Step into the realm of advanced innovation with our Full Automatic High Speed Premium Carton Die Cutter with Customization Options. This groundbreaking machine, meticulously engineered for unmatched precision and peak efficiency, transforms your production capabilities like never before. Experience a seamless fusion of cutting-edge technology and operating excellence, ensuring superior output quality at every turn. Embrace the future of carton printing and die-cutting, where high performance aligns perfectly with outstanding speed and unwavering reliability. Discover how this state-of-the-art machine empowers your business, setting new standards in both sophistication and performance.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The cutting-edge technology incorporated in this machine employs an advanced adsorption technique for precise paper feeding. The main engine is equipped with a sophisticated frequency converter and fan system that meticulously manages the start and stop functions, achieving flawless synchronization for unparalleled operational precision. A high-power dust removal fan is integrated into the system to effortlessly cleanse the cardboard surface, ensuring it is impeccably prepared for high-quality printing. The intuitive user interface is powered by an advanced PLC programming system, featuring both a main and a side touch screen. This facilitates a seamless human-machine interaction that enhances control over every facet of the operation-from input to output. Safety and real-time monitoring are prioritized with the inclusion of paper output monitoring equipment at the front of the main machine, offering continuous insights into the paper output department's status during both start and stop phases. This critical feature significantly bolsters operator safety and machine efficiency. Every component of this state-of-the-art machine is equipped with an electric opening and closing system, pneumatic locking and plate lifting mechanisms, an automatic ink mixing system, and an ink shortage alarm system. This comprehensive arrangement guarantees smooth, uninterrupted operation, resulting in stunning print quality and flawless color registration. The transmission shafts and gears of the machine undergo meticulous engineering processes, such as dynamic and static balance treatment, carburization, and grinding, delivering a remarkable hardness rating of HRC52-58 and grade 6 precision. These gears are further enhanced by a high-tech spray circulating lubrication system, complete with a practical circulating oil display window for effortless monitoring. A robust, keyless connection ring secures the link between gear and shaft, ensuring steadfast reliability and performance. This machine embodies a high degree of automation, user-friendliness, and easy maintenance, consistently delivering precise color registration and exquisite printing patterns. It is the ultimate solution for those seeking to push the boundaries of excellence in carton printing and die cutting.
Product Parameters
Feeding unit:
- Dive into the world of precision engineering with our state-of-the-art paper feeding unit. Perfectly integrating advanced Taiwan Province leading edge technology, this masterpiece is built for excellence. The paper feeding wheel shaft, expertly crafted from high-caliber bearing steel, exemplifies reliability and unmatched performance, ensuring a seamless workflow in every operation.
- Elevate your operational efficiency with our user-friendly control panel, featuring a vibrant 7-inch color touch screen that acts as an intuitive man-machine interface. Effortlessly navigate and manage real-time operations in paper feeding, printing, slotting, and die cutting, all at your fingertips. Monitor vital parameters like phases, machine speed, and counts, or make precise adjustments to system settings such as fan speeds and alignment. Whether preferring manual finesse or automated precision, our dual operating systems cater to your needs with impeccable accuracy.
- Experience smoother paper feeding with our advanced suction fan, which intelligently adapts to various cardboard sizes via a frequency converter-controlled motor. This not only ensures cost-effective power consumption but also elevates printing quality. The robust motor of the dust removal fan, combined with multiple meticulous dust brushes, ensures that every cardboard surface remains pristine and free from impurities.
- Unleash the potential of our leading edge paper feeding, designed to accommodate all corrugated shapes with remarkable precision and steady performance. Benefit from high-speed accuracy with our vacuum negative pressure suction flat feeding. Opt for the 'Soft Pressing' high matching type to experience reduced friction, minimized cardboard wear, and the preservation of corrugated integrity. This enhances the transport of E-groove and lower quality cardboards, optimizing time and reducing operational congestion.
- Utilizing the leading edge of the cardboard as a positioning benchmark, our system minimizes discrepancies in cardboard length. As the cardboard seamlessly transitions to the pulley, it maintains synchronized speed to prevent any variance that could compromise precision.
- Achieve effortless adjustment with our electric left-right stop gauges, whether synchronized or independent. The cardboard dragging frame adjusts electrically for width adaptability, while the manually lifted front baffle offers a blend of reliability and ease of use.
- Innovation meets safety with our electric control machine that governs the unit's opening and closing, complemented by a proactive alarm system. Features such as a friction clutch transmission shaft and pneumatic interlocking device enhance security and precision. Overload protection guards essential components, allowing quick resumption of normal production and preventing wastage from misaligned printing.
- Crafted with the finest seamless steel, our lower roller in the paper feeding system ensures impeccable friction and smooth cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers with a quick-release design, promise swift and unhindered operations. Our precision-engineered two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, guarantees seamless manual control.
