Introducing the state-of-the-art Automatic Folder Gluer and Stitcher Machine, engineered to deliver impeccable results with every use. This high-performance machine is your ultimate solution for precision folding, gluing, and stitching, ensuring production efficiency and unparalleled quality.
Detailed Photos
Product Description
Introduction of whole machine:
The full-automatic box gluing machine is a marvel of modern engineering, crafted for unmatched efficiency and precision. It is composed of four integral parts: the paper feeding section, gluing and folding segment, nailing and gluing pressing unit, and the counting and accumulating division. Designed for optimal performance, it boasts a digital display speed control, sophisticated microcomputer amplitude modulation, and an intuitive, quick, and reliable control system. It features automatic paper feeding, gluing, folding, counting, and stacking outputs. With a commendable average gluing speed of 150 boxes per minute, capable of reaching up to 220 boxes per minute, and supporting a maximum of 600 nails, this machine embodies high efficiency, energy conservation, and environmental stewardship, which are our ultimate goals.
Built with European standards as our guiding light, the electrical components of this machine are conceived for utmost safety, reliability, and effortless maintenance. Featuring a sophisticated color touch human-machine interface alongside the renowned Panasonic master PLC control, this machine offers both ease of operation and a user-friendly design. Future-proofing is ensured with reserved program upgrade interfaces for both the touch interface and the master PLC. The main motor operates with variable frequency speed regulation, delivering stable, eco-friendly performance with approximately 30% power savings. The machine offers robust motor protection-automatically issuing alerts and halting operation if issues such as voltage fluctuations, overheating, or excessive current occur, displaying corresponding alarm codes for quick troubleshooting. The use of Siemens AC contactors further ensures impeccable motor control, while thermal overload relays guard against motor strain. For added convenience, aviation plug-ins connect the wires at all joint sections, streamlining disassembly and maintenance. Dual operation buttons, located at both the front and back, allow comprehensive control from both ends of the machine, enhancing operational efficiency. Crafted from stainless steel, the operation button panel exudes elegance and clarity, with graphics and inscriptions providing intuitive guidance on each function.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Witness the epitome of automation with our state-of-the-art PLC computer programming controller. Seamlessly adjust data through a digital operation and intuitive touch screen, all without halting operations. Experience the pinnacle of efficiency with automatic paper feeding, folding, box sticking (nailing), counting, and stacking, culminating in an exquisite automated packaging solution.
2. Our vacuum adsorption belt paper feeding system allows you to tailor the air volume perfectly to different types of paperboard, ensuring a flawless paper feed. Adjusting the front supporting board and baffle plates has never been easier, thanks to our quick and convenient electric adjustments.
3. Innovatively engineered, our four-channel electric preloading structure deftly corrects and compensates for deviations in paperboard pressing lines. Bid farewell to technical woes like scissors difference and bulging, ensuring impeccably formed paperboards.
4. Crafted from premium imported rubber, our paper feeding belt boasts exceptional wear resistance and high friction, delivering reliable and consistent paper feeding over time.
5. Our pneumatic side-patting device significantly minimizes manual feeding errors, enhancing paper feed stability. Experience seamless lateral movement adjustments of the side stop gauges, all powered electrically.
7. Precision meets performance with our high-grade electromagnetic clutch and braking system. Whether operated singly or continuously, it deftly controls wave costs and maintains unrivaled accuracy in output paperboard adjustments.
8. Effortlessly control and fine-tune operations using our 7-inch ultra-clear touch screen, providing swift order adjustments and changeovers.
Folder Part
1. Our seamless, endless synchronous conveyor belt, crafted from imported materials, offers unmatched friction and superlative wear resistance, ensuring your cartons remain pristine with no dislocation or surface scratches.
2. Equipped with an innovative electric four-preloading structure, our folder part precisely corrects cardboard pit line deviations, enabling flawless carton folding.
3. A realm of precision awaits with our heavy-duty extended folding section, featuring a unique double servo belt correction device to ensure impeccable carton accuracy during molding.
4. With a high-quality stainless steel gluing wheel, the gluing department ensures uniform application, optimizing glue efficiency. The stainless steel paste wheel and glue tank are a breeze to clean, while the automatic glue pump facilitates seamless application and circulation.
Stitcher Part
1. The nail box part revolutionizes convenience, allowing rapid conversion between sticking and nailing modes with minimal manual adjustments. Swiftly adapt to new orders with our high-precision linear slide rail, guaranteeing nail machine lifting accuracy.
3. Boasting four robust elevators, each with a 1.5-ton capacity, our lifting part ensures unmatched stability and precision, boasting a compact size, formidable load-bearing capability, and extended maintenance intervals.
4. Transitioning to box sticking mode is seamless, with no need for a bottom plate in the nail remover.
5. Experience the pinnacle of precision with our enhanced double servo drive, significantly reducing mechanical failures. Seamlessly adjust parameters such as nail distance, number, species, and tailgate via an intuitive touch screen interface.
7. Crafted from tungsten steel, our bottom die and blade offer superior wear resistance.
8. Constructed from high-grade Guangdong head special steel, the entire nail head is meticulously processed for precision and operates at a remarkable speed of 1000 nails per minute.
Stacker Part
1. Our stacking output department ensures precise automatic counting, orderly stacking, and seamless output. Tailor the finished box quantity to meet your customer's requirements, maximizing productivity and efficiency.
The process of correcting and molding within step transmission is conducted with precision and expertise, ensuring optimal performance and alignment.
2. Our machine boasts a uniform and consistent output, skillfully addressing any minor deviations caused by the rolling pit during the cardboard forming process. This ensures that each formed carton achieves a flawless and immaculate result, meeting the highest standards of quality. 3. The stacking section is ingeniously designed with a direct-shooting mechanism, delivering impressive results with minimal noise. As a result, finished products are neatly and efficiently stacked into the output section, ready for seamless bundling.
4. The counting department is equipped with advanced pneumatic alignment technology, guaranteeing that the paper output for small boxes is both standardized and immaculately tidy, enhancing the overall efficiency and organization of the production process.
Company Profile
Company Information
Zhanzhuo Machinery is a distinguished leader in the manufacturing of premium corrugated cardboard carton machinery, boasting a wealth of expertise and innovation. With the privilege of import and export rights, our main offerings include: 3-layer/5-layer/7-layer corrugated board production lines, advanced cardboard and carton production lines, cutting-edge intelligent digital printer machines, and automatic high definition high speed printing slotting die cutting machines that set new industry standards, alongside intelligent automatic high speed folder gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our comprehensive lineup also features roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, partition assembler machines, and much more. Our products not only excel in safety and stability but also in superior performance, garnering over ten national patents and earning ISO9001 quality management system certification as well as CE EU certification. Our pre sales and after-sales services are second to none, characterized by efficiency and reliability, offering bespoke solutions with professional remote video guidance and overseas technical support from our skilled engineers, ensuring 24/7 availability for your convenience.
Our global footprint extends to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many other international markets. We prioritize quality over price, ensuring unparalleled excellence in our products. We prefer to justify our pricing once rather than apologize for our quality indefinitely! This commitment provides a definitive edge over competitors in the industry.
In global trade, we lead with honesty and integrity. By choosing us, you are selecting a partner synonymous with reliability and trustworthiness. Embark on a world-class journey with us, as we navigate the future together.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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