Compact Packing Machinery for Effective Carton Production and Packing

• Customization: Available
• After-sales Service: 12 Month
• Warranty: 12 Month
• Model NO.: DG1224
• Condition: New
• Certification: RoHS, ISO 9001:2000, ISO 9001:2008, CE
• Automation: Automatic
• Suitable for: Recycled Material, Wood, Paper
• Paper Thickness: Corrugated Cardboard
• Voltage: 220V / 380V / 440V
• Productive Cycle: 30-60 Days
• Size: Support Customization
• Colors: Support Customization
• Logo: Support Customization
• Transport Package: Plastic Wrapped Film or Wooden Box Packaging
• Trademark: Zhanzhuo
• Origin: Hebei China
• HS Code: 84413090
• Production Capacity: 100 Set/Year

Product Description

 

Introducing the cutting-edge High Speed Automatic Flexo Printer Slotter Die Cutter Folder Gluer Strapping Line! Meticulously crafted by Dongguang Zhanzhuo Machinery Trade Co., Ltd., this state-of-the-art equipment is engineered for unparalleled efficiency and precision. Elevate your carton production and packing operations with this seamlessly integrated machinery, designed to optimize performance and deliver superior results.

Detailed Photos

 

Product Parameters

 

The box pasting machine crafted by Dongguang Zhanzhuo Machinery Trade Co., Ltd. epitomizes simplicity and precision with its elegantly simple structure, which ensures impeccable folding accuracy and aesthetically pleasing results. Crafted with components sourced from the crème de la crème of Europe, America, Japan, and Taiwan's top enterprises, this machine promises a flawlessly smooth operation, whisper-quiet performance, and unparalleled efficiency. Designed with user-friendly controls, it guarantees safety and reliability, making it the ultimate choice for enterprises aspiring to thrive and prosper.
1. Folding Box Gluing Machine: A Masterpiece of Upper Printing Technology.
2. Ingeniously designed, the upper conveyor belt's front features elastic rollers, while the rear is a vacuum suction section, with an easily adjustable gap tailored for various cardboard thicknesses.
3. A dedicated motor drives the lower belt, ensuring steadfast alignment as cardboard is fed, eradicating deviation.
4. The innovative 'sandwich' design offers precise control over the mouth's dimensions.
5. Optional Glue Spraying System: Italian ERO for unparalleled precision and efficiency.
6. Precision at its finest, the counting and stacking system, powered by a servo motor, meticulously controls the sheet count per bundle.
Delve into the intricate technological processes and parameters that propel this product to excellence.
1. Glue
Our advanced gluing department boasts a continuous or non-stop gluing system, ensuring glue remains un-solidified, even during brief pauses. Easily adjustable gluing wheel gap and an adaptive engraving disk accommodate gluing for paper thicknesses ranging from 1-8mm, with gluing amount conveniently modifiable.
2. Paper Folding
A. Seamlessly synchronized, the upper and lower beam belts' speed harmonizes with the slotting machine, eradicating paper grabbing or blocking issues and ensuring precise paper reception and transfer.
B. Flexibility redefined: Independently adjustable upper and lower belt speeds align for perfect coordination.
C. Effortlessly crafted origami from belt and glue stick allows for easy angle adjustments, simplifying operations.
3. Preloading
Adjustable pre-press degree with variable gaps between upper and lower sticks accommodates 1-8mm paper folding boxes. Adjust easily with a dial or input via touchscreen for automated machine adjustments.
4. Counting and Stacking
A marvel of automation, the servo motor-driven stacking machine meticulously controls bundle sheet counts, ensures even pressing, and employs computerized precision for accurate counting and discharge.

