Experience the pinnacle of innovation and craftsmanship with our Full Automatic High Speed Efficient Carton Printer Machine for Customization. Meticulously engineered for unparalleled precision and optimum efficiency, this avant-garde machine significantly amplifies your production capabilities, ensuring seamless and smooth operations while delivering superior quality outputs. Discover the future of carton printing and die-cutting technology; a realm where high performance seamlessly integrates with remarkable speed and unwavering reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, while the main machine's frequency converter and fan meticulously manage the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit is a masterpiece of modern engineering, embodying the pinnacle of Taiwan Province's leading-edge technology. Designed with precision and built to last, the paper feeding wheel shaft is constructed from high-grade bearing steel, promising unmatched reliability and outstanding performance with every use.
- Our state-of-the-art control panel is adorned with a striking 7-inch color touch screen, offering an intuitive man-machine interface. Effortlessly manage every stage-paper feeding, printing, slotting, and die cutting-in real-time. Stay on top of current phases, machine speeds, and counts, while effortlessly adjusting system settings such as fan speeds and alignment, all at your fingertips. Enjoy the convenience of dual operating systems, providing both manual and automated control for precise customization, ensuring hassle-free, safe operations.
- The innovative suction fan system elevates paper feeding smoothness by adapting to various cardboard sizes with a frequency converter-controlled motor. This not only cuts down on power consumption for greater cost savings but also elevates print quality. The powerful dust removal fan, combined with multiple dust brushes, thoroughly cleanses cardboard surfaces, ensuring they are free from impurities.
- Discover the exceptional standard of our leading-edge paper feeding system, ideal for all corrugated shapes, offering stellar performance and impeccable precision. The vacuum negative pressure suction flat feeding delivers high-speed accuracy. Choose the 'Soft Pressing' high matching type for additional benefits: reducing friction, minimizing cardboard damage, and fortifying corrugated strength. This advanced system effortlessly transports even E-groove and lower-quality cardboards, optimizing productivity and reducing blockages.
- Utilizing the cardboard's leading edge as a positioning guide, length discrepancies are significantly reduced. As cardboard progresses to the pulley, it maintains synchronized speed, ensuring a smooth transition without the concern of speed variance affecting precision.
- The electric left-right stop gauges offer effortless synchrony or independent adjustments. The cardboard dragging frame's width can be electrically adjusted, while the manually lifted front baffle ensures reliable and user-friendly operation.
- The unit's opening and closing are expertly managed via an electric control machine coupled with an alarm system. Enhancing safety, it prevents mishaps with features such as a friction clutch transmission shaft and a pneumatic interlocking device, ensuring secure and precise operations. Overload protection guards vital components, allowing for a quick resumption of normal production post-adjustments, effectively preventing wastage from misaligned printing.
- Crafted from superior seamless steel, the lower roller in our paper feeding system is finely ground and electroplated for enhanced friction, guaranteeing seamless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistant layers, combined with a quick-release design, ensure convenient and rapid operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers smooth manual control for exceptional precision.
Printing unit:
Printing plate roller
Engineered to perfection, the printing plate roller boasts a diameter of under ¢524mm (inclusive of the plate diameter under ¢536mm). Forged from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction, ensuring seamless operation ideally suited for high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are engraved with reference lines, facilitating effortless plate hanging and alignment. Featuring a ratchet-secured fixed plate winding shaft and a plate hanging groove, quick plate changes are a breeze. The axial distance adjustment between the printing plate roller and the lateral pulling displacement is effortlessly adjustable at 6mm, electrically modifiable, providing a robust 12mm adjustment range. Whether in motion or stationary, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically orchestrates the360°degree circumference adjustment with finesse, ensuring unparalleled precision and smooth operation. 360° Our sophisticated computerized control system seamlessly manipulates motor adjustments, whether the machine is actively running or paused, ensuring flawless operation. The intuitive touch screen not only displays but also auto-adjusts input sizes, enhancing operational simplicity and precision. With a mere click, the automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position, activates, aligning the equipment to the optimal plate hanging position, thus dramatically enhancing labor efficiency. The addition of a pedal switch grants effortless forward and backward rotation of the printing plate cylinder, significantly easing plate changes and maintenance tasks.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller undergoes a meticulous fine processing journey. With both dynamic and static balance corrections, it guarantees unwavering operation. The roller's performance is elevated through quenching, tempering, hot charging, and both dynamic and static balance techniques, culminating in surface fine grinding and electroplating for unmatched excellence.