Printing unit:
Printing plate roller
Designed with meticulous precision, our printing plate roller is a paragon of engineering excellence. Sporting a diameter of less than ¢524mm, and inclusive of the plate diameter under ¢536mm, it is crafted from superior-grade steel. Its surface undergoes fine grinding, hard chromium plating, and dynamic balance correction, ensuring seamless high-speed printing. The engraved reference lines on the shaft's horizontal and circumferential planes make plate hanging and alignment a breeze. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, changing plates is swift and effortless. Offering an electrically modifiable axial distance adjustment between the printing plate roller and the left and right pulling displacement, with a generous 12mm adjustment range, corrections can be made whether the machine is in motion or at rest. The planetary gear for the printing plate roller phase majestically orchestrates the360°degree circumference adjustment with unparalleled finesse, ensuring that the 360° Unlock the apex of precision and efficiency with our degree computerized control system, ingeniously designed to seamlessly orchestrate motor operations, whether in dynamic motion or at rest. Our sophisticated touch screen, a paragon of technological elegance, not only displays inputs with stunning clarity but also auto-adjusts sizes with unmatched precision, elevating operational fluidity. Experience the future of efficiency with our automatic zeroing mechanism for the printing plate roller, equipped with a dedicated plate hanging position. With a simple click, propel the equipment to optimal positioning for plate hanging, significantly amplifying labor productivity. The inclusion of an intuitive pedal switch facilitates effortless forward and backward rotation of the printing plate cylinder, transforming plate changes and maintenance into a streamlined process.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller embodies excellence through exquisite fine processing. Its dynamic and static balance calibrations ensure unwavering operation. Through quenching, tempering, hot charging, and meticulous balance corrections, coupled with surface fine grinding and electroplating, it achieves unparalleled performance, redefining industry standards.
- Introducing a state-of-the-art backlash-free gear adjustment mechanism that guarantees unfaltering meshing during adjustments, ensuring transmission precision like never before. A manual micro-adjustment capability, accentuated by a precise scale display, facilitates precise gap adjustments between the printing plate roller and the impression roller. Our 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, delivering precision and accuracy that sets a new standard.
Metal anilox roller
- Our anilox roller cots embrace an avant-garde cantilever structure, revolutionizing installation and maintenance with the option to incorporate a scraper system. Produced by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, the roller is crafted from premium steel, processed with cutting-edge technology to ensure long-lasting durability, wear resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch, to meet the specific demands of your printed products with unmatched precision.
- Innovative pneumatic pressing actions meticulously adjust contact between the anilox roller and printing plate roller, automatically lifting the plate when the machine halts. The electric ink uniforming system ingeniously activates, safeguarding against ink drying. With the ability to independently configure each printing unit's inking delay time, the anilox roller's one-way overrunning clutch conveniently disengages from the driving force, allowing for swift and effective ink mixing or washing.
- Elevate performance with our optional ceramic net roller (additional price applies). The steel pipe surface is elegantly adorned with ceramic, refined through grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch, offering enhanced precision and detail.
Rubber roller
- Proudly engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing rigorous dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, providing exceptional wear and corrosion resistance. Our precision CNC grinders sculpt them to perfection, ensuring impeccable height and accuracy of the cots.
- Our roller, utilizing a sophisticated 1:200 double-stage worm gear clearance fine adjustment, ensures uniform ink application with precision. After adjustments, the system's inherent gravity-induced self-locking mechanism activates, allowing the rubber roller to separate seamlessly from the anilox roller post-cleaning, preserving both elasticity and form.
Scraper system
- Embrace an ink management revolution with our advanced chamber fluid dynamics and cutting-edge ink sealing design. Our closed double scraper system excels in delivering exceptional ink distribution while minimizing waste, thanks to its automatic compensation feature that ensures perfect alignment between the anilox roller and scraper for optimal performance. With an anti-corrosion and anti-sticking coating within the inner chamber, the system streamlines ink transfer and cleaning processes. Designed for seamless integration, it allows effortless upgrades from traditional cots or single scraper systems. Fully enclosed, it's particularly advantageous for volatile solvent units, improving environmental conditions and reducing solvent usage.
- Experience unparalleled precision with our accurate scraping angle and mechanical excellence. Consistent scraper positioning post-replacement guarantees superior scraping results. Equipped with an adjustable compensation feature, our sealing system allows uninterrupted operation without shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design directly affixes to the engravings of the anilox roller, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, all without the necessity of auxiliary tools.
