Immerse yourself in a world of unparalleled innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Crafted with meticulous precision and unmatched efficiency, this advanced technological marvel is designed to transform your production capabilities like never before. Harness the power of this state-of-the-art machine to achieve seamless operations and unparalleled output quality. Step into the future of carton printing and die-cutting technology, where extraordinary performance converges with exceptional speed and unfaltering reliability, setting new benchmarks in the industry.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile powerhouse seamlessly performs a multitude of processes; from vibrant multi-color printing to precise line pressing, efficient slotting, meticulous trimming, and intricate corner cutting. It doesn't stop there-die cutting and robust punching are all executed with sleek precision in one streamlined operation. Harnessing cutting-edge technology, our machine utilizes an advanced adsorption system for flawless paper feeding. The state-of-the-art main machine integrates a frequency converter and fan, ensuring start and stop functions are impeccably synchronized. A high-power dust removal fan effortlessly prepares the cardboard surface, setting the stage for immaculate precision printing. The intuitive user interface, boasting a dual touch screen setup-one main and one side-controlled by a sophisticated PLC programming system, ensures seamless interaction between operator and machine. This interaction optimizes control over every operation phase, from feeding to output. Safety and efficiency are paramount. The main machine's front is equipped with paper output monitoring equipment, delivering real-time insights into the paper output department's status during both start and stop phases, enhancing operator safety and machine efficiency. Every component of this state-of-the-art equipment features electric opening and closing systems, pneumatic locking and plate lifting mechanisms, an automated ink mixing system, and an ink shortage alarm, ensuring smooth operations and stunning print quality. With impeccable color registration, the machine's transmission shafts receive dynamic and static balance treatment. The gears are precision-engineered, undergoing advanced processing like carburization and grinding, achieving a remarkable hardness rating of HRC52-58 and grade 6 precision. These technologically advanced gears are complemented by a spray circulating lubrication system, complete with a convenient oil display window for ongoing monitoring. The keyless connection ring, robust and enduring, secures the gear to the shaft, ensuring unwavering reliability. In essence, this machine embodies an extraordinary level of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It stands as the ultimate solution for those daring to push the boundaries of possibility in carton printing and die cutting.
Product Parameters
Feeding unit:
- Embark on a journey of innovation with our paper feeding unit, which proudly showcases cutting-edge technology from Taiwan Province. This masterpiece is crafted for precision and built for endurance, featuring a wheel shaft made of premium bearing steel. Expect nothing less than exceptional reliability and a performance that consistently surpasses expectations.
- Immerse yourself in the seamless fusion of technology and user experience with our advanced control panel. A 7-inch vibrant color touch screen transforms the man-machine interface into an intuitive command center. Effortlessly navigate through paper feeding, printing, slotting, and die cutting sections, and manage everything in real-time. From monitoring machine speed and phases to adjusting settings like fan speeds, it's all at your fingertips-delivering an unmatched level of precision and ease. The dual operating systems provide both manual and automated controls, ensuring that every operation is executed with impeccable accuracy.
- Our innovative suction fan takes the complexity out of paper feeding, adapting smoothly to various cardboard sizes with a frequency converter-controlled motor. This intelligent design not only saves energy for cost efficiency but elevates printing quality through a powerful dust removal fan. Multiple dust brushes meticulously cleanse the cardboard surface, ensuring pristine conditions for high-quality prints.
- Revel in the precision and performance of our leading-edge paper feeding, designed to cater to every corrugated shape with stable and remarkable precision. Experience accuracy at high speeds with vacuum negative pressure suction flat feeding. For those seeking enhanced benefits, choose our 'Soft Pressing' high matching type, which minimizes friction and cardboard damage while preserving corrugated strength. This advanced system handles even E-groove and lower grade cardboards with ease, saving time and reducing congestion significantly in your operations.
- By utilizing the leading edge of the cardboard as a positioning benchmark, discrepancies in cardboard length are notably diminished. As each piece advances to the pulley, it maintains synchronized speed seamlessly, eliminating any risk of speed variance affecting precision.
- Effortless adjustments are at your command with our electric left-right stop gauges, offering synchronized or independent movements. The cardboard dragging frame adjusts electrically to accommodate width variances, while our manually lifted front baffle combines reliability with user-friendly design. Experience adaptability like never before.
- Safety and precision are paramount in our unit's design, featuring innovative electric control for opening and closing, complemented by an alarm system. This setup prevents mishaps with features like a friction clutch transmission shaft and pneumatic interlocking device. Overload protection ensures rapid recovery, allowing normal production to resume quickly after minor adjustments, thus minimizing waste and maximizing efficiency.
