Unleash the power of advanced technology with our pioneering High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unmatched precision and high efficiency, this revolutionary equipment amplifies your manufacturing capabilities, guaranteeing effortless operations paired with top-notch output quality. Embrace the future of carton printing and die-cutting, where excellence in performance merges with outstanding speed and steadfast reliability, setting new benchmarks in the industry.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, an extraordinary invention tailored to redefine your production prowess. Elevate your manufacturing processes with this multifaceted marvel, adept in executing an array of sophisticated tasks: from multi-color printing, line pressing, slotting, and trimming, to corner cutting, die cutting, and punching-all within a unified, streamlined workflow. This masterpiece leverages cutting-edge leading-edge technology, utilizing the power of adsorption for seamless paper feeding. The heart of the machine, equipped with a sophisticated frequency converter and fan, meticulously orchestrates the start and stop functions, ensuring flawless synchronization throughout operations. Featuring a high-power dust removal fan, it effortlessly cleanses the cardboard surface, priming it for impeccable precision printing. The machine's interface is a testament to intuitive design, boasting both main and side touch screens governed by an advanced PLC programming system. This fusion offers a seamless human-machine interaction, empowering users with optimal control over the entire process, from initial feeding to final output. Safety and efficiency are paramount, with real-time monitoring equipment on the machine's forefront, providing insights into the paper output department's status, enhancing both operator safety and machine performance. Each component of this state-of-the-art apparatus is enhanced with electric opening and closing systems, pneumatic locking and plate lifting mechanisms, alongside an automatic ink mixing system and ink shortage alarm, ensuring flawless operation, superior print quality, and impeccable color registration. The transmission shafts boast dynamic and static balance treatment, while gears are subjected to specialized processes, including carburization and grinding, achieving an exceptional hardness of HRC52-58 and grade 6 precision. These gears are complemented by a cutting-edge spray circulating lubrication system and a convenient oil display window for sustained monitoring. The robust, keyless connection ring fortifies the bond between gear and shaft, offering unwavering reliability. Ultimately, this machine epitomizes automation excellence, user-friendliness, and low maintenance, delivering precise color registration, stunning printing patterns, and unmatched production efficiency. It's the quintessential choice for those eager to transcend traditional limits in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit is a marvel of modern engineering, integrating the finest Taiwan Province leading edge technology. With a design that prioritizes both precision and endurance, the paper feeding wheel shaft is meticulously constructed from top-tier bearing steel, offering unparalleled reliability and superb performance.
- Our innovative control panel presents an eye-catching 7-inch color touch screen, forming a seamless man-machine interface. Effortlessly manage operations across paper feeding, printing, slotting, and die cutting sections with real-time communication. Every function is ready for quick, safe, and easy operation, from monitoring current phases and machine speed to counting and adjusting system settings like fan speeds and alignment. With dual operating systems offering manual and automated control, every requirement is met with precision and efficiency.
- The suction fan elevates the paper feeding experience, adjusting seamlessly to various cardboard sizes with a motor controlled by a frequency converter. This not only curtails power usage for increased cost efficiency but also elevates printing quality. A powerful dust removal fan and multiple dust brushes work in harmony to meticulously cleanse cardboard surfaces, ensuring purity.
- Discover the excellence of our leading-edge paper feeding system, tailored for all corrugated shapes, ensuring stable performance and extraordinary precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Select the 'Soft Pressing' high matching type for additional advantages: reduced friction, less cardboard damage, and preservation of corrugated strength. This advanced system effortlessly handles E-groove and lower quality cardboards, optimizing time and minimizing congestion.
- By employing the leading edge of the cardboard as a positioning guide, length discrepancies are significantly reduced. As the cardboard progresses to the pulley, it maintains synchronized speed, ensuring a seamless transition where speed variance never compromises precision.
- Effortless adjustment is within reach with our electric left-right stop gauges, offering synchronized or independent options. The cardboard dragging frame is electrically adjustable for width adaptability, and the manually lifted front baffle blends reliability with user-friendly operation.
- The unit's opening and closing are brilliantly orchestrated with an electric control machine, featuring an alarm system to enhance safety and prevent mishaps. With features like a friction clutch transmission shaft and a pneumatic interlocking device, security and precision are guaranteed. Overload protection safeguards critical components, enabling quick resumption of normal production after adjustments and preventing wastage from misaligned printing.
- Our lower roller, a masterpiece of the paper feeding system, is crafted from high-grade seamless steel, finely ground and electroplated to improve friction, ensuring impeccable cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers with a quick-release design, offer convenient and expedited operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, ensures effortless manual control.