- Our advanced backlash-free gear adjustment mechanism ensures that the gear remains perfectly meshed during changes, preserving transmission precision. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is guided by an easy-to-read scale display. With the integration of a 1:200 double-stage worm gear box for positioning adjustments, the system offers a versatile adjustable range of 0-12mm, ensuring the ultimate in precision and accuracy.
Metal anilox roller
- Our anilox roller cots feature an ingenious cantilever structure, streamlining both installation and maintenance. Optionally, a scraper system can be incorporated. Crafted by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are made from superior quality steel and enhanced with state-of-the-art processing technology, offering remarkable durability, wear resistance, and corrosion resistance, paired with exceptional ink control. Available in mesh numbers of 200, 220, 250, and 280 lines/inch, they cater to the precise needs of your printed products.
- Our pneumatic pressing actions, a marvel of engineering, adjust the contact between the anilox roller and the printing plate roller, lifting the plate automatically upon machine halt. Simultaneously, the electric ink uniforming system comes to life, preventing ink from drying. Each printing unit's inking delay time can be independently configured, with the anilox roller's one-way overrunning clutch swiftly and conveniently disengaging from the driving force, making ink mixing or washing a breeze.
- For those seeking enhanced performance, consider the optional ceramic net roller (additional price applies). The steel pipe surface is elegantly enveloped in ceramic, refined through grinding and laser engraving to guarantee uniformly inked dots, ranging from 200-400 lines/inch.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber rollers are made from top-tier seamless steel pipes and undergo dynamic and static balance treatments. Encased in premium Ding Qing rubber, they offer extraordinary wear and corrosion resistance. Precision CNC grinders meticulously shape them to achieve perfect height and accuracy, ensuring a flawless fit and performance.
- Employing a 1:200 double-stage worm gear clearance fine adjustment, our roller ensures uniform ink application with gravity-induced self-locking post-adjustment. The rubber roller separates from the anilox roller after cleaning, preventing deformation and maintaining its elasticity for optimal performance.
Scraper system
- Revolutionize your ink management with our groundbreaking chamber fluid dynamics and ink sealing design. The closed double scraper system excels in ink delivery while minimizing waste, thanks to its automatic compensation feature that keeps the anilox roller and scraper in perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating of the inner chamber simplifies both ink transfer and cleaning processes. Seamlessly integrate our system, upgrading from any outdated cots or single scraper system. Fully enclosed, it thrives in volatile solvent units, enhancing environmental conditions and curbing solvent usage.
- Experience precision like never before with our system's accurate scraping angle and mechanical precision. Scraper positioning remains consistent post-replacement, ensuring superior scraping results. The sealing system, equipped with an adjustable compensation feature, allows seamless operation without shutdowns, maintaining a fully sealed ink delivery system. The innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.
Ink supply system
- Our cutting-edge ink supply system is a marvel of engineering, featuring a one-way diaphragm type pneumatic pump that expertly recovers accumulated water. This enhances filtration and circulation efficiency, ensuring smooth and continuous operation. For systems equipped with optional scraper ink control, a double-acting diaphragm pump is included to further boost efficiency. The system comes with an automatic sensing and detection capability that vigilantly monitors ink levels, issuing timely alerts for any anomalies. This is complemented by a robust warning system and alarm bell, ensuring optimal safety and seamless functionality.
- The transparent design of our advanced ink supply pipe, coupled with a high-mounted ink storage cup, offers operators a crystal-clear view of ink levels during production. This intuitive design, together with a circulating cleaning pipeline and ink roller, streamlines operations. It guarantees quick, effective cleaning and a stable ink supply, ensuring uninterrupted productivity and minimizing downtime.
