Introducing the state-of-the-art Automatic Folder Gluer and Stitcher Machine - a marvel of engineering that seamlessly combines efficiency with precision to meet all your carton packaging needs. Experience unparalleled performance and reliability with every operation.
Detailed Photos
Product Description
Introduction of the Whole Machine:
Delve into the remarkable engineering of our Full-Automatic Box Gluing Machine, meticulously designed to enhance your production line. This state-of-the-art machine is composed of four key segments: the paper feeding section, gluing folding unit, nailing box gluing pressing system, and an advanced counting and accumulating module. Boasting a sophisticated digital display for precise speed regulation, it features microcomputer-controlled amplitude modulation for seamless and rapid operations. With automated paper feeding, gluing, folding, counting, and stacking, it achieves a remarkable average gluing speed of 150 sheets per minute. Experience peak performance with maximum speeds reaching up to 220 sheets per minute and 600 nails. Emphasizing superior efficiency, energy conservation, and eco-friendly practices, this machine exemplifies our commitment to innovation and sustainability.
Inspired by stringent European standards, the electrical components of this machine epitomize safety, reliability, and ease of use. Equipped with a vibrant color touch screen interface and Panasonic master PLC control, the system ensures intuitive operation and user-centric design. Prepared for future advancements, both the interface and PLC include program upgrade capabilities. The main motor is supported by variable frequency speed regulation, ensuring consistent operation while offering up to 30% energy savings. In case of voltage fluctuations, overheating, or excessive current, the system will automatically alert and halt operations, displaying a relevant alarm code. Utilizing Siemens AC contactors and thermal overload relays ensures robust motor protection. The aviation plug-in connections facilitate effortless maintenance, while stainless steel operation panels, adorned with graphical and textual guides, provide elegant, clear functionality at both the front and back of the machine. This blend of technology and design guarantees an aesthetically pleasing and functionally superior product experience.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
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| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
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| Maximum carton length Amm |
780 |
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| Minimum carton length Amm |
130 |
210 |
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| Maximum carton width Bmm |
580 |
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| Minimum carton width Bmm |
80 |
170 |
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| Maximum paper height(C+D+C)(mm) |
1100 |
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| Minimum paper height(C+D+C)(mm) |
170 |
300 |
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| Maximum rocker size C(mm) |
430 |
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| Minimum rocker size C(mm) |
50 |
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| Maximum height D(mm) |
700 |
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| Minimum height D(mm) |
100 |
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| Maximum tongue width (mm) |
40 |
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| Nail pitch mm |
30-150 |
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| Speed |
120M/min |
60pcs/min |
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| Stitcher number |
1-99 |
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| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
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| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience the future of automation with our advanced packaging machine, featuring a state-of-the-art PLC computer programming controller. Effortlessly input data via a sleek touch screen interface, allowing you to adjust settings without halting operations. Revel in seamless automation-from paper feeding, folding, and box sticking (nail box)-to precise counting and stacking. Enjoy the luxury of automatic packaging, delivering unparalleled efficiency and productivity.
2. Our vacuum adsorption belt ensures flawless paper feeding by intelligently adjusting air volume to accommodate diverse paperboard types. Electrically adjustable front supporting board and baffle plates make swift transitions a breeze, enhancing operational convenience and speed.
3. Introducing an upgraded four-channel electric preloading system designed to perfect every paperboard. This innovative structure corrects deviations and tackles technical challenges like scissors difference and bulging, ensuring impeccably formed high and low lines.
4. The paper feeding belt is crafted from premium imported rubber, renowned for its wear resistance and high friction, ensuring long-term durability and optimal performance.
5. Experience precision and stability with our pneumatic side-patting device, drastically minimizing manual feeding errors. 6. Enjoy effortless lateral movement adjustments of left and right side stop gauges with electric controls, enhancing accuracy and efficiency.
7. Our top-tier electromagnetic clutch and braking system facilitate both single and continuous paper feeding, optimizing paperboard wave cost management and output accuracy during specification adjustments.
8. Command center at your fingertips-a 7-inch ultra-clear touch screen that ensures intuitive control, swift order changes, and precise adjustments.