Printing unit:
Printing plate roller
Meticulously engineered, the printing plate roller showcases a diameter of under ¢524mm (including the plate diameter beneath ¢536mm). Crafted from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for smooth operation, making it perfect for high-speed printing. With engraved reference lines on the shaft's horizontal and circumferential planes, plate hanging and alignment are effortless. A ratchet-secured fixed plate winding shaft and a plate hanging groove make plate changes swift and easy. Electrically modifiable axial distance adjustment offers a robust 12mm range, ensuring that whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with exquisite precision, and the 360° Discover the pinnacle of efficiency with our advanced degree computerized control system, masterfully coordinating motor operations with seamless precision. Whether in motion or at rest, the system provides unrivaled ease with a sophisticated touch screen that automatically adjusts input sizes for flawless operation. Elevate your productivity with the automatic zeroing mechanism of the printing plate roller, complete with a dedicated plate hanging position. A single click propels the equipment into the ideal position for plate hanging, revolutionizing labor efficiency. Enhancing convenience further, our pedal switch grants effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance for an unparalleled user experience.
Impression roller
- Expertly constructed using seamless, high-quality steel pipe, our impression roller exemplifies excellence through meticulous fine processing. Dynamic and static balance corrections ensure unwavering performance, while quenching, tempering, hot charging, and electroplating contribute to its exceptional durability and stability. The finely ground surface finish guarantees impeccable functionality, setting a new standard for roller performance.
- Introducing a backlash-free gear adjustment mechanism that impeccably maintains gear meshing during modifications, ensuring impeccable transmission precision. The meticulously designed manual micro-adjustment system, complete with a scale display, allows for precise gap adjustments between the printing plate roller and the impression roller. Our state-of-the-art 1:200 double-stage worm gearbox provides positioning adjustments within a 0-12mm range, delivering unparalleled precision and accuracy for your printing needs.
Metal anilox roller
- Our anilox roller cots feature an ingenious cantilever structure, simplifying installation and maintenance. Enhance functionality by integrating a scraper system effortlessly. Proudly produced by the prestigious 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted from premium steel using state-of-the-art technology, ensuring remarkable durability, wear and corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, 280 lines/inch to perfectly align with your printing requirements.
- Experience innovation with pneumatic pressing actions that seamlessly adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate during machine halts. Our cutting-edge electric ink uniforming system activates to prevent drying, and with independently configurable inking delay times for each printing unit, the anilox roller's one-way overrunning clutch disengages from the drive, allowing swift and efficient ink mixing or washing.
- For superior performance, consider our optional ceramic net roller (additional pricing applies). The expertly crafted steel pipe surface is adorned with ceramic, meticulously refined through grinding and laser engraving to ensure consistently uniform inked dots between 200-400 lines/inch, enhancing your printing precision to new heights.
Rubber roller
- Crafted by the distinguished 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are made from superior seamless steel pipes, rigorously treated for dynamic and static balance. Encased in premium Ding Qing rubber, they offer unmatched wear and corrosion resistance. Expertly crafted using precision CNC grinders, these rollers ensure impeccable height accuracy and flawless performance, setting a new industry benchmark.
- Employing a 1:200 double-stage worm gear clearance fine adjustment, our roller guarantees uniform ink application for perfect print results. After precise adjustments, gravity-induced self-locking ensures stability, while the rubber roller separates from the anilox roller post-cleaning to prevent any deformation, preserving its elasticity for long-lasting performance.
Scraper system
- Revolutionize ink management with our state-of-the-art chamber fluid dynamics and ink sealing design, featuring a closed double scraper system that delivers remarkable ink transfer and minimizes waste. Our automatic compensation feature ensures perfect alignment between the anilox roller and scraper for optimal scraping. The system's anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning, while seamless integration allows for easy upgrades from outdated systems. Fully enclosed, it's ideal for volatile solvent units, enhancing environmental conditions and dramatically reducing solvent usage.
- Experience unmatched precision with our exact scraping angle and superior mechanical accuracy. The system ensures consistent scraper positioning post-replacement, offering premium scraping results every time. The sealing system, equipped with an adjustable compensation feature, operates continuously without needing shutdowns, maintaining a fully sealed ink delivery system. Our innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands. Effortless assembly and disassembly of the closed chamber require no auxiliary tools, revolutionizing maintenance and operation.
Ink supply system
- Experience the pinnacle of innovation with our state-of-the-art ink supply system. It incorporates a sophisticated one-way diaphragm pneumatic pump, specifically engineered to efficiently recover accumulated water, thereby enhancing both filtration and circulation. When equipped with the optional scraper ink control, a robust double-acting diaphragm pump is included for superior performance. The system also features an advanced automatic sensing and detection capability that continuously monitors ink levels, promptly alerting to any anomalies through an integrated warning system and alarm bell. This ensures not only optimal functionality but also superior safety.
