Unleash the power of advanced innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unparalleled precision and supreme efficiency, this exceptional state-of-the-art equipment transforms your production capabilities, offering seamless operations alongside unmatched output quality. Immerse yourself in the future of carton printing and die-cutting technology, where top-tier performance harmonizes with extraordinary speed and unwavering reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a groundbreaking marvel of modern engineering designed to revolutionize your production capabilities and elevate them to unparalleled heights. This extraordinarily versatile machine flawlessly orchestrates a vast array of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all integrated into a single, seamless operation. The cutting-edge leading-edge technology utilizes the power of adsorption for paper feeding precision, while the main machine's sophisticated frequency converter and fan meticulously coordinate the start and stop functions, guaranteeing perfect synchronization. Featuring a high-power dust removal fan, this machine effortlessly cleanses the surface of the cardboard, priming it for precision printing perfection. The intuitive user interface boasts both a main and a side touch screen, expertly controlled by an advanced PLC programming system, offering a seamless human-machine interaction that meticulously optimizes control over every operational aspect, from feeding to output. For elevated operational safety and vigilant monitoring, the front of the main machine is equipped with paper output monitoring equipment, providing real-time insights into the paper output department's status during both start and stop phases. This critical feature ensures operator safety and enhances machine efficiency. Every component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, all of which ensure smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing that includes carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are further enhanced by a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring fortifies the link between gear and shaft, ensuring unwavering reliability and performance. In essence, this machine exemplifies a high degree of automation, ease of use, and effortless maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It stands as the ultimate solution for those who aspire to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding Unit:
- The paper feeding unit is equipped with state-of-the-art Taiwan Province leading edge technology. Engineered for precision and longevity, the paper feeding wheel shaft is crafted from premium bearing steel, promising dependability and outstanding performance.
- Experience seamless interaction with our intuitive control panel featuring a vibrant 7-inch color touch screen. This user-friendly interface ensures effortless communication across paper feeding, printing, slotting, and die-cutting sections. Manage operations in real-time, monitoring machine speed, phases, and system settings like fan speeds and alignment, all at your fingertips. The dual operating systems offer both manual and automated controls, tailored to meet your every need with precision and ease.
- The inclusion of a suction fan means smoother paper feeding, adeptly adjusting to varying cardboard sizes, powered by a frequency converter-controlled motor. This design not only optimizes power consumption but also elevates printing quality. The dust removal system, featuring a robust motor and multiple dust brushes, meticulously clears impurities from cardboard surfaces, enhancing output quality.
- Discover the exceptional standard of our leading-edge paper feeding, adaptable for all corrugated shapes, offering stable performance with remarkable precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type to enjoy reduced friction, minimized damage, and preserved corrugated strength. This advanced system efficiently transports even E-groove and lower quality cardboards, optimizing time and reducing congestion.
- Using the leading edge of cardboard as a precise positioning benchmark minimizes length discrepancies. As the cardboard moves toward the pulley, it synchronizes speed, ensuring a seamless transition without precision-compromising speed variance.
- The electric left-right stop gauges provide effortless adjustments, whether synchronized or independent. The cardboard dragging frame boasts electric width adaptability while the manually lifted front baffle offers a reliable and user-friendly operation.
- Our system's innovative electric control machine manages unit openings and closings, enhanced with an alarm system for improved safety. Features like the friction clutch transmission shaft and pneumatic interlocking device ensure secure and precise operations. Overload protection preserves essential components, allowing quick resumption of normal production and preventing wastage from misalignments.
- Crafted from superior seamless steel, the lower roller in our paper feeding system is finely ground and electroplated to ensure optimal friction, facilitating flawless cardboard movement. Dual-layer rubber feed rollers, with elasticity and wear resistance, include a quick-release design for convenient operation. Our precise two-stage worm gear adjustment mechanism, along with a detailed adjustment dial, offers seamless manual control.
