Introducing our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine! Experience precision and efficiency like never before with this state-of-the-art equipment designed specifically for the carton manufacturing industry. Embrace cutting-edge technology that ensures swift and seamless production, delivering impeccable quality every single time. Transform your operations and elevate your output with unparalleled speed and accuracy.
Detailed Photos
Product Description
Introducing the epitome of innovation and efficiency, the Superior Automatic Lead Edge Feeder Printer Machine for Cartons is a marvel in modern machinery. This state-of-the-art equipment masterfully executes a spectrum of tasks, including multi-color printing, line pressing, slotting, trimming, corner cutting, die-cutting, and punching-all in one seamless operation. Its sophisticated leading edge utilizes advanced adsorption to feed paper, while the machine's main control unit, powered by a frequency converter and fan, ensures smooth start and stop cycles. A high-power dust removal fan guarantees pristine cardboard surfaces, enhancing the quality of each print. The user-friendly interface is a standout feature, with a PLC programming system managing both the main and side touch screens. This setup delivers intuitive human-machine interactions, offering precise control over paper feeding, operation, and discharge processes. Safety is paramount, as demonstrated by the paper output monitoring equipment located at the front of the main unit, allowing operators to monitor paper movement effortlessly, ensuring safe and easy machine adjustments. The machine's components boast premium features, such as an electric opening and closing system, pneumatic locking and plate lifting systems, and an automatic ink mixing system complete with an ink shortage alarm, all designed to maintain optimal performance. With exquisite printing patterns and precise color registration, this machine stands as a testament to advanced engineering. Every transmission shaft undergoes rigorous dynamic and static balancing, while the gears, crafted through specialized techniques, undergo carburizing and grinding for superior hardness (HRC52-58) and grade 6 precision. The innovative spray circulating lubrication, with its visible oil display, ensures continual monitoring of gear lubrication. The robust keyless connection ring fortifies the link between gear and transmission shaft, promising unwavering reliability. Experience unparalleled automation, effortless maintenance, and superior output with our cutting-edge printer, where precision meets productivity, and brilliance is in every detail.
Product Parameters
Feeding Unit:
- Our state-of-the-art paper feeding system integrates the pinnacle of Taiwan Province's leading edge technology, crafted with premium bearing steel for the ultimate in durability and efficiency.
- The cutting-edge control panel boasts a vibrant 7-inch color touch screen with intuitive man-machine interface capabilities. This advanced system seamlessly coordinates across the paper feeding, printing, slotting, and die cutting sections, with real-time display and control over crucial operations such as phase adjustments, machine speed, counting, stopping, and much more. Effortlessly manage fan speed, dust removal, alignment, and operating modes with dual-system control, ensuring swift adjustments and user-friendly, safe operations.
- Experience enhanced paper feeding with our adjustable suction fan, tailored to match cardboard size and equipped with a frequency converter controllable motor for optimized power efficiency. Our potent dust removal fan employs multiple brushes to meticulously clean the cardboard surface, elevating your print quality to new heights.
- Our versatile Leading Edge Paper Feeding system offers a Standard Type (illustrated in Figure -1), ideal for a range of corrugated shapes, ensuring stable performance and exceptional accuracy. For those seeking top-tier performance, our optional 'Soft Pressing' High Matching Type (see Figure -2) minimizes friction and damage, preserving corrugated integrity and facilitating smooth cardboard transmission. Perfect for E-groove and diverse quality cardboard, it minimizes congestion, conserves materials, and expedites production.
- Utilizing the leading edge of cardboard as a precise positioning reference, our system minimizes the impact of cardboard length discrepancies. Synced speed ensures flawless handover at the pulley, maintaining accuracy regardless of speed variations.
- Cardboard precision is achieved with electric adjustable left and right stop gauges, allowing synchronized or independent control. The electric front-back adjustable dragging frame adapts to any cardboard width effortlessly, while the manually synchronized front baffle offers simplicity and reliability in operation.
- Unit Opening and Closing: Our electric control system ensures seamless unit operation, complete with an alarm bell for safety. A friction clutch on the transmission shaft safeguards against operator errors, while the pneumatic interlocking device ensures firm and precise locking. Overload protection in the split transmission shaft defends against damage, maintaining gear alignment for uninterrupted production post-separation, avoiding waste due to misalignment.
- Crafted from top-grade seamless steel pipe, the lower roller of our paper feeding roller is expertly machined and electroplated for enhanced friction. Our dual-layer coated rubber feed roller and cots feature a 28-degree inner layer for elasticity and a 45-degree outer layer for wear resistance. With a quick-release structure for ease and a two-stage worm gear for pressure adjustment, manual calibration is straightforward with clear adjustment value indicators.