- Our ink supply system boasts a transparent design that allows for an unobstructed view of ink levels during production, thanks to the elevated, see-through ink storage cup. The system is complemented by a circulating cleaning pipeline and an efficient ink roller, simplifying operations to guarantee swift, thorough cleaning, and a steady ink supply. This design ensures uninterrupted productivity and seamless operations.
Phase adjustment mechanism
1. Achieve unmatched precision and control with our innovative printing plate roller phase adjustment mechanism, expertly managed by a state-of-the-art frequency converter. This feature allows for 360-degree phase adjustments that can be made effortlessly, whether the machine is in operation or at a standstill, offering unparalleled flexibility and control.
2. Our solution integrates a cutting-edge frequency converter, motor speed management, and encoder collaboration, all governed by an advanced PLC programming system to maintain impeccable phase adjustment precision within an astounding 0.2mm. This ensures consistent, high-quality results with every operation.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is engineered to provide unparalleled stability during machine operation. This ensures that whether you're separating the machine or adjusting the phase, the rotation remains precisely restricted, maintaining the original gear position with exceptional accuracy.
- Effortless operation is at your fingertips as each printing unit comes equipped with both positive and negative inching controls of the main machine. This user-friendly system streamlines the processes of plate erasing, hanging, and color registration, significantly enhancing efficiency while reducing the labor intensity involved.
Slotting unit
Touch screen operation control
Take command of slotting department operations with ease using our intuitive touch screen interface. This system controls the powerful PLC programming automation, allowing you to simply enter product dimensions ('length * width * height') based on orders. The intelligent computer system then effortlessly positions the order. For those requiring precision, manual fine-tuning of the slotting position is available, ensuring exact customization and specification adherence.
Step into a world of efficiency with our advanced color man-machine interface, which provides menu storage capabilities and automatic shift distance compensation. The motor, powered by a reliable frequency converter, orchestrates the motor transmission box, sourced from Taiwan Province Delta, ensuring quick, stable, and precise cutter head movement. Coupled with an encoder and a PLC control box, this system allows for high-profile cutter adjustments that synchronize all four cutters effortlessly, minimizing adjustment time and significantly boosting productivity and work efficiency.
Unleash the full potential of pre-pressing, line pressing, and slotting with our sophisticated six-axis, full computer-controlled slotting part. It guarantees unmatched precision and ease of operation, setting a new standard in manufacturing excellence.
- Our innovative single-shaft, double-knife slotted structure, featuring an internal tooth design, ensures box height adjustments are seamless while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and offers easy positive and negative inching control throughout the entire machine, promoting flexibility and user-friendly operations.
- Meticulously crafted for perfection, the standard grooving knife features a robust 7mm thickness made from durable alloy steel. Following heat treatment, it exhibits extraordinary hardness and resilience. The double-blade trimming knife delivers precision with its exceptionally sharp edge. High-quality 45# seamless steel tube forms the shaft, enhanced by grinding and electroplating for impeccable smoothness. With a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine is a testament to adaptability in production. The elastic double-blade trimming knife ensures smooth and cost-effective trimming, making it an indispensable asset in any production line.
- Anchored by advanced linear guide rail technology, this machine guarantees exceptional stability and slotting phase accuracy. It features a cutting-edge ten-screw automatic adjustment system, which synchronizes the electric lateral movement adjustment for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is effortlessly managed by a state-of-the-art button and touch screen interface, ensuring unparalleled precision and control.
Pre-pressing wheel and line pressing wheel
- Crafted with unmatched expertise, Dongguang Zhanzhuo Machinery Trade Co., Ltd. presents a marvel in engineering-our upper and lower shafts are meticulously forged from premium steel, elevated through quenching and tempering, and finished with electroplating to achieve both dynamic and static balance. The machine shines with its quartet of pioneering line pressing wheels, skillfully engineered to combat cardboard crushing and deliver seamless, pristine line pressing. The slotting section is further refined with prepressing wheels, an innovation that sharpens line quality, curbs cracking, and preserves the structural integrity of boxes through dual prepressing and pressing, ensuring every box is a testament to precision.
- With precision at your fingertips, our manual gap dial for the wire pressing wheel offers an adjustable range between 2-12mm. The advanced backlash-free adjusting mechanism ensures that gear adjustments are executed without disturbing gear meshing, providing flawless transmission accuracy that stands the test of time.
Slotted Phase Adjusting Mechanism
- Experience precision like never before with our cutting-edge slotted phase adjusting mechanism. This sophisticated system utilizes a state-of-the-art planetary gear mechanism, seamlessly integrated with PLC and electric digital input, allowing for a meticulous 360-degree adjustment. Whether the equipment is in motion or stationary, changes can be made effortlessly, guaranteeing optimal alignment and performance at every phase.