Ink supply system
- Our state-of-the-art ink supply system is equipped with a one-way diaphragm type pneumatic pump, specifically engineered to recover accumulated water, thereby amplifying filtration and circulation efficiency. For systems outfitted with optional scraper ink control, a robust double-acting diaphragm pump is incorporated. This sophisticated system includes an automatic sensing and detection mechanism to meticulously monitor ink levels, alerting users to any discrepancies with an intuitive warning system and alarm bell, ensuring optimal safety and seamless functionality.
- The transparent design of our ink supply pipe, coupled with a high-mounted ink storage cup, provides an unobstructed view of ink levels during production. Our innovative circulating cleaning pipeline and ink roller are designed to streamline operations, ensuring rapid, efficient cleaning and a stable ink supply for uninterrupted productivity.
Phase adjustment mechanism
1. Experience exceptional control with our printing plate roller phase adjustment, expertly managed by a frequency converter. Enjoy the flexibility of 360-degree phase adjustments, effortlessly applicable whether the machine is in motion or paused.
2. Our advanced system, featuring a frequency converter to control motor speeds and encoder integration, coupled with a sophisticated PLC programming system, maintains phase adjustment precision with an impressive accuracy of 0.2mm.
Pneumatic interlocking brake positioning device
- Our state-of-the-art cylinder brake mechanism is engineered to stabilize machine operations seamlessly. Whether separating the machine or adjusting the phase, it ensures rotation restriction and maintains the original gear position with unparalleled precision.
- Experience effortless operation with each printing unit featuring intuitive positive and negative inching controls of the main machine. This system simplifies plate erasing, hanging, and color registration, making processes more efficient and significantly reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting unit's electrical operations are conveniently accessible via a touch screen interface, controlling the PLC programming automation system. Simply input the product dimensions ('length * width * height') as per the order, and the computer system automatically positions the order with precision. Users also have the flexibility to manually fine-tune the slotting position to meet customer specifications, ensuring precision and customization.
Immerse yourself in operational efficiency with our color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, driven by a frequency converter, controls the motor transmission box from Taiwan Province Delta, guaranteeing swift, stable, and precise cutter head displacement. The encoder, paired with an advanced PLC control box, facilitates high-profile cutter adjustments, enabling synchronized distance alignment of all four cutters, significantly reducing adjustment time and enhancing work efficiency.
Explore our pre-pressing, line pressing, and slotting capabilities with a sophisticated six-axis, fully computer-controlled slotting component, offering unmatched precision and ease of use.
- Our single-shaft, double-knife slotted structure, featuring a unique internal tooth design for box height adjustments, effectively prevents lubricant contamination of cartons. The slotting unit includes an emergency stop device for enhanced safety and offers flexible positive and negative inching across the entire machine, ensuring user-friendly operation.
- Expertly crafted, the standard grooving knife boasts a robust 7mm thickness, made from durable alloy steel. Following heat treatment, it exhibits extraordinary hardness and resilience. The double-blade trimming knife delivers precision with its razor-sharp edge. A high-quality 45# seamless steel tube forms the shaft, enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth and cost-effective trimming.
- Incorporating cutting-edge linear guide rail technology, this machine offers unwavering stability and precise slotting phase accuracy. It includes a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. These are managed through state-of-the-art button and touch screen interfaces, ensuring unmatched precision.
Pre-pressing wheel and line pressing wheel
- Expertly crafted with precision, the upper and lower shafts are constructed from premium-grade high-quality steel. These components undergo rigorous processes, including quenching, tempering, and electroplating, to achieve both dynamic and static balance. The machine is equipped with four innovative groups of line pressing wheels, which effectively prevent the crushing of cardboard, thus ensuring smooth and tidy line pressing results. Enhancements in the slotting section, thanks to the inclusion of prepressing wheels, enhance the line shape, reduce the risk of cracking, and maintain impeccable box regularity following dual prepressing and pressing actions.
- For the wire pressing wheel, manually refine the gap dial with an adjustable range of 2-12mm. This is made possible by a backlash-free adjusting mechanism which ensures that gear adjustment remains smooth without interrupting gear meshing, thereby guaranteeing flawless transmission accuracy every time.
Slotted Phase Adjusting Mechanism
- Embrace precision with a sophisticated planetary gear mechanism for slotting phase adjustments. Utilizing PLC and electric digital input, it allows for exact 360-degree phase adjustments. These adjustments can be seamlessly executed whether the equipment is in motion or at rest, ensuring operational flexibility and accuracy.
Die-Cutting Unit
- The knife plate roller shines with an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm. Constructed from superior cast steel, it boasts enhanced operational stability through meticulous surface grinding and balance correction. The shaft is electroplated to ensure uniformity in hole separation, exemplifying excellence in engineering.
- Engineered with precision, the die template bolt holes are 10M, featuring an axial spacing of 100mm and divided into 18 equal radial parts. The die cutter height stands at 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and adaptability.