- Crafted with superior seamless steel, the lower roller in our paper feeding system is finely ground and electroplated for optimal friction, ensuring flawless cardboard transit. Dual-layer rubber feed rollers offer elasticity and wear resistance, with a quick-release design for swift operations. Precision adjustments are made easy with our two-stage worm gear mechanism and detailed dial, providing seamless manual control at your fingertips.
Printing unit:
Printing plate roller
Our printing plate roller is a marvel of engineering, boasting a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Crafted from premium steel with a surface finely ground, hard chromium plated, and dynamically balanced, it promises seamless high-speed printing. Ingeniously designed, the shaft features engraved reference lines on both planes, simplifying plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, changing plates is swift and effortless. The axial distance adjustment offers a breezy 6mm modification, electrically adjustable, providing a robust 12mm range for precise corrections. Whether in motion or at rest, the printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with graceful finesse, and the 360° Our state-of-the-art computerized control system masterfully coordinates motor operations, offering seamless adjustments whether the machine is in full swing or momentarily paused. Elevating operational ease and precision, the touch screen displays and auto-adjusts input sizes with unparalleled sophistication. The automatic zeroing feature for the printing plate roller, complete with a dedicated plate hanging position, springs into action with a simple click, guiding the equipment to its perfect plate hanging position-dramatically enhancing labor efficiency. Additionally, a pedal switch offers effortless forward and backward rotation of the printing plate cylinder, making plate changes and routine maintenance an absolute breeze.
Impression Roller
- Crafted with excellence, the impression roller is engineered from seamless high-quality steel pipe and undergoes meticulous fine processing. Impeccable dynamic and static balance corrections affirm its unwavering performance. It boasts quenching, tempering, hot charging, along with dynamic and static balancing, further enhanced by surface fine grinding and electroplating, collectively contributing to its extraordinary operational prowess.
- The innovative backlash-free gear adjustment mechanism ensures an impeccable meshing during adjustments, securing transmission precision. Manual micro-adjustments are made effortlessly with a scale display, allowing precise control over the gap between the printing plate roller and the impression roller. The 1:200 double-stage worm gear box facilitates precision positioning adjustments within a 0-12mm range, ensuring ultimate accuracy and precision.
Metal Anilox Roller
- Revolutionizing installation and maintenance, the anilox roller cots feature an ingenious cantilever structure with an option to add a scraper system later. Proudly manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, the roller is forged from high-grade steel with state-of-the-art processing methods, guaranteeing exceptional durability, wear, and corrosion resistance, coupled with superior ink control. Select from mesh numbers of 200, 220, 250, and 280 lines/inch to meet the unique specifications of your printed products.
- With a brilliant pneumatic pressing system, our setup adjusts the contact between the anilox roller and the printing plate roller, automatically lifting the plate upon machine stoppage. Concurrently, the electric ink uniforming system engages, preventing ink from drying out. Each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, facilitating swift and easy ink mixing or washing.
- For those seeking enhanced performance, consider the optional ceramic net roller (additional cost applies). The surface of the steel pipe is gracefully clad with ceramic, refined through grinding and laser engraving to present uniformly inked dots ranging from 200-400 lines/inch.
Rubber Roller
- Meticulously engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are constructed from premium seamless steel pipes, undergoing dynamic and static balance treatments. Encased in high-quality Ding Qing rubber, they offer exceptional wear and corrosion resistance. Precision CNC grinders meticulously shape them to achieve perfect height and accuracy.
- The roller boasts a 1:200 double-stage worm gear clearance fine adjustment, ensuring consistent ink application. Post-adjustment, gravity-induced self-locking takes effect, and the rubber roller detaches from the anilox roller after cleaning, preventing deformation and preserving elasticity.
Scraper System
- Welcome a new era in ink management with our groundbreaking chamber fluid dynamics and ink sealing design. Our enclosed double scraper system delivers exceptional ink distribution while curbing waste, thanks to its automatic compensation feature that ensures perfect alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Seamlessly integrate our system to modernize outdated cots or single scraper systems. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions while reducing solvent consumption.