Printing Unit:
Printing Plate Roller
Crafted with precision, our printing plate roller features a diameter under ¢524mm (inclusive of the plate diameter under ¢536mm). Made from premium steel, its meticulously fine-ground surface, hard chromium plating, and dynamic balance correction make it ideal for high-speed printing. Engraved reference lines on the shaft's planes facilitate easy plate hanging and alignment. The ratchet-secured fixed plate winding shaft and plate hanging groove ensure effortless plate changes. The axial distance adjustment between the printing plate roller and its displacement is a breezy 6mm, electrically modifiable within a robust 12mm range, allowing expert correction whether moving or stationary. The printing plate roller phase planetary gear masterfully regulates the360°degree circumference adjustment with unparalleled finesse, offering seamless integration and precision. 360° Revel in the cutting-edge degree computerized control system that seamlessly orchestrates motor operation adjustments, whether the machine is in full motion or at a standstill. The sophisticated touch screen not only displays but also auto-adjusts input sizes, elevating operational ease and precision to new heights. The automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position, springs into action with a mere click, propelling the equipment to optimal plate hanging positions and dramatically boosting labor efficiency. A strategically placed pedal switch simplifies the forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance for ultimate user-friendly operation.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller undergoes a meticulous fine processing regimen. Its dynamic and static balance corrections ensure unwavering stability during operation. With a series of enhancements like quenching, tempering, hot charging, and superior dynamic and static balance, coupled with surface fine grinding and electroplating, this roller achieves an unparalleled standard of performance and reliability.
- Innovative and dependable, the backlash-free gear adjustment mechanism ensures the gear maintains unfaltering meshing during adaptations, guaranteeing transmission precision. Manual micro-adjustments between the printing plate roller and the impression roller are effortlessly facilitated by a clear scale display. The incorporation of a 1:200 double-stage worm gear box for positioning adjustments offers an impressive adjustable range of 0-12mm, assuring precision and accuracy in every operation.
Metal anilox roller
- The anilox roller cots boast an ingenious cantilever structure, simplifying installation and maintenance, with an option to integrate a scraper system for enhanced versatility. Created by the prestigious 'Haili Roller' in Changzhou, Jiangsu Province, the roller is fashioned from premium steel and processed with state-of-the-art technology. This ensures exceptional durability, outstanding wear and corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, or 280 lines/inch to meet the specific demands of your printing endeavors.
- Ingeniously designed pneumatic pressing actions adjust the contact between the anilox roller and printing plate roller, automatically lifting the plate when machinery halts. Meanwhile, the electric ink uniforming system kicks in, preventing ink from drying. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch disconnects from the driving force, allowing for swift and convenient ink mixing or washing, ensuring seamless operations at all times.
- Opt for the optional ceramic net roller for an undeniable boost in performance (note: additional price applies). The steel pipe surface is elegantly cloaked in ceramic, honed by grinding and laser engraving to deliver uniformly inked dots ranging from 200-400 lines/inch, offering a premium printing experience.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are meticulously engineered from top-grade seamless steel pipes. They undergo dynamic and static balance treatments, with the exterior encased in high-quality Ding Qing rubber, providing exceptional wear and corrosion resistance. Precision CNC grinders sculpt them to ensure perfect height and accuracy of the cots, guaranteeing flawless performance and reliability.
- Employing a 1:200 double-stage worm gear clearance fine adjustment, the rubber roller guarantees uniform ink application. Following adjustment, gravity-induced self-locking occurs, allowing the rubber roller to separate from the anilox roller post-cleaning, maintaining its shape and elasticity with ease.
Scraper system
- Discover a groundbreaking innovation in ink management with our sophisticated chamber fluid dynamics and ink sealing design. Featuring a fully enclosed double scraper system, it promises exceptional ink delivery while minimizing wastage, thanks to its automatic compensation feature that perfectly aligns the anilox roller and scraper for optimal performance. The anti-corrosion and anti-sticking coating inside the chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, this system upgrades easily from any outdated cots or single scraper system. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions while reducing solvent usage.
- Experience unmatched precision with our advanced scraping angle and mechanical accuracy. This system maintains consistent scraper positioning post-replacement, ensuring top-notch scraping results. The sealing system, featuring an adjustable compensation function, enables continuous operation without necessitating shutdowns, creating a fully sealed ink delivery system. The innovative sealing block design attaches directly to the engraved surface of the anilox roller, doing away with the need for smooth bands at its ends. Enjoy hassle-free assembly and disassembly of the closed chamber without requiring any auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system stands out with its innovative one-way diaphragm type pneumatic pump, meticulously engineered to efficiently recover accumulated water. This design significantly boosts filtration and circulation, elevating your production quality. For those opting for scraper ink control, we incorporate a double-acting diaphragm pump to meet advanced needs. The system, enriched with an automatic sensing and detection mechanism, diligently monitors ink levels, promptly alerting you to any irregularities. The integrated warning system, complete with an alarm bell, provides unmatched safety and seamless operation.
- Our ingenious ink supply system's transparent design showcases the ink levels clearly through the pipe and high-mounted storage cup during production. This thoughtful feature, coupled with a circulating cleaning pipeline and ink roller, simplifies the process, ensuring swift and thorough cleaning. Enjoy a stable ink supply that guarantees uninterrupted productivity, making your operations hassle-free and highly efficient.
