The Automatic Folder Gluer and Stitcher Machine: Revolutionizing efficiency and precision in packaging! This state-of-the-art equipment is expertly designed to streamline the box assembly process, offering unmatched speed and accuracy. Ideal for businesses aiming to enhance productivity, this machine ensures seamless integration into your production line, delivering superior quality results every time. Choose our machine for an innovative leap forward in carton gluing technology.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-Automatic Box Gluing Machine is a marvel of engineering, comprising four meticulously designed parts: the paper feeding section, the gluing and folding section, the nailing and pressing section, and the counting and accumulating section. Each part harmoniously works together to deliver unmatched efficiency. With digital display speed regulation and a user-friendly microcomputer amplitude modulation, control is simple, swift, and exceptionally precise. Enjoy seamless operation with automatic paper feeding, gluing, folding, counting, and stacking output, achieving an impressive average speed of 150 sheets per minute, and reaching up to a rapid 220 sheets per minute with the capability of fastening 600 nails. This machine epitomizes high productivity, energy conservation, and eco-friendliness, which stand as our pinnacle goals.
Incorporating European standards, the electrical components of this machine are crafted with a profound emphasis on safety, reliability, and ease of maintenance. It features a vibrant color touch interface paired with a Panasonic master PLC control for intuitive and user-friendly operation. Future-proof your investment with reserved interfaces for program upgrades. The main motor benefits from variable frequency speed regulation, promoting stable speeds while achieving energy efficiency with approximately 30% power savings. The motor is expertly safeguarded-if the voltage fluctuates, the motor overheats, or current surges, the inverter issues an automatic alarm and halts, displaying a relevant alarm code. Siemens AC contactors are employed to manage the motor, complemented by a thermal overload relay for additional protection during overloads. All machine components are interconnected through aviation plug-ins facilitating straightforward disassembly and maintenance. The operation buttons, accessible from both the front and back of the machine, are crafted from sleek stainless steel, adorned with intuitive graphics and text, ensuring ease of understanding and operation.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder paper part
1. Experience seamless efficiency with our state-of-the-art machine featuring a PLC computer programming controller and an intuitive touch screen for effortless data input and adjustments, even on the go. Enjoy automatic processes from paper feeding to folding, box sticking (nail box), counting, and stacking, all wrapped up in a package that maximizes productivity!
2. Our vacuum adsorption belt system offers adjustable air volume tailored to different paperboard types, ensuring unrivaled smoothness in paper feeding. The lift mechanisms for the front supporting board and the baffle plates are fully electric, offering swift and hassle-free adjustments.
3. Benefit from our newly upgraded four-channel electric preloading structure, designed to correct and compensate for paperboard pressing line deviations. This innovative feature tackles challenges such as scissors difference, bulging, and uneven lines, delivering flawless paperboard formation every time.
4. Crafted from premium imported rubber, our paper feeding belt boasts exceptional durability and friction, ensuring flawless performance over time.
5. The pneumatic side-patting device significantly reduces manual feeding errors, bolstering stability and reliability in paper feeding. 6. Enjoy effortless lateral adjustments with our electric left and right side stop gauges.
7. Opt for precision with our high-grade electromagnetic clutch and braking system, allowing for single or continuous operation at the paper feeding stage. This ensures precision in output paperboard and minimizes the wave cost during specification adjustments.
8. Harness the power of a 7-inch ultra-clear touch screen, providing easy order adjustments and quick changeovers, streamlining operations like never before.
Folder part
1. Our seamless butted endless synchronous conveyor belt, crafted from imported materials, offers superior friction and wear resistance, protecting cartons from dislocation and scratches.
2. Equipped with an exclusive electric four-preloading structure and advanced line pressing compensation, our system ensures accurate cardboard pit line correction, resulting in impeccably folded cartons.
3. Featuring a robust heavy-duty extended model, our folding section includes a unique double servo belt correction device for precise regulation of carton molding accuracy.
4. The gluing department uses top-grade stainless steel gluing wheels, delivering uniform and efficient glue application. With stainless steel paste wheels and glue tanks, cleaning is a breeze, while an automatic glue pump ensures optimal application and circulation.
Stitcher part
1. The nail box part features a lifting machine for quick transitions between sticking and nail box modes, minimizing manual adjustments and simplifying order changes. 2. High-precision linear slide rails ensure repeated positioning accuracy in nail machine lifting.
3. Utilizing four elevators, each capable of carrying 1.5 tons, our system offers unmatched lifting stability and precision, all while being compact, robust, and easy to maintain.
4. Switching to box sticking mode eliminates the need for a bottom nail remover plate, streamlining operations further.
5. Enhanced with double servo drive, our mechanism ensures pinpoint accuracy, reducing mechanical components and consequently, failure rates. 6. With touch screen controls, altering parameters such as nail distance, number, species, and tailgate is swift and straightforward.
7. Our bottom die and blades, made from tungsten steel, offer superior wear resistance for long-lasting performance.
8. Featuring a Guangdong-made head crafted from special steel and precisely processed by computer gong, our nail head design achieves an impressive speed of 1000 nails per minute.
Stacker part
1. Our advanced stacking output department is a marvel of automation, equipped with state-of-the-art automatic counting systems and precision stacking technology. It allows for customizable finished box outputs tailored to the unique requirements of our clients, enhancing efficiency by optimizing the number of boxes produced.
Experience the precision of our step transmission technique, expertly designed for flawless correcting and molding processes.
2. Our system ensures an impeccably uniform output, adeptly compensating for any slight deviations encountered during the cardboard's rolling pit formation process. This guarantees that the final carton showcases an exceptional finish. 3. With the incorporation of a direct-shooting design, our stacking part offers outstanding performance characterized by low noise. Finished products are neatly stacked and seamlessly transitioned into the output section, ready for bundling.
4. The counting department features cutting-edge pneumatic alignment technology, ensuring that the paper output of small boxes is not only precise but also exceedingly tidy and standardized.
Company Profile
Company Information
Zhanzhuo Machinery stands as a professional beacon of excellence in the production of high-quality corrugated cardboard carton machines. Renowned for our proficiency in crafting premium machines, we hold the prestigious right to import and export, bringing you an array of products: 3-layer, 5-layer, and 7-layer corrugated board production lines, along with advanced cardboard and carton production lines. Our portfolio also includes cutting-edge intelligent digital printers, and automatic high-precision, high-speed printing, slotting, and die-cutting machines. definition printing with unparalleled clarity and precision. Our intelligent automatic high-speed folder gluer machines, stitcher machines, and combined gluer-stitcher solutions redefine industrial efficiency. Additionally, our roller paper cutter machines, cardboard flute laminators, roller-to-roller film laminating machines, and partition assembler machines are exemplary in both performance and safety. Our innovations have garnered more than ten revered national patents, and our dedication to quality is certified by ISO9001 and CE EU certifications. Our products are celebrated for their stable quality and superior performance. We offer pre-sales and after-sales services that are not only efficient but also reliable, ensuring your satisfaction. With bespoke services tailored to your needs, we provide professional remote video guidance and overseas technical support with our expert engineers available 24/7 to assist you.
Our global outreach is expansive, exporting to a wide array of countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, among others. While we might not promise the lowest prices, we guarantee the highest quality. Our philosophy is to justify the price momentarily, rather than apologize for quality eternally. This commitment gives us an undeniable edge in the competitive industry landscape.
Honesty is our cornerstone in global trade. By choosing us, you're aligning with the most dependable partner worldwide. Embark on a world-class journey with us from here.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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