Step into the world of groundbreaking innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This marvel of engineering is meticulously designed for unmatched precision and remarkable efficiency, empowering your production line with unparalleled capabilities. Revel in the seamless operations that deliver exceptional output quality, and uncover the future of carton printing and die-cutting technology-where extraordinary performance seamlessly intertwines with outstanding speed and steadfast reliability.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, an extraordinary leap in modern engineering crafted to amplify your production prowess to unprecedented levels. This multifaceted marvel proficiently performs a spectrum of intricate processes, including multi-color printing, precision line pressing, slotting, meticulous trimming, precise corner cutting, exacting die cutting, and efficient punching-all unified in a single, cohesive operation. Harnessing pioneering leading-edge technology, it utilizes powerful adsorption for seamless paper feeding while the sophisticated frequency converter and fan of the main machine expertly orchestrate the start and stop functions, ensuring flawless synchronization throughout operations. Outfitted with a high-capacity dust removal fan, this state-of-the-art machine effortlessly purifies the cardboard surface, priming it for immaculate, high-definition printing. The user interface, a masterpiece of intuitive design, features both a comprehensive main and an auxiliary side touch screen, governed by an advanced PLC programming system. This system facilitates a seamless human-machine symbiosis, optimizing control across every operational facet from initial feeding to final output. To bolster operational safety and oversight, the front of the main machine is equipped with advanced paper output monitoring technology, providing real-time status updates during both startup and shutdown phases, safeguarding operator well-being and machine efficacy. Each meticulously crafted component of this cutting-edge machinery is enhanced with an electric opening and closing mechanism, pneumatic locking and plate elevation systems, an automatic ink mixing system, and a proactive ink shortage alarm system, ensuring uninterrupted operation, breathtaking print quality, and impeccable color precision. The machine's transmission shafts are expertly engineered with rigorous dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, achieving an outstanding hardness rating of HRC52-58 and grade 6 precision. These precision-engineered gears are supported by an avant-garde spray circulating lubrication system, complemented by a user-friendly circulating oil display window for continuous monitoring and maintenance. The robust, keyless connection ring provides an unyielding link between the gear and shaft, guaranteeing steadfast reliability. In essence, this machine is the epitome of automation excellence, ease of use, and maintenance simplicity, delivering impeccable color registration, exquisite printing patterns, and unrivaled production efficiency. It is the ultimate innovation for those daring to redefine the limits of carton printing and die cutting, offering a superior solution that propels your business into the future.
Product Parameters
Feeding unit:
- Introducing the pinnacle of modern innovation, our paper feeding unit employs the advanced leading edge technology from Taiwan Province. This masterfully engineered system is built for unparalleled precision and endurance. The heart of this technology, the paper feeding wheel shaft, is forged from top-tier bearing steel, providing steadfast reliability and extraordinary performance.
- Immerse yourself in the seamless interaction with our state-of-the-art control panel, distinguished by a vibrant 7-inch color touch screen that facilitates an intuitive man-machine interface. Effortlessly navigate through the intricate operations spanning paper feeding, printing, slotting, and die cutting. Stay informed and in command with real-time monitoring of phases, machine speed, and production counts, while adjusting critical system settings such as fan speeds and alignment becomes a breeze. Our dual-operating systems empower you with the flexibility of both manual and automated controls, aligning precisely with your operational demands.
- Embrace the efficiency of our suction fan technology that refines paper feeding by adapting to various cardboard dimensions. Governed by a frequency converter-controlled motor, it optimizes power usage for cost-effectiveness and elevates printing quality. The system is equipped with a dust removal fan powered by a formidable motor and an array of dust brushes that meticulously clean the cardboard surface of any impurities, ensuring pristine results.
- Step into a new realm of excellence with our leading edge paper feeding system, available in a standard type, suited for any corrugated configuration, ensuring consistency and preciseness. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for our 'Soft Pressing' high matching type to experience reduced friction, minimal cardboard wear, and preservation of corrugated strength. This sophisticated system adeptly handles E-groove and lower quality cardboards, optimizing workflow and minimizing bottlenecks.