Die-Cutting Unit
- Engineered for excellence, our knife plate roller boasts an outer diameter of < ¢486mm, while the knife template spans < ¢536mm. Constructed from premium-grade cast steel, the roller undergoes surface grinding and balance correction to enhance stability during operation. The shaft's electroplating ensures uniform separation of holes, upholding unmatched precision and uniformity.
- Precision is at the heart of our design, as seen in the die template bolt holes with a 10M specification and an axial spacing of 100mm, divided into 18 equal radial parts. The die cutter stands at a height of 25.4mm, compatible with wooden templates of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility across different applications.
Rubber Roller (Upper Roller)
1. Our rubber pad roller, featuring a diameter of less than ¢536mm and a rubber pad diameter of 554mm, is a marvel of durability and efficiency. Its quick-change design not only assures remarkable wear resistance but also prolongs service life. Forged from exceptional cast steel, the roller is subjected to quenching, tempering, and fine surface grinding, resulting in optimal operational stability and longevity.
2. Electrically adjustable, the gap between the knife die roller and the rubber pad roller is fine-tuned using a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device expertly compensates for speed differences, ensuring consistent wear across diverse knife positions, significantly extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Unleash the power of efficiency with our electric grinding system for the rubber pad, offering fast and effective corrections that not only enhance functionality but also significantly prolong the service life of the component.
Phase Adjusting Device
1. Embrace the future of precision with our die-cutting phase adjustment, featuring an electric digital 360-degree adjustment capability. Whether the equipment is active or on hold, modifications can be seamlessly executed, ensuring consistent, top-tier performance at all times.
Drive Gear
- Experience unparalleled precision with our high-precision helical gear transmission. Each gear, crafted from high-quality 20GrMnTi alloy steel, undergoes rigorous processes of quenching, high-frequency quenching, and gear grinding. The result is an operation that is not only smooth and quiet but also boasts a lasting hardness of HRC58-62, ensuring that printing register accuracy remains steadfast with minimal wear through time.
2. Revel in the seamless performance of our advanced shaft and gear assembly, meticulously designed with a tensioning connecting sleeve for a keyless connection. This innovative feature guarantees zero gaps even under high-torque conditions, making installation and maintenance a breeze. Benefit from long-term transmission accuracy, ensuring impeccable printing registration with every use.
3. Our state-of-the-art gear lubrication system incorporates an automatic spray lubrication system powered by a precision gear oil pump. This mechanism ensures unwavering transmission accuracy, safeguarding your machinery's longevity and maintaining peak performance consistently.
Motor Part
- Unleash the extraordinary performance of our main motor, expertly governed by the acclaimed 'Dongli' frequency converter. Experience flawlessly smooth operations characterized by minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, delivering ultra-quiet and stable operation, ensuring your equipment performs to the utmost of its capabilities.
- Our machinery ingeniously utilizes the state-of-the-art Zhongxin fans to masterfully execute both adsorption and dust removal functions, ensuring a pristine operational environment. The phase motor, renowned for its reliability, is the acclaimed Zhejiang DH motor, while the ink homogenizing motor is the celebrated Taiwan Province Taibang motor. This harmonious trio delivers an extraordinary blend of low noise levels and consistently stable power performance, elevating operational efficiency to new heights.
Bearing part
1. Our machine is equipped with premium 'NSK' main bearings, assuring unparalleled precision and durability. To further enhance performance, we incorporate additional bearings from the prestigious domestic manufacturer Wahalo. This meticulous selection ensures product accuracy at superior P6, P5, and P4 levels, while adhering to the rigorous vibration standards of Z1 group or above, fostering reliability and excellence.
Electrical components
1. Each unit is ingeniously designed with an independent electronic control unit, guaranteeing superior safety and reliability. We meticulously select top-tier components from the esteemed Zhejiang Zhengtai for our relays, indicator lights, buttons, and contactors. The seamless integration of Yadeke pneumatic components, including solenoid valves and cylinders, ensures performance that is not only flexible and robust but enduring and dependable, thereby enhancing operational longevity.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, we proudly hold prestigious import and export rights. Our flagship products showcase the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. Immerse yourself in our innovation with the intelligent digital printer and the fully automatic highdefinition highspeed printing slotting die cutting machine, alongside the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and versatile gluer and stitcher machine. Discover our precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and efficient partition assembler machine. Our products are renowned for safety, stability, and remarkable performance, earning over ten national patents. They meet the stringent standards of ISO9001 quality management and CE EU certifications. Our exceptional presales and after-sales services guarantee efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available around-the-clock to assist you.
With a global vision, our products are proudly exported to countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, spreading unparalleled quality across the globe. While our prices might not be the lowest, we guarantee unparalleled quality. We believe in discussing price now, rather than apologizing for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at its core. Partner with us and discover a trustworthy ally worldwide. Begin your world-class journey here with us, where excellence meets opportunity.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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