Parameters of the machine
Maximum box sticking speed	200 /min
Minimum box size of folding box (A*B)	Straight:360*300 Counter:320*300(mm)
Maximum box size of folding box (A*B)	1200* 1200(mm)
Total motor power	40KW
Total mechanical volume	25500*4000*3700(mm)

Preliminary Machine Debugging Operation
Preliminary machine debugging is the critical preparatory phase ensuring optimal performance. It influences the machine's longevity, production timelines, and product quality. Flawless debugging is imperative before production commences. Here are the detailed steps to ensure a successful setup for the skilled crew and debugging personnel.
1. With connections secured for gas circuits, sources, power supplies, and circuits, initiate trial operations. Begin with slow-speed testing of upper and lower beams, sheet piling, paper counting units, blowers, and motors.
2. Begin operating the machine at a gentle crawl for at least 10 minutes, cautiously increasing the pace thereafter. During this initial phase, remain vigilant for any unusual noises like metal clashing or knocking emanating from any part of the machine. Only then, proceed to gradually augment the speed (ensure each increment is no more than 10% of the designated speed) until the machine attains its full operational capacity.
3. With the paper pushing and counting section closed, you can now engage the paper feeding, folding, and pre-pressing sections. Gently test these sections for seamless folding that adheres to precision standards. As all components align correctly, you may gradually increase the speed, taking care not to exceed the prescribed limits of the machine's full potential.
4. Initiate the machine at a slow pace, assessing functions such as paper alignment, counting, and pushing, striving for precise positioning as outlined above. To safeguard the machine's longevity, ensure that the operational speed remains within the rated limit.
5. Steps 1, 2, 3, and 4 outline the procedure for the initial test run. Post this phase, transitioning to a different box type necessitates merely starting the machine and fine-tuning the folding box at a reduced speed to conform to dimensional prerequisites.
Maintenance and Lubrication Protocols for Optimal Machine Efficiency
Prevention surpasses maintenance, and maintenance takes precedence over repair. To ensure flawless production flow and extend the machine's lifespan, adhere meticulously to the maintenance guidelines detailed in this chapter.
1. Maintenance and Lubrication of the Guide Rail
A. Thoroughly cleanse the oil and debris from the moving guide rail and roller surfaces, and apply an appropriate quantity of engine oil (32#). It is vital to maintain clean surfaces to prevent direct friction devoid of lubrication.
B. Eliminate oil residues from the traversing chute surface, then apply grease (Mobil MP) for smooth operation.
C. Ensure each bearing is well-lubricated with Mobil MP oil, fostering seamless mechanical performance.
2. Maintenance and Lubrication of Sprocket and Gear Mechanisms
A. Cleanse the sprocket and chain surfaces of greasy residues, then apply Mobil MP grease to facilitate efficient operation.
B. Rid the gear and gear set surfaces of oil deposits, following up with a coat of Mobil MP grease for optimal gearing.
3. Motor and Reducer Upkeep
Routinely replace the lubricating oil in the drive reducer with Mobil DTE629. Ensure motor surfaces are dust-free, avoiding the use of damp cloths for cleaning.
3. Belt Maintenance Practices
A. Given that conveyor belts are prone to wear, it is critical to regularly purge the pulleys of dirt. This dirt can cause speed inconsistencies among belts, hampering machine efficiency and hastening belt wear.
B. Avoid dripping lubricants or any oily substances on the conveyor belt and pulley to prevent slippage that could degrade machine performance.
4. General Maintenance Guidelines
A. Consistently clean the drive shaft, remove oil and dust from the screw rod surfaces, and apply 32# engine oil for smooth operation.
B. Regularly check for looseness or wear in fastening screws, belts, keys, and related components, ensuring they are secure and in good condition.
C. Daily dust removal from all machine parts is imperative to maintain optimal performance.
Note: The aforementioned maintenance cycle pertains to standard conditions. Adjustments are necessary for atypical operational situations to ensure continued machine efficacy.

Company Profile

 

Introduction of our company

Zhanzhuo Machinery, professional manufacturer of high-quality corrugated cardboard carton machine, has the right to import and export. Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on. The products are safe and stable in quality and superior in performance. They have won more than ten national patents and passed ISO9001 quality management system certification and CE EU certification. Our pre-sales and after-sales service are efficient and reliable, customized services, professional remote video guidance and engineers' debugging abroad, and we are at your service 24 hours a day.
Looking around the world, products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil and many other countries. I can't give you the lowest price, can only give you the highest quality; I would rather explain the price for a while, don't want to apologize for the quality for a lifetime! It has an absolute advantage in the fierce competition in the same industry.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.
 

Our Advantages

Certifications

Packaging & Shipping

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.