Introducing the Automated Folder Gluer and Stitcher Machine, a pinnacle of innovation and efficiency designed to revolutionize your operations. Our state-of-the-art machine ensures seamless productivity by flawlessly folding, gluing, and stitching corrugated cardboard cartons with unmatched precision, speed, and reliability.
Detailed Photos
Product Description
Introduction of whole machine:
The Full-automatic Box Gluing Machine is a marvel of modern engineering, meticulously crafted to enhance productivity and precision. It comprises four sophisticated sections: the paper feeding part, the gluing folding segment, nailing, and gluing pressing unit, and finally, the counting and accumulating system. With a cutting-edge digital display for speed regulation, the microcomputer amplitude modulation ensures operations are simple, swift, and flawlessly accurate. Experience seamless automation with features such as automatic paper feeding, gluing, folding, counting, and stacking output. Achieve unparalleled efficiency with an average box gluing speed of 150 sheets per minute, soaring up to a maximum speed of 220 sheets per minute, and a remarkable maximum of 600 nails. This pinnacle of machinery design prioritizes high efficiency, energy conservation, and environmental sustainability, embodying our commitment to excellence.
Designed in adherence to European standards, the electrical components of this machine promise safe, reliable, and user-friendly operation and maintenance. It integrates a vibrant color touch human-machine interface coupled with Panasonic master PLC control for intuitive interaction and optimal usability. Future-ready, both the interface and PLC come with reserved program upgrade interfaces, ensuring seamless adaptability for future technological advancements. The main motor is equipped with variable frequency speed regulation for consistent performance, combining environmental friendliness with energy efficiency, offering around 30% power savings. The motor is thoroughly protected: it alerts and halts operation if voltage fluctuations, overheating, or excessive current are detected, with clear alarm codes displayed for easy troubleshooting. Siemens AC contactors manage the motor control with precision, while thermal overload relays guard against motor strain. Aviation plug-ins facilitate effortless disassembly and maintenance at joint connections. Dual-sided operation buttons are elegantly housed in stainless steel, enhancing both functionality and aesthetic appeal. The use of graphics and text on the panel provides an intuitive guide to the machine's features, ensuring straightforward operation.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
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| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. The entire machine is seamlessly integrated with a PLC computer programming controller, enabling digital operation and data input through a touch screen, allowing data modifications without halting operations. Enjoy automatic paper feeding, folding, box sticking (nail box), counting, and stacking output (automatic packaging) for a truly automated experience.
2. The vacuum adsorption belt feeding mechanism features adjustable air volume to accommodate various paperboard types, ensuring flawless paper feeding. Experience effortless and rapid adjustments with electrically controlled lifting of the front supporting board and baffle plates.
3. Introducing the newly upgraded four-channel electric preloading structure that precisely corrects and compensates for deviations in paperboard pressing lines, effectively addressing technical challenges like scissor differences, bulging, and uneven lines during paperboard formation.
4. The paper feeding belt, crafted from premium imported rubber, offers exceptional wear resistance and high friction, ensuring longevity and reliability.
5. The pneumatic side-patting device significantly reduces manual paper feeding errors, enhancing stability. 6. Enjoy the convenience of electrically adjustable lateral movement for the left and right side stop gauges.
7. Equipped with a top-tier electromagnetic clutch and braking system, the paper feeding segment operates individually or continuously, delivering precise control over paperboard wave costs during specification adjustments and ensuring output accuracy.
8. Featuring a 7-inch ultra-clear touch screen, order adjustments are a breeze, offering quick and easy operational changes.
Folder Part
1. Utilizing a seamless butted endless synchronous conveyor belt made from imported special materials, this belt offers high friction, super wear resistance, and prevents dislocation or surface scratches on cartons.
2. The front section boasts a unique electric four-preloading structure with multi-channel line pressing compensation, ensuring precise correction of cardboard pit line deviations for immaculate carton folding.
3. The folding section features a heavy-duty extended model with an innovative double servo belt correction device, ensuring impeccable accuracy during carton molding.
4. The gluing department is equipped with high-quality stainless steel gluing wheels for uniform application, maximizing glue efficiency. The paste wheel and glue tank are stainless steel, simplifying cleaning. The glue pump automates application and circulation for convenience.
Stitcher Part
1. The nail box section employs a lifting machine, facilitating swift transition between stick box and nail box modes with minimal manual adjustments, streamlining order changes. 2. High-precision linear slide rails in the lifting part ensure consistent positioning of the nail machine.
3. Each of the four elevators in the lifting part can carry up to 1.5 tons, ensuring stability, accuracy, and durability with a compact design and extensive maintenance period.
4. In box sticking mode, the nail remover bottom plate is unnecessary, enhancing convenience during operations.
5. With double servo drive, achieve unparalleled accuracy while reducing mechanical transmission parts, effectively decreasing failure rates. 6. Touch screen operations allow easy and swift parameter changes, including nail distance, number, type, and tailgate.
7. Crafted from tungsten steel, the bottom die and blade offer superior wear resistance for enhanced durability.
8. The nail head, sourced from Guangdong, is crafted from special steel and precisely processed with a computer gong. 9. Designed for rapid performance, the nail head boasts a speed of 1000 nails per minute.
Stacker Part
1. Our innovative stacking output department is a marvel of automation, equipped with seamless automatic counting, precise orderly stacking, and efficient output capabilities. Tailored to meet customer specifications, it allows for customizable output of finished boxes, enhancing productivity and maximizing the number of boxes produced.
Experience superior correction and molding with our advanced step transmission system, ensuring precision and consistency in the shaping process.
2. Achieve unparalleled uniformity in output, expertly fine-tuning any slight deviations caused by the rolling pit during the cardboard forming process. This guarantees that each formed carton reaches perfection. 3. Our stacking system utilizes a cutting-edge direct-shooting design, delivering excellent results while minimizing noise. Finished products are meticulously stacked in the output section, ready for seamless bundling.
4. Our state-of-the-art counting department is equipped with pneumatic alignment, ensuring that the paper output of small boxes is both standardized and impeccably tidy, maintaining the highest standards of quality and efficiency.
Company Profile
Company Information
Zhanzhuo Machinery, a leading expert in manufacturing high- quality corrugated cardboard carton machines, proudly holds import and export rights. Our main offerings include: 3-layer/5-layer/7-layer corrugated board production lines, cardboard production lines, carton production lines, state-of-the-art digital printing machines, and automatic high- definition, high- speed printing slotting die-cutting machines. We also offer intelligent automatic high- speed folder-gluer machines, stitcher machines, combined gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines. Our products boast unparalleled safety, stability, and performance excellence. With over ten national patents, our products are ISO9001 and CE EU certified. Our pre- sales and after-sales services are exceptional and dependable, offering tailored solutions, expert remote video guidance, and overseas technical support from engineers, with 24/7 availability to assist you.
Our products, celebrated worldwide, reach the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. We proudly offer not the lowest price, but the highest quality. We prefer to discuss our pricing briefly rather than apologize for quality eternally! Our products hold a commanding edge in the fiercely competitive industry.
Committed to global trade and integrity. Choose us as your most trustworthy partner worldwide. Elevate your standards with us; embark on a world-class journey from here.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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