Phase adjustment mechanism
1. Revel in unparalleled control with our sophisticated printing plate roller phase adjustment, exceptionally managed by a state-of-the-art frequency converter. Experience 360-degree phase adjustments that can be seamlessly applied whether the machine is in full operation or paused, offering you ultimate flexibility and precision.
2. Our advanced system, featuring a frequency converter that expertly manages motor speed and integrates with a precision encoder, in tandem with a sophisticated PLC programming system, maintains phase adjustment precision within an impressive 0.2mm, ensuring outstanding accuracy and reliability.
Pneumatic interlocking brake positioning device
- Our cutting-edge cylinder brake mechanism is meticulously crafted to stabilize machine operations. Whether separating the machine or adjusting the phase, it ensures that rotation is precisely restricted, maintaining the original gear position with unmatched precision.
- Experience seamless operation with each printing unit equipped with both positive and negative inching controls of the main machine. This intuitive system simplifies complex processes like plate erasing, hanging, and color registration, making them more efficient and significantly less labor-intensive, enhancing overall productivity.
Slotting unit
Touch screen operation control
Our slotting department brings the future of electrical operations to your fingertips. The intuitive touch screen interface allows seamless control over the PLC programming automation system. Simply input product dimensions ('length * width * height') from the order, and watch as the computer system automatically positions the order with unparalleled accuracy. Manual fine-tuning is also available to meet customer specifications, delivering precision and customization like never before.
Immerse yourself in a world of efficiency with our advanced color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, powered by a high-performance frequency converter, controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and accurate cutter head displacement. The sophisticated encoder, in conjunction with the PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances seamlessly. This drastically reduces adjustment time and significantly boosts work efficiency.
Discover the unparalleled precision and ease of our pre-pressing, line pressing, and slotting prowess. Our six-axis, fully computer-controlled slotting part offers unmatched accuracy, elevating your production capabilities to new heights.
- Our single-shaft, double-knife slotted structure is designed with an internal tooth mechanism to adjust box height while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation throughout.
- Crafted to perfection, our standard grooving knife boasts a robust 7mm thickness, made from resilient alloy steel. Post heat treatment, it achieves exceptional hardness and durability. The double-blade trimming knife is precision-engineered with a razor-sharp edge for flawless performance. The high-quality 45# seamless steel tube forms the shaft, meticulously enhanced by grinding and electroplating for smooth, flawless movement. Featuring a versatile large displacement mechanism for the middle cutter, as well as adaptable trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, reinforcing your operation's efficiency and reliability.
- By incorporating advanced linear guide rail technology, this machine offers unparalleled stability and precise slotting phase accuracy. It features a state-of-the-art ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is seamlessly controlled by modern button and touch screen interfaces, ensuring top-tier precision and control in all operations.
Pre-pressing wheel and line pressing wheel
- Crafted with the utmost precision, our machine's upper and lower shafts are meticulously engineered using premium-grade steel. Each component undergoes a rigorous process of quenching, tempering, and electroplating to ensure dynamic and static balance. Equipped with four innovative line pressing wheels, this machine masterfully avoids cardboard crushing, delivering impeccably smooth and tidy line pressing. The slotting section is further fortified with prepressing wheels, significantly enhancing line integrity, minimizing cracking, and ensuring that the box maintains its form after dual prepressing and pressing.
- Refine with precision using our manual gap dial for the wire pressing wheel, offering a versatile adjustable range of 2-12mm. Our backlash-free adjusting mechanism ensures that gear adjustments seamlessly maintain gear meshing, thereby upholding flawless transmission accuracy.
Slotted phase adjusting mechanism
- Harness the power of our state-of-the-art planetary gear system, where the slotting phase is expertly controlled via PLC and electric digital input, allowing for meticulous 360-degree adjustments. Experience the convenience of seamless alterations whether the machinery is active or in a paused state.
Die-cutting unit
- The knife plate roller is a marvel of engineering, boasting an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, all fabricated from exquisite cast steel. Surface grinding and balance correction coalesce to deliver unparalleled operational stability, while shaft electroplating guarantees consistent hole separation.