Printing Unit:
Printing Plate Roller
The diameter of the printing plate roller measures an impressive < ¢524mm (including the plate diameter < ¢536mm). Crafted with high-quality steel, the roller's surface is intricately fine-ground and finished with a hard chromium plating, ensuring a flawless and smooth dynamic balance that glides effortlessly, perfect even for high-speed printing. The shaft's horizontal and circumferential directions are ingeniously engraved with reference lines, simplifying plate hanging and alignment with remarkable precision. The ratchet fixed plate winding shaft, featuring a plate hanging groove, enables swift plate changes, enhancing efficiency. Electrically adjusted, the axial distance between the roller and the left-right pulling displacement is a precise 6mm, with a total effective adjustment range of 12mm. Remarkably, the system allows corrections whether the machine is in motion or idle. The phase planetary gear of the printing plate roller delivers meticulous control, ensuring superior quality execution.360°degree adjustment of the circumference, and the 360° degree computer-driven motor operation adjustment offers seamless adjustments both during operation and at a standstill. A sophisticated touch screen intuitively displays the adjustment magnitude, automatically calibrating once the size particulars are inputted. Harnessing innovation, the system features an automatic zeroing device for the printing plate roller, which includes a plate hanging position feature. By simply pressing the plate hanging position button, the equipment autonomously navigates to the optimal position for plate hanging, dramatically boosting labor efficiency. The inclusion of a pedal switch facilitates forward and backward rotation of the printing plate cylinder, making plate changes and wiping extremely convenient.
Impression roller
- This component is meticulously crafted from high-quality seamless steel pipe, achieving exceptional dynamic and static balance for unwavering stability. Undergoing quenching, tempering, and hot charging, its surface is fine-ground and electroplated to perfection.
- The gear boasts a cutting-edge backlash-free adjustment mechanism that maintains seamless gear meshing during adjustment, thereby preserving impeccable transmission accuracy. Manual micro-adjustments between the printing plate roller and the impression roller are displayed on a scale, ensuring precise alignment. Featuring a sophisticated 1:200 double-stage worm gear box, the system allows for meticulous positioning adjustments within a versatile range of 0-12mm.
Metal anilox roller
- Exemplifying advanced design, the anilox roller cots utilize a state-of-the-art cantilever structure, simplifying installation and ongoing maintenance, with the option to install a scraper system as needed. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, this roller is sculpted using a special technology with high-quality steel. It promises a long service life with stellar wear and corrosion resistance alongside superior ink management. The honeycomb mesh, offering mesh numbers of 200, 220, 250, and 280 lines/inch, is meticulously tailored to meet diverse printing needs.
- The interface between the anilox and printing plate rollers is finely tuned through pneumatic pressing, lifting the plate automatically when the machine stops, and initiating electric uniform inking to avert ink drying. As the paper feed starts or stops, the system independently sets the inking delay time for each printing unit. Equipped with a one-way overrunning clutch, the anilox roller disengages from the driving force, significantly enhancing the ease and speed of ink mixing or cleaning processes.
- For those seeking enhanced precision, a ceramic net roller is available (optional with an additional price increase), featuring a steel pipe surface enveloped in ceramic. After meticulous grinding and laser engraving, it delivers uniformly inked dots with 200-400 lines/inch, catering to specific printing intricacies.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are made from premium seamless steel tubes, expertly fine-tuned through dynamic and static balance treatment. The outer surface consists of high-quality Ding Qing rubber, renowned for its wear and corrosion resistance. Precision CNC grinding ensures the middle height and accuracy of the cots, guaranteeing consistency and reliability.
- Employing a 1:200 double-stage worm gear clearance fine adjustment, the system ensures even ink application. Post-adjustment, the self-locking feature by gravity maintains stability. The rubber roller and anilox roller are automatically separated after cleaning, preserving rubber integrity and elasticity.
Scraper system
- Experience groundbreaking innovation with our closed double scraper system, featuring advanced chamber fluid dynamics and ink sealing design. Achieve exceptional ink delivery while optimizing ink conservation. Thanks to the pneumatic cylinder's adjustment and locking capabilities, scraper abrasion is automatically compensated, seamlessly aligning with the anilox roller for unparalleled scraping results. An anti-corrosion and anti-sticking coating within the chamber simplifies ink transfer and cleaning processes. Our versatile installation design allows for the effortless replacement of outdated cots or single scraper systems. Fully enclosed, our system is ideal for volatile solvent units, significantly reducing solvent usage and enhancing the working environment.