Folder Part
1. The folder section boasts an endless synchronous conveyor belt made from high-friction, super wear-resistant imported materials, ensuring flawless carton handling without misalignment or surface damage.
2. A unique electric four-preloading structure with multi-channel line pressing compensation resides in the front section, correcting deviations with pinpoint accuracy for perfectly folded cartons every time.
3. With a robust heavy-duty extended folding model and double servo belt correction device, our machine guarantees precision in carton molding, making it an indispensable ally in your packaging process.
4. Our gluing department utilizes a stainless steel high-quality gluing wheel, ensuring uniform adhesion while maximizing glue efficiency. Stainless steel components like the paste wheel and glue tank ensure effortless cleaning, complemented by an automatic glue pump that facilitates seamless glue circulation.
Stitcher Part
1. Effortlessly shift between sticking and nail box mode with our innovative lifting machine-minimizing manual adjustments and streamlining order changes. 2. The lifting component is equipped with high-precision linear slide rails, ensuring exceptional repeat positioning accuracy for the nail machine.
3. Featuring four robust elevators, each capable of bearing 1.5 tons, our lifting system promises unmatched stability and precision. Compact yet powerful, it boasts significant load capacity and an extended maintenance cycle.
4. In box sticking mode, our design eliminates the need for a nail remover bottom plate, enhancing operational simplicity.
5. Precision at its peak with a dual servo drive system. Simplified mechanical transmission reduces failure rates, and the touch screen interface offers effortless adjustments to parameters like nail distance, number, type, and tailgate, ensuring swift adaptability.
7. Constructed from tungsten steel, our bottom die and blade exhibit exceptional wear resistance, promising longevity and reliability.
8. Crafted using Guangdong head and special steel, with meticulous computer gong processing, our nail head operates at a blazing speed of 1000 nails per minute, setting a new standard in efficiency and precision.
Stacker Part
1. Our stacking output department is a marvel of efficiency and precision, featuring automatic counting, orderly stacking, and seamless output functionality. Tailored to meet your specific needs, it allows you to customize the finished box output according to your requirements, enhancing the number of boxes produced with unparalleled ease.
Step transmission correction and molding;
2. Enjoy a uniform output process that adeptly addresses any minor deviations occurring during the cardboard forming process. This ensures that the resulting cartons exhibit a flawless finish. 3. The stacking segment boasts a direct-shooting design, ensuring exceptional performance with minimal noise, while the finished products are neatly stacked for effortless bundling;
4. Our counting department features a pneumatic alignment system, ensuring that the output of small boxes is standardized and perfectly tidy, meeting the highest standards of quality and precision.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of expertise in the field of machinery manufacturing, specializing in the creation of high-quality corrugated cardboard carton machinery. As a distinguished manufacturer with import and export rights, our core offerings include sophisticated 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, and advanced carton production lines. Our range extends to intelligent digital printers and automatic high-definition printing solutions. Our cutting-edge, high-definition, high-speed printing, slotting, and die-cutting machines are designed with precision in mind. Additionally, our intelligent automatic high-speed folder gluer, stitcher, and combined gluer and stitcher machines promise efficiency and reliability. Our offerings also include roller paper cutter machines, advanced cardboard flute laminating technology, roller-to-roller film laminating solutions, and partition assembler machines, all boasting superior performance and safety. Recognized for innovation, our products have earned over ten national patents, as well as ISO9001 quality management and CE EU certifications. Our pre- and post-sales service promises unmatched efficiency and reliability, with bespoke customization options and professional remote video guidance. We offer seamless pre-sales and after-sales support with efficient and reliable customized services, professional remote video guidance, oand comprehensive overseas technical support for engineers, ensuring our dedicated 24/7 service is always available.
Our products enjoy a global presence, reaching markets across the United States, the United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more nations. While the lowest price is not our promise, unparalleled quality is our assurance. We believe in explaining our prices once and for all, rather than apologizing for compromised quality. In the competitive industry landscape, we command a distinctive advantage.
In global trade, we prioritize integrity above all. By choosing us, you secure a partnership with the world's most dependable ally. Embark on a world-class journey with us as your starting point.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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