Phase adjustment mechanism
1. Harness the power of precise control with our printing plate roller phase adjustment, seamlessly managed by a frequency converter. Experience 360-degree phase adjustments, effortlessly applicable whether the machine is in motion or at rest, providing you with unmatched flexibility and accuracy.
2. Our sophisticated frequency converter, coupled with motor speed and encoder integration, and the advanced PLC programming system, ensures precision in phase adjustment. This remarkable synergy maintains accuracy within an impressive range of 0.2mm, setting the standard for excellence.
Pneumatic interlocking brake positioning device
- Our cutting-edge cylinder brake mechanism is crafted to stabilize your machine's performance. Whether during machine separation or phase adjustment, it ensures the rotation is meticulously restricted, maintaining the original gear position with impeccable precision. Experience unparalleled stability and control.
- Effortless operation is at your fingertips with each printing unit, equipped with seamless positive and negative inching controls of the main machine. This intuitive system effortlessly streamlines plate erasing, hanging, and color registration, enhancing efficiency and reducing labor intensity, making every step smooth and efficient.
Slotting unit
Touch screen operation control
Our slotting department revolutionizes your workflow with an intuitive touch screen interface that governs the PLC programming automation system. Input product dimensions ('length * width * height') per order, and let the sophisticated computer system automatically position with unmatched ease. The flexibility to manually fine-tune the slotting position ensures precision and customization to meet exact customer specifications.
Step into a world of efficiency with our vibrant color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, driven by an advanced frequency converter, seamlessly controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The encoder, working harmoniously with the PLC control box, facilitates high-profile cutter adjustments, enabling all four cutters to synchronize effortlessly, drastically reducing adjustment time and boosting work efficiency.
Discover the pinnacle of precision with our comprehensive pre-pressing, line pressing, and slotting capabilities. Utilizing a six-axis, fully computer-controlled slotting part, we deliver unmatched accuracy and ease, setting you up for success.
- Our advanced single-shaft, double-knife slotted structure, featuring an innovative internal tooth design, allows for precise box height adjustments while preventing lubricant contamination. This slotting unit includes an essential emergency stop device for enhanced safety and offers flexible positive and negative inching across the entire machine, ensuring user-friendly operation and adaptability.
- Crafted for excellence, the standard grooving knife boasts a robust 7mm thickness, constructed from durable alloy steel. It undergoes rigorous heat treatment to achieve remarkable hardness and resilience. The double-blade trimming knife delivers precision with its razor-sharp edge. The high-quality 45# seamless steel tube forms the shaft, enhanced by meticulous grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases exceptional production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, elevating your production to new heights.
- Incorporating the latest linear guide rail technology, this machine ensures stability and precise slotting phase accuracy. The ten-screw automatic adjustment system seamlessly synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by state-of-the-art button and touch screen interfaces, it guarantees unparalleled precision, making your operations smooth and highly efficient.
Pre-pressing wheel and line pressing wheel
- Crafted with unmatched expertise, the upper and lower shafts of this machine are forged from high-quality steel that is quenched, tempered, and electroplated to achieve both dynamic and static balance. Equipped with four state-of-the-art line pressing wheels, this machine masterfully prevents cardboard crushing and delivers an impeccably smooth and tidy line press. The slotting section is further improved with prepressing wheels that enhance line shaping, minimize the risk of cracking, and maintain the structural elegance and regularity of boxes after both dual prepressing and pressing.
- Refine the gap dial for the wire pressing wheel with precision, offering an adjustable range of 2-12mm. Utilizing a backlash-free adjusting mechanism, this feature ensures that gear adjustments do not interfere with gear meshing, thereby guaranteeing flawless transmission accuracy with every operation.
Slotted phase adjusting mechanism
- Harnessing a sophisticated planetary gear mechanism, this slotting phase features cutting-edge PLC and electric digital input for an astounding 360-degree precision adjustment. Seamlessly make adjustments whether the equipment is in motion or at rest, ensuring unparalleled accuracy and efficiency.
Die-cutting unit
- Our knife plate roller boasts an impressive outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, constructed from superior cast steel. Enhanced with meticulous surface grinding and balance correction, it promises unparalleled operational stability. The shaft is electroplated to maintain uniformity in hole separation, ensuring precision with every cut.
