the gluing folding segment, the nailing box gluing pressing area, and the counting and accumulating section. Witness an evolution in operational precision with its digital display speed regulation and microcomputer amplitude modulation, offering a seamless, swift, and trustworthy command system. Revel in the convenience of automatic processes: paper feeding, gluing folding, counting, and stacking output, achieving an impressive average box gluing speed of 150 sheets per minute, soaring to a maximum of 220 sheets per minute, while handling up to 600 nails. This machine stands as a testament to efficiency, energy conservation, and environmental stewardship, reflecting our unwavering commitment to the highest standards.
Engineered with the utmost precision, this machine meets rigorous European standards, ensuring safe, reliable, and user-friendly operations. Equipped with a color touch human-machine interface and Panasonic master PLC control, it embodies convenience and user-centered design. Both the interface and PLC offer program upgrade interfaces, paving the way for effortless future enhancements. The main motor employs variable frequency speed regulation, guaranteeing stable speed while championing energy conservation with up to 30% power savings. It is fortified with protective mechanisms: automatic alarms and shutdown in case of voltage anomalies, overheating, or excessive current, with alarm codes clearly displayed. Siemens AC contactors command the motor's operations, safeguarded by thermal overload relays. Aviation plug-ins link the machine's wiring, facilitating easy disassembly and maintenance. Dual operation buttons at the machine's front and back offer comprehensive control, and the stainless steel operation panel, adorned with intuitive graphics and labels, merges elegance with clarity, ensuring usability at its finest.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
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| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
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| Maximum carton length Amm |
780 |
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| Minimum carton length Amm |
130 |
210 |
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| Maximum carton width Bmm |
580 |
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| Minimum carton width Bmm |
80 |
170 |
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| Maximum paper height(C+D+C)(mm) |
1100 |
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| Minimum paper height(C+D+C)(mm) |
170 |
300 |
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| Maximum rocker size C(mm) |
430 |
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| Minimum rocker size C(mm) |
50 |
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| Maximum height D(mm) |
700 |
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| Minimum height D(mm) |
100 |
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| Maximum tongue width (mm) |
40 |
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| Nail pitch mm |
30-150 |
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| Speed |
120M/min |
60pcs/min |
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| Stitcher number |
1-99 |
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| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
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| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Embrace the future of efficiency with our cutting-edge machine, which operates under the sophisticated PLC computer programming controller. Experience seamless digital operations with an intuitive touch screen interface for data input, allowing dynamic data changes without halting operations. Revel in the convenience of fully automated processes, including paper feeding, folding, box sticking (nail box), counting, and stacking output, culminating in comprehensive automatic packaging.
2. Our vacuum adsorption belt feeder smartly adjusts air volume to cater to varying cardboard types, ensuring uninterrupted paper feeding. The front supporting board and the front and rear baffle plates are electrically adjusted, facilitating rapid and effortless modifications.
3. Experience a revolution in precision with our newly upgraded four-channel electric preloading structure, designed to correct and compensate deviation in paperboard pressing lines. This resolves technical challenges like scissors difference, bulging, and uneven lines during paperboard formation.
4. The paper feeding belt, crafted from imported rubber, promises unmatched wear resistance and high friction, ensuring enduring performance.
5. Our pneumatic side-patting device significantly minimizes manual paper feeding errors, enhancing the stability of paper feeding. 6. Experience swift and precise adjustments with the electric lateral movement of the left and right side stop gauges.
7. Equipped with high-grade electromagnetic clutch and braking system, the paper feeding part offers flexibility in operation, allowing for single or continuous operation. This effectively manages wave cost during specification adjustments and ensures precision in output paperboard.
8. A 7-inch ultra-clear touch screen grants you effortless control, easing adjustments and expediting order changes.
Folder Part
1. Witness seamless operation with our endless synchronous conveyor belt, crafted from imported materials known for high friction and superior wear resistance. This design minimizes dislocation and surface scratches on cartons, ensuring pristine results.