Rubber Roller (Upper Roller)
1. Designed with excellence, the rubber pad roller boasts a diameter of less than ¢536mm and is paired with a rubber pad diameter of 554mm. Featuring a quick-change design, it ensures remarkable wear resistance and extended longevity. Made from superior cast steel, the roller undergoes quenching, tempering, and fine surface grinding, achieving optimal running stability.
2. Electrically adjust the gap seamlessly between the knife die roller and the rubber pad roller using a steadfast air-lock fixed adjusting mechanism. With a 50mm mechanical transverse device, it compensates for speed differences, ensuring uniform wear across various knife positions, effectively extending the Youli rubber pad's lifespan.
Grinding Repair Mechanism
1. Electric grinding of the rubber pad is performed with swift and efficient precision, significantly enhancing its service life and maintaining superior performance over time.
Phase Adjusting Device
1. Experience precise control with the die-cutting phase's electric digital 360-degree adjustment, allowing modifications that can be made both during the operation and stoppage of the equipment, ensuring flexibility and accuracy.
Drive Gear
- Achieve impeccable high-precision gear transmission with high-quality 20GrMnTi alloy steel gears. These undergo quenching, high-frequency quenching, and gear grinding for smooth operation, reduced noise, and a lasting hardness of HRC58-62. These features ensure consistent printing register accuracy with minimal wear over time.
2. Benefit from seamless performance with our advanced shaft and gear assembly, featuring a unique tensioning connecting sleeve for a keyless connection. This innovative design ensures zero gaps during high-torque usage, allowing effortless installation and maintenance, ensuring long-term transmission accuracy and impeccable printing registration.
3. Our state-of-the-art gear lubrication system employs an automatic spray lubrication system driven by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and optimal performance of your machinery.
Motor Part
- Unveil the superior performance of our main motor, meticulously controlled by the prestigious 'Dongli' frequency converter for smooth operations with minimal vibration and noise. Coupled with the 'Taiwan Province Delta' frequency converter, enjoy enhanced low-speed rated torque output, ensuring ultra-quiet, stable operations consistently.
- Our machinery integrates the advanced capabilities of Zhongxin fans to deliver exceptional functions for both adsorption and dust removal. The phase motor, a dependable Zhejiang DH model, alongside the renowned Taiwan Province Taibang ink homogenizing motor, creates a harmonious symphony of low noise and unwavering power performance. This meticulous combination is designed to enhance your operations with unparalleled efficiency.
Bearing part
1. Crafted with superior 'NSK' main bearings, our machine guarantees exceptional precision and longevity. These high-caliber components are further augmented by additional bearings sourced from prestigious domestic manufacturers such as Wahalo. This ensures product accuracy at the P6, P5, and P4 levels while meeting or surpassing the vibration standards of the Z1 group, ensuring smooth and precise operations.
Electrical components
1. Each unit features an independent electronic control unit, offering enhanced safety and dependability. Our systems are powered by premium components from Zhejiang Zhengtai, which includes relays, indicator lights, buttons, and contactors. The Yadeke pneumatic components, featuring solenoid valves and cylinders, are integrated to deliver flexible, robust, and enduring performance, making them an ideal choice for demanding environments.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are committed to the art of engineering supreme-quality corrugated cardboard carton machinery. As holders of distinguished import and export rights, we proudly present our cutting-edge 3-layer/5-layer/7-layer corrugated board production lines, alongside robust cardboard production lines and highly efficient carton production lines. Our expertise extends to the creation of innovative, intelligent digital printer machines and the top-tier fully automatic highdefinition highspeed printing slotting die cutting machines. Furthermore, our sophisticated product lineup includes state-of-the-art intelligent automatic highspeed folder gluer machines, high-performance stitcher machines, and versatile gluer and stitcher machines. Our curated collection also features precision-crafted roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and efficient partition assembler machines. Our remarkable products are celebrated for their safety, stability, and superior performance, having secured over ten national patents. They comply flawlessly with the stringent ISO9001 quality management system and CE EU certifications. Our peerless presales and after-sales services guarantee maximum efficiency and trust, providing custom-tailored solutions along with expert remote video guidance. We offer overseas technical support through our dedicated team of skilled engineers, who are available 24/7 to assist you.
With a broad international perspective, our products proudly reach homes and industries across the globe, from the United States to the United Kingdom, and from Germany to South Korea, along with Australia, Mexico, Turkey, Brazil, and many more, propagating quality on a worldwide stage. Though we may not present the lowest price, we assure unparalleled quality. Our philosophy is to discuss pricing now to avoid compromising on quality later, thus securing a strong position in the fiercely competitive market of our industry.
We champion global trade with integrity at its heart. Choose us as your steadfast partner and embark on a world-class journey towards unparalleled trust and excellence. Your voyage to the pinnacle of quality begins here, with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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