- Utilize the leading edge of the cardboard as a benchmark to significantly diminish discrepancies in length. As the cardboard progresses to the pulley, it seamlessly maintains synchronized speed, ensuring a flawless transition and eliminating the risk of precision-compromising speed variance.
- Enjoy the effortless customization provided by our electric left-right stop gauges, allowing for synchronized or independent adjustments. The cardboard dragging frame adapts electrically to width variations, while the sturdy manually lifted front baffle assures a harmonious balance of reliability and ease of use.
- Revolutionize your operations with our unit's innovative opening and closing management via an electric control system, complemented by an alert system for enhanced safety. This configuration mitigates hazards with features like a friction clutch transmission shaft and pneumatic interlocking, ensuring both security and precision. The overload protection mechanism shields vital components, allowing rapid recovery and resumption of regular production, thereby averting waste from misalignments during printing.
- Our paper feeding system's lower roller is sculpted from exemplary seamless steel, expertly ground and electroplated to amplify friction, ensuring impeccable cardboard conveyance. The dual-layer rubber feed rollers, boasting layers of elasticity and wear resistance, coupled with a swift-release design, facilitate easy and efficient operation. Our precision-engineered two-stage worm gear adjustment mechanism, enhanced by a precise adjustment dial, promises smooth manual control.
Printing unit:
Printing plate roller
Exude excellence with our expertly crafted printing plate roller, featuring a diameter of under ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from superior steel, its surface is finely ground, hard chromium plated, and dynamically balanced for smooth, high-speed printing operations. Ingeniously designed, the shaft incorporates horizontal and circumferential engraved reference lines to streamline plate hanging and alignment. A ratchet-secured fixed plate winding shaft, along with a plate hanging groove, ensures swift and seamless plate changes. The axial distance between the printing plate roller and lateral pulling displacement is easily adjustable by 6mm, with an extensive 12mm range through electrical modification, allowing for expert adjustment whether in motion or stationary. Experience the majestic regulation of the printing plate roller phase with the planetary gear system, offering an exquisite360°degree circumference adjustment, executed with unmatched precision, and the 360° Experience the pinnacle of technological harmony with our degree computerized control system, masterfully orchestrating motor operation adjustments, whether in motion or at rest. The touch screen interface not only elegantly displays but also dynamically refines input size, elevating operational ease and precision to new heights. Featuring an automatic zeroing mechanism for the printing plate roller, this system commands the equipment to glide effortlessly into the ideal plate hanging position, a stroke that profoundly enhances labor efficiency. The integration of a pedal switch enables effortless forward and backward rotation of the printing plate cylinder, thus simplifying plate changes and routine maintenance to a remarkable degree.
Introducing the Impression Roller of unparalleled quality
- Crafted from seamless premium steel pipe, our impression roller is a testament to exquisite craftsmanship and technological prowess. Having undergone both dynamic and static balance corrections, it guarantees unwavering operational reliability. Through processes such as quenching, tempering, and hot charging, coupled with meticulous surface fine grinding and electroplating, this roller stands as a beacon of superior performance and durability.
- Equipped with a gear adjustment mechanism that exudes precision, the backlash-free design ensures flawless transmission even during adjustments. The manual micro-adjustment capability between the printing plate roller and the impression roller, showcased by a scale display, exemplifies engineering excellence. The use of a 1:200 double-stage worm gearbox for positioning adjustments, ranging from 0-12mm, epitomizes precision and exactitude in every function.
Announcing the Metal Anilox Roller
- Our anilox roller cots set a new benchmark in ease and efficiency, thanks to an innovative cantilever structure that simplifies installation and maintenance, with the versatility to add a scraper system in the future. Produced by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these cots are crafted from high-grade steel and refined with state-of-the-art processes, promising unmatched durability, wear and corrosion resistance, and superior ink regulation. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch, tailored to meet the precise needs of your printing requirements.