- Our die template is designed with unmatched precision, featuring bolt holes at 10M, an axial spacing of 100mm, and 18 equally distributed radial parts. The die cutter stands at a height of 25.4mm, with wooden template thicknesses tailored for both three-layer (16mm) and five-layer (13mm) cardboard, ensuring adaptability and performance.
Rubber roller (upper roller)
1. Our rubber pad roller is ingeniously designed with a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. The quick-change design assures remarkable wear resistance and durability. Constructed from high-grade cast steel, it is subjected to quenching, tempering, and meticulous surface grinding for supreme operational stability.
2. Our electrically adjustable mechanism precisely calibrates the gap between the knife die roller and the rubber pad roller. Utilizing a robust air-lock fixed adjusting mechanism and a 50mm mechanical transverse device, this setup compensates for speed differences, ensuring even wear across knife positions and effectively prolonging the life of the Youli rubber pad.
Grinding repair mechanism
1. Embrace efficiency with our electric grinding mechanism for the rubber pad, delivering rapid and effective repairs that significantly extend its service life.
Phase adjusting device
1. Experience seamless customization with our die-cutting phase's electric digital 360-degree adjustment, allowing effortless modifications during both active operation and equipment stoppage.
Drive gear
- Achieve pristine high-precision helical gear transmission, courtesy of gears forged from 20GrMnTi high-quality alloy steel. These gears undergo quenching, high-frequency quenching, and meticulous gear grinding, resulting in flawless operation, minimal noise, and enduring hardness rated at HRC58-62. These attributes collectively ensure that the printing register accuracy remains impeccable with negligible wear over time.
2. Delight in uninterrupted performance with our advanced shaft and gear assembly, ingeniously crafted with a tensioning connecting sleeve for a keyless connection. This groundbreaking innovation ensures zero gaps in high-torque applications, facilitating effortless installation and maintenance. Experience the dazzling longevity of transmission accuracy, guaranteeing flawless printing registration at every instance.
3. Our state-of-the-art gear lubrication system is powered by an automatic spray lubrication system, driven by a precision gear oil pump. This sophisticated system consistently ensures unwavering transmission accuracy, safeguarding your machinery's durability and peak operational excellence.
Motor part
- Unveil the unrivaled prowess of our main motor, precisely governed by the esteemed 'Dongli' frequency converter. Revel in a serenely smooth operation characterized by minimal vibration and noise. Coupled with the 'Taiwan Province Delta' frequency converter, this ensures extraordinary low-speed rated torque output, boasting ultra-quiet, stable performance throughout its operation.
- Experience the unparalleled efficiency of our machinery, which masterfully integrates Zhongxin fans to execute both adsorption and dust removal tasks seamlessly. Powered by the dependable phase motor from Zhejiang DH, complemented by the renowned ink homogenizing motor from Taiwan Province Taibang, this combination ensures superior performance with minimal noise and unwavering stability.
Bearing Part
1. With the incorporation of superior 'NSK' main bearings, our machine guarantees exceptional precision and long-term durability. Enhancing this, we utilize additional bearings from highly regarded domestic producers such as Wahalo, maintaining a product precision of P6 P5 P4 levels and meeting or surpassing Z1 group vibration standards.
Electrical Components
1. Each component is fortified with its own dedicated electronic control unit, championing safety and reliability. Our system is powered by top-tier components from Zhejiang Zhengtai, including relays, indicator lights, buttons, and contactors. The incorporation of Yadeke pneumatic components, featuring solenoid valves and cylinders, delivers a combination of flexibility, robustness, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, we proudly hold the prestigious rights to import and export. Our flagship products epitomize innovation and efficiency, featuring the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. We excel in the development of our cutting-edge intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, along with the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our exceptional portfolio also includes the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are celebrated for their safety, stability, and exceptional performance, having earned over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure outstanding efficiency and reliability, offering bespoke services and expert remote video guidance. We deliver overseas technical support through our elite team of skilled engineers, readily available round-the-clock to assist you.
With a global vision, our outstanding products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unparalleled quality worldwide. While we may not provide the lowest price, we guarantee unmatched quality. We prefer to have a candid discussion about price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us and discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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