Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, a pinnacle of precision and efficiency in carton manufacturing. This innovative machine seamlessly integrates folding, gluing, and stitching operations, ensuring seamless production workflows and flawless end products for your packaging needs.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-automatic Box Gluing Machine is a marvel of engineering, composed of four integral parts that seamlessly work together: the paper feeding section, gluing folding unit, nailing box gluing and pressing module, and the counting and accumulating segment. With advanced digital display for speed regulation and microcomputer amplitude modulation, the control mode is designed to be simple, swift, reliable, and pinpoint accurate. This exceptional machine takes care of everything with automated precision: from paper feeding to gluing folding, and counting to stacking output, it operates with an impressive average box gluing speed of 150 sheets per minute, reaching up to a breathtaking 220 sheets per minute and handling a staggering maximum of 600 nails. Our dedication to high efficiency, energy conservation, and environmental standards ensures that we not only meet but exceed your expectations in every aspect.
Crafted with precision and foresight, our machine adheres to European standards, ensuring that all electrical components are engineered for safe, reliable, and user-friendly operation and maintenance. The intuitive color touch man-machine interface, coupled with a Panasonic master PLC control system, ensures seamless usability and a personalized experience. Future-proofing is at the heart of our design, with reserved interfaces for easy program upgrades. The main motor features variable frequency speed regulation that not only maintains a stable speed but also pledges up to 30% energy savings, while safeguarding the motor through intelligent alarms that activate if voltage fluctuations occur, overheating ensues, or current spikes. Siemens AC contactors and thermal overload relays add layers of protection, ensuring longevity and reliability. Convenient aerospace-grade aviation plug-ins facilitate easy disassembly and maintenance. Thoughtfully placed operation buttons on both the front and back of the machine, crafted from sleek stainless steel, allow for intuitive control and an elegant aesthetic. With clear graphics and labels, operating the machine becomes second nature, emphasizing a user-friendly approach to high-tech excellence.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
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| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
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| Maximum carton width Bmm |
580 |
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| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
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| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Section
1. The entire machinery integrates a state-of-the-art PLC computer programming controller, offering seamless digital operation with a touch screen interface for effortless data input and on-the-fly modifications without halting operations. Experience the convenience of fully automated processes including paper feeding, folding, box sticking (nail box), counting, and stacking outputs, all wrapped into one cohesive system.
2. Enjoy smooth paper feeding with the vacuum adsorption belt, which intelligently adjusts air volume based on the specific type of paperboard in use. Experience the ease of electrically adjusting the front supporting board and baffle plates, ensuring quick and hassle-free setups.
3. Benefit from the newly upgraded four-channel electric preloading structure that precisely corrects and compensates for any deviations in paperboard pressing lines. This upgrade effectively resolves technical challenges such as scissors difference, bulging, and inconsistent paperboard formation lines.
4. The paper feeding belt, crafted from premium imported rubber, offers exceptional wear resistance and high friction for optimal performance.
5. Enhance your operations with the pneumatic side-patting device, which significantly reduces manual feeding errors and boosts stability. Additionally, enjoy electric adjustments of lateral motions for the left and right side stop gauges for superior control.
7. Utilize the high-grade electromagnetic clutch and braking system, allowing for either single or continuous operations in the paper feeding segment. This ensures precise control over paperboard wave costs and maintains the output's accuracy.
8. Navigate effortlessly with the 7-inch ultra-clear touch screen, providing easy adjustments and quick order changes for maximum efficiency.
Folder Section
1. The innovative seamless butted endless synchronous conveyor belt is meticulously crafted from special imported materials, boasting high friction and unparalleled wear resistance, ensuring the carton surface remains pristine and unscratched.
2. Featuring a unique electric four-preloading structure and multi-channel line pressing compensation, the system offers precise correction of cardboard pit line deviations, ensuring each carton is folded with remarkable accuracy.
3. The entire folding section is built with a robust extended model equipped with a distinct double servo belt correction device, optimizing the carton formation process for superior precision.
4. The gluing department is equipped with top-quality stainless steel gluing wheels for uniform adhesive application. The stainless steel paste wheel and glue tank facilitate easy cleaning, while the automatic glue pump ensures efficient application and circulation.
Stitcher Section
1. The nail box segment incorporates a lifting machine, facilitating swift transitions between box sticking and nail box modes with minimal manual intervention. This design allows for effortless order changes.
3. Deploying four powerful elevators, each with a 1.5-ton carrying capacity, ensures stable and precise lifting. Despite its compact size, it offers significant bearing strength and extended maintenance intervals.
4. Transition effortlessly to box sticking mode without the need for a nail remover bottom plate after the lifting part switch.
5. Enhanced with dual servo drive, this system delivers pinpoint accuracy while reducing mechanical complexity, leading to decreased failure rates. The intuitive touch screen facilitates quick and convenient parameter adjustments, including nail distance, number, species, and tailgate settings.
7. Crafted from tungsten steel, the bottom die and blade offer exceptional wear resistance for longevity.
8. The nail head, conceived from Guangdong expertise and fashioned from specialized steel, is precision-engineered with a computer gong, achieving an impressive design speed of 1000 nails per minute.
Stacker Section
1. Our stacking output department is a marvel of precision and efficiency, featuring automated counting, systematic stacking, and organized output. Tailored to meet each customer's unique requirements, it allows for the seamless setting of desired finished box quantities, ensuring an increase in production volume.
Experience flawless correcting and molding with our advanced step transmission technology;
2. The output process is meticulously designed for uniformity, effectively compensating for any slight deviations caused during the cardboard's rolling pit formation. This ensures that each crafted carton achieves immaculate precision and visual perfection. 3. With its innovative direct-shooting design, the stacking part excels in performance, delivering outstanding results with minimal noise. This ensures that finished products are stacked with absolute neatness, ready for seamless bundling.
4. Our counting department boasts pneumatic alignment precision, guaranteeing that the output of smaller boxes is both standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery: Leading Innovators in High-Quality Manufacturing As a distinguished manufacturer of premium corrugated cardboard carton machinery, Zhanzhuo Machinery proudly holds the rights to import and export. Our exceptional product range includes 3-layer, 5-layer, and 7-layer corrugated board production lines, advanced cardboard production lines, cutting-edge carton production lines, state-of-the-art intelligent digital printers, and highly efficient automatic high-definition printing, slotting, and die-cutting machines. Exquisite high-definition technology-driven high-speed printing slotting die cutting machines, remarkable intelligent automatic high-speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines. Our offerings also feature roller paper cutter machines, sophisticated cardboard flute laminating machines, roller-to-roller film laminating machines, and innovative partition assembler machines, among others. Our products are renowned for their safety, stability, and superior performance, earning over ten national patents, ISO9001 quality management system certification, and CE EU certification. Our exceptional pre-sales and post-sales services are both efficient and dependable, offering bespoke solutions, professional remote video guidance, and seamlessglobal technical support by engineers, with our team ready to assist you 24/7.
Globally recognized, our products have been successfully exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries, making waves across the world. While we may not offer the lowest price, we guarantee the highest quality-because excellence comes first. We prefer to explain our pricing once rather than apologize for quality forever, giving us a definitive edge in this fiercely competitive market.
In the realm of global trade, honesty prevails. By choosing Zhanzhuo Machinery, you're selecting a partner of unparalleled reliability and integrity. Discover world-class innovations that embark from here.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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