- Attain an unprecedented level of precision with our system's accurate scraping angle and mechanical precision, maintaining consistent scraper positioning even post-replacement for superior scraping results. Our system features an adjustable compensation feature in the sealing system, allowing continuous operation without shutdown, ensuring a fully sealed ink delivery system. The innovative sealing block design directly adheres to the engraved surface of the anilox roller, negating the need for smooth bands at its ends. Experience effortless assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system is engineered with a sophisticated one-way diaphragm pneumatic pump, meticulously crafted to efficiently reclaim accumulated water, thereby significantly enhancing filtration and circulation efficiency. For systems equipped with the optional scraper ink control, an innovative double-acting diaphragm pump is integrated. This high-tech system boasts an automatic sensing and detection feature that vigilantly monitors ink levels, issuing timely alerts for any anomalies. A robust warning system coupled with an alarm bell ensures optimal safety and seamless functionality.
- Designed with transparency in mind, our ink supply pipe paired with a high-mounted ink storage cup allows for an unobstructed view of ink levels during production processes. Our streamlined circulating cleaning pipeline and ink roller are designed for simplicity, ensuring swift, effective cleaning, and a stable ink supply, all contributing to uninterrupted productivity.
Phase adjustment mechanism
1. Our innovative printing plate roller phase adjustment offers unrivaled control, expertly managed by a frequency converter. This allows for 360-degree phase adjustments that are effortlessly applied whether the machine is in operation or in a paused state.
2. Our cutting-edge frequency converter harmonizes motor speed with encoder integration, complemented by an advanced PLC programming system, ensuring phase adjustment precision is maintained to an extraordinary level, within 0.2mm for exceptional accuracy.
Pneumatic interlocking brake positioning device
- The sophisticated cylinder brake mechanism is engineered to stabilize operations of the machine meticulously. Whether separating the machine or adjusting the phase, it restricts rotation and maintains the original gear position with remarkable precision.
- Experience the simplicity of operation with each printing unit, featuring both positive and negative inching controls of the main machine. This system is designed to streamline processes such as plate erasing, hanging, and color registration, enhancing efficiency while reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department brings electrical operations to your fingertips with an intuitive touch screen interface governing the PLC programming automation system. Simply input product dimensions such as 'length * width * height' according to the order, and let the computer system automatically position the order with utmost ease. Manual fine-tuning of the slotting position is also possible to meet precise customer specifications and customization needs.
Immerse in unparalleled efficiency with our color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, powered by an advanced frequency converter, deftly controls the motor transmission box from Taiwan Province Delta, ensuring rapid, stable, and precise cutter head displacement. The encoder, in synergy with the PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances, significantly reducing adjustment time and elevating work efficiency.
Experience our unrivaled pre-pressing, line pressing, and slotting capabilities through a six-axis, fully computer-controlled slotting unit, delivering unmatched precision and effortless operation.
- Our single-shaft, double-knife slotted structure, featuring an innovative internal tooth design, allows for seamless box height adjustments while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and provides convenient positive and negative inching across the entire machine for flexible, user-friendly operation.
- Meticulously crafted to perfection, the standard grooving knife features a 7mm thickness, forged from robust alloy steel. Post heat treatment, it exhibits exceptional hardness and resilience. The double-blade trimming knife is engineered for precision with its razor-sharp edge. A high-quality 45# seamless steel tube forms the shaft, enhanced by grinding and electroplating for smooth movement. With a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine demonstrates remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming.
- Integrating advanced linear guide rail technology, this machine ensures stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by state-of-the-art button and touch screen interfaces, it delivers unparalleled precision.
Pre-pressing wheel and line pressing wheel
- Expertly engineered to perfection, the upper and lower shafts boast high-quality steel construction, meticulously quenched, tempered, and electroplated to achieve impeccable dynamic and static balance. Equipped with four innovative line pressing wheels, this machine skillfully prevents cardboard crushing, delivering smooth and precise line pressing. The slotting section is fortified with advanced prepressing wheels, enhancing line shape, minimizing cracking, and maintaining box integrity even after dual prepressing and pressing, ensuring reliability and precision.
- Meticulously fine-tune the gap dial of the wire pressing wheel, offering an adjustable range from 2mm to 12mm. Featuring a revolutionary backlash-free adjusting mechanism, gear adjustments seamlessly maintain gear meshing, ensuring impeccable transmission accuracy and unmatched performance.
Slotted phase adjusting mechanism.
- Harnessing the power of a sophisticated planetary gear mechanism, the slotting phase integrates PLC and electric digital input for precise 360-degree adjustment. This allows for seamless modifications, whether the equipment is in motion or stationary, ensuring optimal performance and precision at all times.
Die-cutting unit.
- Our knife plate roller, with an optimal outer diameter of less than ¢486mm and a knife template diameter under ¢536mm, is crafted from premium cast steel. Enhanced through surface grinding and balance correction, it promises operational stability. Shaft electroplating ensures uniformity in hole separation, delivering precision and consistency in cutting operations.