- Discover precision at every angle with our meticulously designed scraping system. The position of the scraper remains constant, even after replacement, guaranteeing the finest scraping effect. Our compensation-sealing system adjusts without the need for shutdowns, ensuring a completely sealed ink delivery system. The adjustable sealing block adheres directly to the anilox roller's engraved surface, eliminating the requirement for smooth and engraved bands at either end. Our closed chamber design facilitates easy assembly and disassembly, requiring no auxiliary tools, making maintenance a breeze.
Ink supply system
- Harness the power of our one-way diaphragm type pneumatic ink pump, expertly designed to reclaim accumulated water through its filter and ink circulation system. Our optional scraper ink control system features a double-acting diaphragm pump. With an automatic sensing and ink quantity detection system, you are alerted to any anomalies with visual and audio alarms, ensuring smooth operation and peace of mind.
- Our transparent ink supply pipe and elevated transparent ink storage cup offer an intuitive overview of the ink supply during production. Enjoy seamless operation with our circulating cleaning pipeline and ink roller, which provide simple, stable ink supply management and effortless cleaning.
Phase adjustment mechanism
1. Control the printing plate roller's phase with unmatched precision using our frequency converter, allowing full 360-degree phase adjustments in both operational and standby modes.
2. Precision is key-our frequency converter manages motor speed, working in tandem with the encoder and PLC programming system. The motor speed adjusts automatically based on set values, ensuring phase adjustment accuracy is maintained within 0.2mm.
Pneumatic interlocking brake positioning device
- Our cylinder brake mechanism ensures machine safety. When adjusting phase or separating the machine, the brake mechanism secures the rotation, maintaining the original gear position.
- Each printing unit is enhanced with positive and negative inching control of the main machine, streamlining plate erasing, hanging, and color registration for a more efficient and labor-saving workflow.
Slotting unit
Touch screen operation control
Our slotting department's electrical operations are revolutionized with touch screen control, linked to the PLC programming automation system. Enter product dimensions such as "length * width * height" to instantly arrange the order with a single click. Additionally, manually fine-tune the slotting position to meet specific customer requests.
Experience seamless operation with our color man-machine interface, offering menu storage and automatic compensation and correction for shift distances. Our motor, equipped with a frequency converter, drives the Taiwan Province Delta transmission box, facilitating swift, stable, and precise lateral cutter head displacement. The encoder works with the PLC control box for high-profile cutter adjustments, synchronizing the four cutters to reduce cutter adjustment time and boost work efficiency.
Pre-pressing, line pressing, and slotting are expertly managed with our six-axis full computer-controlled slotting part.
- Our single-shaft double-knife slotted structure, featuring an internal tooth design for box height, prevents lubricating oil contamination. Equipped with an emergency stop device for enhanced safety, the slotting unit supports positive and negative inching of the entire machine, offering convenient and flexible operation.
- The grooving knife boasts a standard thickness of 7mm, crafted from robust alloy steel. This material undergoes meticulous grinding and heat treatment, resulting in unparalleled hardness and toughness. The double-blade trimming knife features a razor-sharp edge and delivers outstanding precision. The shaft, made of premium 45# seamless steel tube, is finely ground and electroplated for flawless, smooth movement. The middle cutter's large displacement mechanism, along with the trimming and cutting device, showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth and cost-effective trimming.
- Leveraging cutting-edge linear guide rail technology, our system guarantees stability and pinpoint accuracy, safeguarding the precision of the slotting phase. A ten-screw automatic adjustment mechanism facilitates synchronous electrical adjustments of the pre-pressing wheel's lateral movement, and the slotting cutter seat of the slotting part, all controlled with the precision of a button and touch screen.
Pre-pressing wheel and line pressing wheel
- Our upper and lower shafts are manufactured from the finest quality steel, undergoing a quenching and tempering process before being electroplated, ensuring dynamic and static balance. The setup includes four groups of innovative line pressing wheels that prevent cardboard crushing, providing a smooth and orderly line press. The slotting part integrates a set of prepressing wheels to enhance the line shape through dual prepressing and pressing lines, minimizing cracks and maintaining box regularity.
- The wire pressing wheel's gap dial is manually adjustable with a range of 2-12mm. The gear incorporates a backlash-free adjusting mechanism, maintaining gear meshing integrity during adjustments to ensure precise transmission.
Slotted phase adjusting mechanism
- Utilizing a planetary gear mechanism, the slotting phase is managed through a PLC and electric digital input system, allowing for seamless 360-degree adjustments regardless of equipment operation status.
