Experience seamless efficiency with our state-of-the-art Automatic Folder Gluer and Stitcher Machine, designed to revolutionize your production line with precision and speed.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-Automatic Box Gluing Machine is a marvel of modern engineering, comprised of four integral components: the paper feeding section, the gluing and folding unit, the nailing and gluing press component, and the counting and accumulating segment. This state-of-the-art machine boasts a digital display with speed regulation, microcomputer amplitude modulation, and a control mode that is simple yet precise-offering reliability at every stage. With features like automatic paper feeding, seamless gluing and folding, and effortless counting and stacking output, it achieves an impressive average box gluing speed of 150 sheets per minute, peaking at a rapid 220 sheets per minute, and is capable of handling up to 600 nails. Our machine is the epitome of high efficiency, energy conservation, and sustainability, aligning perfectly with our core mission to deliver superior, eco-friendly technology.
Inspired by the rigorous European standards, the electrical design of the entire machine emphasizes safety, reliability, and ease of operation and maintenance. Equipped with a vibrant color touch-screen interface and a Panasonic master PLC control system, the machine offers intuitive operation and a user-centric experience. Both interfaces feature reserved program upgrade ports, ensuring smooth transitions to future enhancements. The main motor is equipped with variable frequency speed regulation for a smooth and environmentally friendly performance, saving approximately 30% in energy. Enhanced motor protection is provided through automatic alarms and stops in the event of voltage irregularities, overheating, or excessive current, along with clear alarm codes. All motor contactors utilize Siemens AC contactors with thermal overload relays for added protection. The machine's connectivity is streamlined with aviation plug-ins for easy disassembly and maintenance. Operational buttons are strategically placed at both the front and back of the machine, allowing comprehensive control of its main functions from either side. The control panel, crafted from stainless steel, not only exudes elegance but also incorporates clear graphical and textual guidance, ensuring that all functionalities are easily accessible and comprehensible to the user.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Insight into the Feeder Paper Component
1. Experience unparalleled automation with our state-of-the-art PLC computer programming controller, featuring intuitive digital operation and a responsive touch screen for seamless data input-all without halting the process. This remarkable machine handles automatic paper feeding, folding, box sticking (nailing), counting, stacking, and even packaging with unmatched efficiency.
2. Enjoy flawless paper feeding with our vacuum adsorption belt, designed to adjust air volume according to various cardboard types, ensuring optimal smoothness. The electrically adjusted front supporting board, along with front and rear baffle plates, guarantees fast and convenient modifications.
3. Embrace cutting-edge technology with our upgraded four-channel electric preloading structure, which precisely corrects and compensates for deviations in paperboard pressing lines, effectively addressing challenges like scissors differences, bulging, and uneven formation lines.
4. Our paper feeding belt, crafted from premium imported rubber, delivers exceptional wear resistance and high friction, ensuring reliable performance.
5. The pneumatic side-patting device significantly minimizes manual feeding errors and enhances stability, while the lateral movement of left and right side stop gauges is electrically adjustable for your convenience.
7. Featuring a sophisticated electromagnetic clutch and braking system, our machinery offers the ability to operate the paper feeding section singly or continuously, precisely controlling wave costs during specification adjustments and maintaining output accuracy.
8. Control at your fingertips with a 7-inch ultra-clear touch screen, facilitating easy adjustments and swift order changes.
Discover the Ingenious Folder Component
1. Our seamless butted endless synchronous conveyor belt, made from imported special materials, boasts high friction and superior wear resistance, preventing dislocation and scratching on carton surfaces.
2. A unique combination of electric four-preloading structures and multi-channel line pressing compensation ensures precise correction of cardboard pit line deviations, allowing for perfectly folded cartons every time.
3. Designed for heavy-duty performance, our extended folding section incorporates a unique double servo belt correction device, ensuring exceptional accuracy throughout the carton molding process.
4. Precision in gluing is assured with our high-quality stainless steel gluing wheel, which promises uniform application, efficient glue usage, and easy cleaning. The glue pump automates the application and recirculation process seamlessly.
Experience the Innovatively Engineered Stitcher Component
1. Our nail box section, featuring a lifting machine, enables rapid transitions between sticking and nail box modes with minimal manual adjustments, streamlining order changes effortlessly. 2. High-precision linear slide rails in the lifting part guarantee repeated positioning accuracy for the nail machine.
3. The use of four elevators in the lifting part, each capable of carrying 1.5 tons, ensures stability and precision, highlighting its compact size, immense bearing capacity, and extended maintenance intervals.
4. Switching to the box sticking mode in the lifting part eliminates the need for a nail remover bottom plate, simplifying operations.
5. Enhanced with double servo drive for impeccable accuracy, our machinery reduces mechanical transmission components, significantly minimizing failure rates. 6. A user-friendly touch screen operation allows for quick and easy adjustments of parameters such as nail distance, count, type, and tailgate.
7. Featuring tungsten steel for both the bottom die and blade, our equipment offers superior wear resistance. 8. The nail head, made entirely from special steel, benefits from precise processing by a computer gong, delivering up to 1000 nails per minute.
9. Crafted from Guangdong head special steel, the entire nail head is precisely engineered for optimal performance.
Innovative Stacker Component - Ensuring Seamless Production Flow
1. Our state-of-the-art stacking output department boasts advanced features including automatic counting, precise and orderly stacking, and seamless stacking output. This cutting-edge technology allows you to customize the output of finished boxes according to your specific needs, significantly increasing the number of boxes produced with unmatched efficiency.
Experience flawless correcting and molding with our innovative step transmission system;
2. Achieve unmatched uniformity in output with our sophisticated system, expertly designed to precisely adjust any minor deviations caused by the rolling pit during the cardboard forming process. This ensures every carton achieves a perfect finish; 3. Our stacking part features a direct-shooting design, which guarantees exceptional performance with minimal noise. Completed products are impeccably stacked into the output section, ready for seamless bundling.
4. Our cutting-edge counting department is enhanced with pneumatic alignment technology, ensuring the paper output of small boxes is impeccably standardized and tidily arranged.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence, a professional manufacturer dedicated to producing high quality corrugated cardboard carton machines. Proudly holding import and export rights, our main offerings encompass: 3-layer/5-layer/7-layer corrugated board production lines, cardboard production lines, carton production lines, sophisticated intelligent digital printer machines, and automatic high definition high speed printing slotting die-cutting machines that redefine efficiency, alongside intelligent automatic high speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines, cutting-edge roller paper cutter machines, cardboard flute laminating machines, innovative roller to roller film laminating machines, and state-of-the-art partition assembler machines, among others. Our products are distinguished by their safety, unmatched performance, and robust quality. Honored with over ten national patents, we are proud holders of ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales support services are not only efficient and dependable, but we also offer bespoke customization, expert remote video guidance, and overseas technical support provided by our skilled engineers, ensuring you have our dedicated service 24/7.
Globally acclaimed, our products reach the shores of the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and an array of other nations. While we may not offer the lowest price, we guarantee unparalleled quality; I'd rather discuss pricing briefly than apologize for the quality indefinitely! Our products hold a distinctive edge in the fiercely competitive industry.
With a commitment to global trade and integrity as our cornerstone, choosing us means selecting the world's most trustworthy partner. Embark on a world-class journey with us, setting sail from this very moment.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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