- Revolutionize your printing with our intelligent pneumatic pressing system that fine-tunes the contact between the anilox roller and the printing plate roller, automatically elevating the plate upon machine halt. Simultaneously, the electric ink uniforming system activates, safeguarding against ink drying. With independently configurable inking delay times for each printing unit, the anilox roller's one-way overrunning clutch disengages from driving forces, permitting swift and seamless ink mixing or washing.
- Consider enhancing your setup with our optional ceramic net roller, available for an additional price. The roller's surface is gracefully adorned with ceramic, perfected through grinding and laser engraving to deliver consistently inked dots, ranging from 200-400 lines/inch.
Introducing the Rubber Roller
- Crafted by the esteemed 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are constructed from high-quality seamless steel pipes, undergoing dynamic and static balance treatments. Encased in premium Ding Qing rubber, they promise exceptional wear and corrosion resistance. Precision CNC ground to ensure immaculate height and accuracy, these rollers embody innovation and reliability.
- Through the use of a 1:200 double-stage worm gear clearance fine adjustment, our roller ensures consistent and even ink application. Once adjusted, a gravity-induced self-locking mechanism takes effect, and the rubber roller separates cleanly from the anilox roller post-cleaning, preserving its form and elasticity for peak performance.
Discover the transformative Scraper System
- Embrace a new era in ink management with our groundbreaking chamber fluid dynamics and ink sealing design. This closed double scraper system ensures superior ink delivery with minimal waste, thanks to its automatic compensation feature that maintains perfect alignment between the anilox roller and scraper for optimal scraping efficiency. The anti-corrosion and anti-sticking coating inside the chamber simplifies ink transfer and cleaning, allowing seamless integration and upgrades from outdated systems. Fully enclosed, it is ideally suited for volatile solvent units, enhancing environmental safety and reducing solvent consumption.
- Achieve unparalleled precision with our meticulously crafted scraping angle and mechanical accuracy. The system sustains consistent scraper positioning post-replacement, guaranteeing exceptional scraping quality. The sealing system, with adjustable compensation, enables uninterrupted operation without shutdowns, maintaining a fully sealed ink delivery system. Its innovative sealing block design adheres directly to the engraved surface of the anilox roller, eliminating the need for smooth bands at its ends. The closed chamber is designed for effortless assembly and disassembly, no auxiliary tools required.
Introducing the Precision Ink Supply System
- Prepare to be amazed by our state-of-the-art ink supply system that features a revolutionary one-way diaphragm pneumatic pump. This innovative design not only recovers accumulated water, significantly boosting filtration and circulation efficiency, but also supports systems with optional scraper ink control through a sophisticated double-acting diaphragm pump. Our automatic sensing and detection system vigilantly monitors ink levels, issuing immediate alerts for any anomalies. For added peace of mind, it includes a robust warning system and alarm bell, ensuring top-tier safety and seamless functionality.
- Our ink supply pipe boasts a sleek, transparent design coupled with a high-mounted ink storage cup, providing an unobstructed view of ink levels during production. With an efficient circulating cleaning pipeline and ink roller, operations are not only streamlined but also guarantee quick, thorough cleaning, maintaining a stable ink supply for uninterrupted productivity and superior performance.
Phase adjustment mechanism
1. Unlock the power of precision with our cutting-edge printing plate roller phase adjustment. Managed by a high-performance frequency converter, it allows for 360-degree adjustments, effortlessly applicable whether the machine is operational or paused, offering unparalleled versatility and control.
2. Experience advanced precision with our state-of-the-art frequency converter, expertly managing motor speed. Integrated with an encoder and a sophisticated PLC programming system, it ensures phase adjustment accuracy is maintained within an impressive 0.2mm, providing exceptional reliability and performance.