2. A unique electric four-preloading structure in the front section, combined with multi-channel line pressing compensation, delivers precise correction of cardboard pit line deviation, ensuring exact carton folding throughout.
3. Built for durability, the folding section boasts a heavy-duty extended model with a one-of-a-kind double servo belt correction device, ensuring impeccable carton accuracy during the molding process.
4. Our gluing department proudly features high-quality stainless steel gluing wheels, providing consistent application and efficient glue usage. Both paste wheel and glue tank are stainless steel, simplifying clean-up. The glue pump automates application and halts for circulation as needed.
Stitcher Part
1. The nail box part integrates a lifting machine, facilitating swift transitions between sticking and nail box modes with minimal manual intervention, simplifying order changes. 2. High-precision linear slide rails in the lifting part guarantee repeated positioning accuracy for the nail machine's elevation.
3. Equipped with four elevators, each capable of carrying 1.5 tons, the lifting part ensures stability and precision in lifting. Despite its compact size, it boasts impressive bearing capacity and extended maintenance intervals.
4. In box sticking mode, the nail remover's bottom plate is rendered unnecessary, streamlining operations.
5. Enhanced with double servo drive, our system assures pinpoint accuracy by minimizing mechanical transmission components, thereby reducing potential mechanical failures. 6. The touch screen operation enables quick and convenient adjustments of parameters such as nail distance, number, species, and tailgate.
7. Constructed with tungsten steel, the bottom die and blade offer superior wear resistance.
8. Precision engineered, the entire nail head is crafted from Guangdong head and advanced special steel, with meticulous computer gong processing. The nail head boasts a remarkable design speed of 1000 nails per minute.
Stacker Part
1. Our state-of-the-art stacking output department boasts a highly efficient automatic counting mechanism, ensuring orderly stacking and seamless output. With the ability to customize finished box output to meet your specific needs, this feature significantly enhances production capacity and increases the number of boxes delivered with precision.
Experience unparalleled precision with our advanced correcting and molding process, featuring step transmission technology that ensures each carton is shaped to perfection.
2. Achieve flawless uniformity with our innovative output system, meticulously designed to adjust any slight deviations that may occur during the rolling pit formation process. This ensures that every formed carton attains an impeccable finish. 3. Our stacking segment utilizes a cutting-edge direct-shooting design, which combines superior performance with minimal noise, resulting in neatly stacked finished products ready for efficient bundling.
4. The counting department is expertly equipped with pneumatic alignment technology, guaranteeing that the paper output for small boxes is consistently standardized and immaculately tidy, enhancing overall production quality.
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished leader in manufacturing high-quality corrugated cardboard carton machines and is endowed with import and export rights. Our flagship offerings include 3-layer, 5-layer, and 7-layer corrugated board production lines, alongside an array of cutting-edge solutions like cardboard and carton production lines, intelligent digital printers, and state-of-the-art machinery. definition high- speed printing, slotting, and die-cutting machines. Our sophisticated high- speed folder gluer machines, stitchers, and combined gluer-stitcher machines set the standard, accompanied by roller paper cutters, cardboard flute laminators, and roller-to-roller film laminating systems. Our partition assembler machines epitomize advanced engineering. Our products boast unparalleled safety, stability, and superior performance, earning over ten national patents, ISO9001 quality management system certification, and CE EU certification. Our pre- sales and after-sales services are both efficient and dependable. We offer tailored services, professional remote video guidance, and overseas technical support from skilled engineers, available around the clock, 24/7.
Our global reach extends to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other nations. While we may not offer the lowest prices, we guarantee unmatched quality. We believe in justifying the price upfront, avoiding a lifetime of apologies for compromised quality. This principle gives us an undeniable edge in the fiercely competitive market.
In global trade, honesty is paramount. Partner with us and experience the most dependable ally in the industry. Let a world-class journey begin right here.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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