- Precision-engineered, the die template bolt holes are 10M, with an axial spacing of 100mm and divided into 18 equal parts radially. The die cutter height stands at 25.4mm, while wooden template thicknesses are expertly calibrated at 16mm for three-layer and 13mm for five-layer cardboard, guaranteeing versatility and precision.
Rubber roller (upper roller)
1. The rubber pad roller features a robust diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm, designed for rapid changes, ensuring superior wear resistance and longevity. Crafted from premium cast steel, it undergoes quenching, tempering, and fine surface grinding to deliver unmatched running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with ease using a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device facilitates speed difference compensation, promoting uniform wear across diverse knife positions and effectively prolonging the life of the Youli rubber pad.
Grinding repair mechanism
1. The innovative electric grinding feature for the rubber pad offers rapid and efficient corrections, significantly extending its service life and ensuring exceptional performance longevity.
Phase adjusting device
1. The die-cutting phase is empowered with cutting-edge electric digital 360-degree adjustment capabilities, allowing for flawless modifications whether the equipment is operational or paused.
Drive gear
- Experience the pinnacle of high-precision helical gear transmission with components made from 20GrMnTi, a superior high-quality alloy steel. Subjected to quenching, high-frequency quenching, and gear grinding, these gears guarantee smooth, quiet operation with a lasting hardness of HRC58-62. This ensures that the printing register accuracy remains consistently impeccable, with minimal wear, over the long term.
2. Discover seamless performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This innovative configuration ensures zero gaps, even during high-torque operations, facilitating effortless installation and maintenance. Experience the brilliance of enduring transmission accuracy, promising flawless printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system, ingeniously powered by a precision gear oil pump. This system ensures unwavering transmission accuracy, safeguarding the longevity, and delivering peak performance of your machinery with every use.
Motor part
- Unleash the extraordinary capabilities of our main motor, expertly controlled by the esteemed 'Dongli' frequency converter. Revel in its seamlessly smooth operation with minimal vibration and noise. Paired with the 'Taiwan Province Delta' frequency converter, it offers unparalleled low-speed rated torque output, ensuring ultra-quiet, stable operation throughout every task.
- Our cutting-edge machinery boasts the exceptional capabilities of Zhongxin fans, expertly blending adsorption and dust removal functions for optimal efficiency. At its heart, the machine is powered by the dependable Zhejiang DH phase motor, while the ink homogenizing process is driven by the renowned Taiwan Province Taibang motor. This powerful synergy results in an extraordinary combination of low noise levels and stable, robust power performance, redefining industry standards.
Bearing part
1. Boasting the supreme quality of 'NSK' main bearings, our machine delivers unparalleled precision and endurance. Further enhancing its performance, we incorporate additional bearings from distinguished domestic brands such as Wahalo. This meticulous selection ensures superior product accuracy at P6 P5 P4 levels, while achieving exceptional vibration standards of Z1 group or higher, elevating your operations to new heights.
Electrical components
1. Each sophisticated unit is outfitted with an independent electronic control unit, ensuring unmatched safety and reliability. At the core of our system are premium components from Zhejiang Zhengtai, which empower our relays, indicator lights, buttons, and contactors with unrivaled performance. The seamless integration of Yadeke's top-tier pneumatic components, including solenoid valves and cylinders, guarantees flexible, robust, and enduring operation, setting a new benchmark for excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceProudly crafting premium-grade corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. holds esteemed rights to both import and export, reflecting our global stature. Our flagship offerings include the leading-edge 3-layer/5-layer/7-layer corrugated board production line, alongside our formidable cardboard production line and the impressively efficient carton production line. Moreover, our expertise extends to the avant-garde intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, complemented by our cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the highly versatile gluer and stitcher machine. Our impressive portfolio also includes the meticulously engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the highly efficient partition assembler machine. Our products are renowned for their safety, unparalleled stability, and exceptional performance, backed by over ten prestigious national patents. They conform to stringent ISO9001 quality management standards and CE EU certifications. Our distinguished presales and after-sales services are designed to maximize efficiency and reliability, offering tailor-made services and expert remote video guidance. We pride ourselves on providing comprehensiveoverseas technical support through our team of highly skilled engineers, available 24/7 to cater to your needs.
With a global outlook, our premium products are exported to countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, spreading our commitment to quality across the globe. Although we may not always offer the lowest prices, our promise of unparalleled quality remains steadfast. We believe in discussing price upfront to prevent future apologies for quality, securing our competitive advantage in this dynamic industry.
Global trade, with integrity at its core. Partner with us to discover a trustworthy ally of unparalleled caliber. Embark on an extraordinary world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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