Pneumatic interlocking brake positioning device
- Our cutting-edge cylinder brake mechanism is meticulously engineered to stabilize machine operations. Whether separating the machine or fine-tuning the phase, it expertly restricts rotation, maintaining the original gear position with absolute precision and enhancing operational reliability.
- Seamless operation is within reach with each printing unit featuring both positive and negative inching controls of the main machine. This system simplifies intricate tasks such as plate erasing, hanging, and color registration, making processes significantly more efficient and reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department elevates efficiency with a sophisticated touch screen interface, allowing complete control over the PLC programming automation system. Effortlessly input product dimensions ('length * width * height') in accordance with the order, and watch as the computer system automatically positions the order. With additional manual fine-tuning capabilities, it meets customer specifications with remarkable precision and customization.
Dive into a world of streamlined efficiency with our human-machine interface, featuring comprehensive menu storage and automatic shift distance compensation. Powered by a frequency converter, the motor expertly controls the Taiwan Province Delta motor transmission box, ensuring swift, stable cutter head displacement. The encoder, harmonized with the PLC control box, enables high-profile cutter adjustments, allowing all four cutters to synchronize seamlessly, drastically reducing adjustment time and elevating work efficiency to a new pinnacle.
Unveil the full potential of our pre-pressing, line pressing, and slotting capabilities with our six-axis, full computer-controlled slotting part. It offers unrivaled precision and ease, ensuring every slot is perfectly executed with minimal effort.
- Our innovative single-shaft, double-knife slotted structure, with a unique internal tooth design, allows for precise box height adjustments while preventing lubricant contamination of cartons. The slotting unit features an emergency stop device for heightened safety and provides convenient positive and negative inching across the entire machine, ensuring flexible, user-friendly operation.
- Precision and durability define our standard grooving knife, crafted from robust alloy steel with a 7mm thickness. Enhanced through meticulous heat treatment, it boasts exceptional hardness and resilience. The double-blade trimming knife ensures unparalleled precision with its razor-sharp edge. Constructed from high-quality 45# seamless steel tube, the shaft undergoes grinding and electroplating for flawless movement. With a versatile large displacement mechanism for the middle cutter and adaptable trimming and cutting devices, this machine exhibits extraordinary production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming, setting a new standard for excellence.
- Showcasing advanced linear guide rail technology, this machine guarantees remarkable stability and precise slotting phase accuracy. Equipped with a ten-screw automatic adjustment system, it synchronizes the electric adjustment of the pre-pressing wheel, line pressing wheel, and slotting cutter seat, all controlled by cutting-edge button and touch screen interfaces, ensuring unmatched precision and control.
Pre-pressing wheel and line pressing wheel
- Crafted with expertise, the upper and lower shafts of our machine are composed of premium-grade steel, meticulously quenched, tempered, and electroplated to maintain both dynamic and static balance. This exceptional machine incorporates four groups of cutting-edge line pressing wheels that effectively prevent cardboard crushing, guaranteeing smooth and tidy line pressing every time. The slotting section is fortified with prepressing wheels to enhance line quality, minimize cracking, and ensure box uniformity after the dual prepressing and pressing process.
- Refine the gap dial for the wire pressing wheel manually, allowing an adjustable range of 2-12mm. Our innovative backlash-free adjusting mechanism ensures that gear adjustment does not interfere with gear meshing, providing you with flawless transmission accuracy.
Slotted phase adjusting mechanism
- Leveraging an advanced planetary gear mechanism, the slotting phase is equipped with PLC and electric digital input for exceptionally precise 360-degree adjustment. These adjustments can be carried out seamlessly, regardless of whether the equipment is operating or stationary.
Die-cutting unit
- Featuring a knife plate roller with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, this component is expertly crafted from superior cast steel. Surface grinding and balance correction enhance its operational stability, and shaft electroplating ensures consistent hole separation.
- Meticulously designed for precision, the die template bolt holes are specified at 10M, with an axial spacing of 100mm and divided into 18 equal radial parts. The die cutter stands at a height of 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. Our superior rubber pad roller boasts a diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm. The quick-change design ensures remarkable wear resistance and longevity. Constructed from high-quality cast steel, it undergoes quenching, tempering, and surface fine grinding to ensure optimal running stability.