Die-cutting unit
- The knife plate roller boasts an outer diameter of less than ¢486mm, including a knife template diameter of less than ¢536mm. Constructed from high-quality cast steel, the roller undergoes surface grinding and balance correction. The uniform hole separation enhances operational stability, complemented by shaft electroplating.
- Die template bolt holes are 10M, with an axial spacing of 100mm and a radial circumference divided into 18 equal parts. The die cutter height is 25.4mm, while the wooden template is 16mm thick for three-layer cardboard and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller's diameter measures less than ¢536mm, with the rubber pad itself being 554mm. This quick-change rubber pad is designed for wear resistance, ensuring long-lasting performance. The roller, made of premium cast steel, undergoes quenching, tempering, and dynamic/static balance treatment, alongside surface grinding for enhanced stability.
2. The knife die roller and rubber pad roller gap is electrically adjustable, using an air-lock fixed adjusting mechanism for reliable stability. The rubber roller features a 50mm mechanical transverse traveling device and a speed difference compensation system. This ensures each knife experiences uniform wear, significantly prolonging the life of the Youli rubber pad.
Grinding repair mechanism
1. Electric grinding rubber pad facilitates swift and efficient corrections, substantially extending the rubber pad's service life.
Phase adjusting device
1. The die-cutting phase allows for electric 360-degree digital adjustments, whether the equipment is operational or halted.
Drive gear
- Boasting high-precision helical gear transmission, the transmission gear is crafted from superior 20GrMnTi alloy steel. Following quenching, tempering, high-frequency quenching, and gear grinding, the gear operates smoothly with minimal noise. With a hardness of HRC58-62, the gear offers a long service life, minimal wear, and maintains consistent printing register accuracy over time.
2. Experience seamless functionality with our advanced tensioning connecting sleeve keyless connection. This innovative design ensures that there is absolutely no gap, even under high torque conditions. Enjoy the convenience of easy installation and maintenance, coupled with long-term transmission accuracy to guarantee precise printing registration every time.
3. Our state-of-the-art automatic spray lubrication system for the gear oil pump ensures optimal gear lubrication. This cutting-edge feature enhances the transmission accuracy and significantly extends the service life of the machine, providing you with unparalleled reliability and performance.
Motor Part
- Elevate your operations with our main motor, powered by the renowned "Dongli" frequency converter. Experience smooth performance with minimal vibration and noise. The "Taiwan Province Delta" frequency conversion controller delivers consistent low-speed rated torque output, ensuring ultra-quiet and stable functionality.
- Our top-tier fans and motors, including Zhongxin fans for both adsorption and dust removal, Zhejiang DH phase motor, and Taiwan Province Taibang ink homogenizing motor, deliver exceptional low-noise operation and stable power, offering you a harmonious and efficient working environment.
Bearing Part
1. Experience exceptional quality with our imported "NSK" main bearings, accompanied by a selection of bearings from prestigious domestic manufacturers like Wahalo. With product accuracy levels of P6, P5, and P4, and vibration levels Z1 group or higher, you are ensured superior performance and stability.
Electrical Components
1. Each unit is equipped with a sophisticated independent electronic control unit, offering uncompromised safety and reliability. Our components, including relays, indicator lights, buttons, and contactors, are authentic Zhejiang Zhengtai creations. The Yadeke pneumatic components, featuring high-quality solenoid valves and cylinders, provide exceptional flexibility, stability, and durability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of expertise and innovation in the world of manufacturing, recognized as a professional manufacturer of high quality corrugated cardboard carton machines. Boasting the prestigious right to import and export, our main offerings include: 3-layer/5-layer/7-layer corrugated board production lines, state-of-the-art cardboard production lines, and cutting-edge carton production lines. Our repertoire further extends to intelligent digital printer machines and automatic high definition high speed printing slotting die cutting machines, alongside intelligent automatic high speed folder gluer machines, stitcher machines, and innovative gluer and stitcher machines. Our diverse range also includes roller paper cutter machines, sophisticated cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines, among others. Our products are celebrated for their safety, stability, and superior performance. Garnering over ten national patents, they meet the rigorous standards of ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales service are both efficient and reliable, offering customized services and professional remote video guidance. our overseas technical support is delivered by seasoned engineers, available at your service around the clock, 24 hours a day.
Our global footprint extends to vibrant markets in the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many other nations, showcasing our international reach and acclaim. I can't offer you the lowest price, but I can promise the highest quality; I prefer to explain the price once than apologize for the quality for a lifetime! Our products hold an undeniable advantage in the fiercely competitive industry landscape.
Global trade, with integrity at the forefront. Choose us, and you'll be choosing the most reliable partner worldwide. Embark on a world-class journey that sets sail from here.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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