- Precision-engineered, the die template bolt holes measure 10M, with an axial spacing of 100mm and 18 evenly distributed radial divisions. The die cutter height is precisely 25.4mm, with wooden template thicknesses tailored to 16mm for three-layer and 13mm for five-layer cardboard, ensuring adaptability and accuracy for various applications.
Rubber roller (upper roller).
1. The robust rubber pad roller, with a diameter not exceeding ¢536mm and a rubber pad diameter of 554mm, features a quick-change design for exceptional wear resistance and durability. Constructed from superior cast steel, it undergoes quenching, tempering, and surface fine grinding to guarantee optimal running stability and longevity.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device offers speed difference compensation, ensuring even wear across varied knife positions and effectively extending the lifespan of the Youli rubber pad.
Grinding repair mechanism.
1. Enjoy swift and efficient corrections through our electric grinding of the rubber pad, significantly enhancing its service life and operational efficiency.
Phase adjusting device.
1. Experience the innovative electric digital 360-degree adjustment of the die-cutting phase, providing seamless modifications whether the equipment is operating or halted, ensuring maximum adaptability and precision.
Drive gear.
- Achieve flawless high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency treatment, and meticulous gear grinding, they offer smooth operation, reduced noise, and lasting hardness of HRC58-62. These features ensure consistent printing registration accuracy with minimal wear over time.
2. Experience unparalleled performance with our cutting-edge shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking solution eliminates gaps during high-torque operations, enabling effortless installation and maintenance, while ensuring long-term transmission accuracy and flawless printing registration.
3. Our state-of-the-art gear lubrication system utilizes an advanced automatic spray lubrication system, driven by a precision gear oil pump. This ensures consistent transmission accuracy, safeguarding the longevity and peak performance of your machinery.
Motor part.
- Unleash the exceptional performance of our main motor, precisely managed by the illustrious 'Dongli' frequency converter. Revel in smooth operations with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter offers superior low-speed rated torque output, guaranteeing ultra-quiet, stable operation for assured reliability and efficiency.
- Our state-of-the-art machinery is engineered to perfection, utilizing the sophisticated Zhongxin fans to perform dual duties of adsorption and dust removal with unparalleled efficiency. The trusted Zhejiang DH motors drive the phase operations, while the highly-regarded Taiwan Province Taibang motors manage ink homogenization. This expert combination delivers a superb balance of low noise levels and consistent, stable power performance, ensuring your production environment remains both serene and robust.
Bearing part
1. Our machine is equipped with the premium 'NSK' main bearings, setting the industry standard for precision and durability. In addition, we collaborate with renowned domestic suppliers such as Wahalo to source supplementary bearings, ensuring high product accuracy. These components meet P6 P5 P4 precision levels and conform to Z1 group or higher vibration standards, guaranteeing exceptional operational excellence.
Electrical components
1. Each machinery unit is meticulously designed with its own independent electronic control unit, ensuring supreme safety and unmatched reliability. We utilize elite components from Zhejiang Zhengtai to power our relays, indicator lights, buttons, and contactors. Furthermore, the integration of Yadeke's superior pneumatic components, including solenoid valves and cylinders, provides flexible, powerful, and enduring performance, affirming our commitment to delivering only the best.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds prestigious import and export rights. We are at the forefront with our flagship products: the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, the robust cardboard production line, and our highly efficient carton production line. Our innovative intelligent digital printing machines and fully automatic highdefinition highspeed printing slotting die cutting machines exemplify cutting-edge technology, complemented by our intelligent automatic highspeed folder gluer machines, stitcher machines, and the versatile gluer and stitcher machine. Our impressive portfolio also includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and efficient partition assembler machines. Our products are renowned for their safety, stability, and outstanding performance, earning over ten national patents. They comply with stringent ISO9001 quality management standards and CE EU certifications. Our unmatched presales and after-sales services are designed to ensure efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through a dedicated team of skilled engineers, available around-the-clock to assist you whenever needed.
With a global vision, our products are proudly exported to esteemed nations like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, among many others, spreading unparalleled quality worldwide. Though we might not offer the lowest price, our promise of unmatched quality is steadfast. We choose to discuss pricing today rather than apologize for quality tomorrow, maintaining a formidable edge in the competitive landscape of our industry.
We prioritize global trade with integrity at the forefront. Partner with Dongguang Zhanzhuo Machinery Trade Co., Ltd., and experience the most trustworthy ally worldwide. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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