2. Effortlessly adjust the gap between the knife die roller and the rubber pad roller with our reliable air-lock fixed adjusting mechanism. The 50mm mechanical transverse device allows for speed difference compensation, ensuring uniform wear across different knife positions, thus effectively extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding feature for the rubber pad provides rapid and efficient corrections, dramatically enhancing its service life.
Phase adjusting device
1. The die-cutting phase is equipped with electric digital 360-degree adjustment, enabling modifications during both operation and downtime, ensuring continuous adaptability.
Drive gear
- Our drive gear system boasts high-precision helical gears crafted from 20GrMnTi high-quality alloy steel, subjected to quenching, high-frequency quenching, and gear grinding. This results in flawlessly smooth operation, muted noise, and enduring hardness of HRC58-62, ensuring consistent printing register accuracy with minimal wear over time.
2. Enjoy seamless operation with our sophisticated shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This cutting-edge solution ensures zero gaps during high-torque applications, facilitating effortless installation and maintenance while maintaining long-term transmission accuracy for perfect printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system powered by a precision gear oil pump, ensuring unwavering transmission accuracy and sustaining the machinery's longevity and peak performance.
Motor part
- Experience the exceptional performance of our main motor, precisely managed by the distinguished 'Dongli' frequency converter. Revel in the silky-smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from outstanding low-speed rated torque output, ensuring ultra-quiet and stable performance throughout the operation.
- Our machinery is a testament to engineering excellence, harnessing the innovative power of Zhongxin fans for unparalleled adsorption and dust removal capabilities. At its core, the dependable Zhejiang DH motor ensures robust and reliable phase operation, while the ink homogenizing tasks are expertly handled by the renowned Taiwan Province Taibang motor. This synergy results in an extraordinary blend of low noise levels and unwavering power stability, setting a new standard in performance and efficiency.
Bearing part
1. At the heart of our machinery are the superior 'NSK' main bearings, which guarantee extraordinary precision and longevity. These bearings are complemented by additional selections from prestigious domestic manufacturers such as Wahalo. This combination ensures that our product consistently achieves accuracy levels of P6, P5, and P4, while also meeting or surpassing the vibration standards of the Z1 group, thus offering a remarkable operational experience.
Electrical components
1. Each of our units is fortified with an independent electronic control unit, exemplifying safety and dependability. The heart of these systems is powered by top-tier components from Zhejiang Zhengtai, which drive our relays, indicator lights, buttons, and contactors. Furthermore, the incorporation of Yadeke pneumatic components-including solenoid valves and cylinders-ensures the machinery's performance is not only flexible and robust but also enduring and efficient, promising a seamless operational experience.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Zhanzhuo Machinery, we are dedicated artisans of premium quality corrugated cardboard carton machinery, proudly holding the esteemed rights to import and export. Our flagship offerings include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, a robust cardboard production line, and the ultra-efficient carton production line. Specialization is our forte, and we excel in the creation of the revolutionary intelligent digital printer machine, as well as the fully automatic highdefinition highspeed printing slotting die cutting machine. Complementing these are our state-of-the-art intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our extensive collection is further enriched with the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the efficient partition assembler machine. Our products are distinguished by their safety, stability, and superior performance, securing over ten national patents. They conform to the demanding ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services guarantee efficiency and reliability, offering customized services and expert remote video guidance. We deliver overseas technical support through our team of expert engineers, available 24/7 to provide assistance whenever you need.
With a vision set on the global stage, our products proudly make their mark in countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading exceptional quality across the globe. While we don't claim to offer the lowest price, our promise of unrivaled quality remains unshakeable. We choose to discuss price upfront, ensuring there's no need to apologize for quality later, maintaining our stronghold in the competitive industry landscape.
Global trade built on a foundation of integrity. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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