Unleash the power of innovation with our revolutionary High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed to perfection, this advanced machine is engineered for unparalleled precision and efficiency, transforming your production capabilities into a seamless powerhouse of operations. Enjoy superior output quality that sets the benchmark for excellence. Step into the future of carton printing and die-cutting technology, where exceptional speed meets unwavering reliability, and high performance is not just an aspiration but a standard. Elevate your production processes to new heights with a machine that redefines the boundaries of what's possible.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to unprecedented heights. This exceptional machine combines versatility with precision, executing a wide range of sophisticated processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all seamlessly integrated into a single, streamlined operation. The machine is powered by advanced leading-edge technology that leverages adsorption for meticulous paper feeding. The main machine's frequency converter, in tandem with a high-performance fan, governs start and stop functions with precision, ensuring perfect synchronization throughout every stage of production. Featuring a high-power dust removal fan, the machine thoroughly cleanses the surface of the cardboard, preparing it for immaculate, precision printing. A user-friendly interface, equipped with both a main and side touch screen, is controlled by an advanced PLC programming system. This seamless human-machine interaction optimizes control over every operational facet, from feeding to output. For enhanced safety and monitoring, the machine's front is fitted with paper output monitoring equipment, providing real-time insights into the paper output department's status during both start and stop phases, ensuring operator safety and machine efficiency. Every component of this state-of-the-art equipment is enhanced with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These features guarantee smooth operation, stunning print quality, and impeccable color registration, transforming your production line. The machine's transmission shafts are masterfully engineered with dynamic and static balance treatment, while the gears undergo specialized processing, such as carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears are further enhanced by a cutting-edge spray circulating lubrication system, complete with a convenient circulating oil display window for continuous monitoring. A robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability and seamless operation. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting, making it the preferred choice for industry leaders demanding nothing less than excellence.
Product Parameters
Feeding unit:
- The paper feeding unit integrates advanced Taiwan Province leading-edge technology, showcasing a pinnacle of precision and durability. Engineered with high-quality bearing steel, the paper feeding wheel shaft guarantees unwavering reliability and stellar performance, setting the standard for excellence.
- Our intuitive control panel, adorned with a vibrant 7-inch color touch screen, elevates user interaction with an effortless man-machine interface. Seamlessly synchronize operations across the paper feeding, printing, slotting, and die cutting sections, all in real-time. From monitoring current phases, machine speed, and counts to adjusting system settings like fan speeds and alignments, every function is within easy reach for a swift, safe, and straightforward experience. Dual operating systems offer the flexibility of both manual and automated control, precisely tailored to every demand.
- The suction fan revolutionizes paper feeding by adapting to varying cardboard sizes through the frequency converter-controlled motor, which not only minimizes power consumption for optimal cost efficiency but also significantly enhances printing quality. The dust removal fan's robust motor and multiple dust brushes meticulously cleanse cardboard surfaces, ensuring pristine results.
- Experience the epitome of precision with our leading-edge paper feeding. The standard type effortlessly handles all corrugated shapes, delivering consistent performance with remarkable precision. The vacuum negative pressure suction flat feeding ensures high-speed accuracy. Opt for the 'Soft Pressing' high matching type for added advantages: reduced friction, minimized cardboard damage, and the preservation of corrugated strength. This sophisticated system effortlessly transports E-groove and lower quality cardboards, optimizing time and reducing congestion.
- Leveraging the leading edge of the cardboard as a positioning benchmark, discrepancies in length are significantly reduced. As the cardboard progresses to the pulley, it maintains synchronized speed, ensuring a seamless transition without the risk of speed variances affecting precision.
- The electric left-right stop gauges allow for effortless adjustment, whether synchronized or independent. The cardboard dragging frame electrically adjusts for width adaptability, while the manually lifted front baffle combines dependability with user-friendly operation.
- Our unit's opening and closing are adeptly managed by an electric control machine complemented by an alarm system that enhances safety. In mitigating mishaps, features like a friction clutch transmission shaft and a pneumatic interlocking device ensure security and precision. Overload protection safeguards critical components, allowing normal production to resume swiftly after adjustments, preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is crafted from exceptional seamless steel and is finely ground and electroplated for enhanced friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, combined with a quick-release design, enable convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control for impeccable outcomes.
Printing unit:
Printing plate roller
Engineered with precision, the printing plate roller boasts a diameter of less than ¢524mm (accounting for the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes are engraved with reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes become effortlessly manageable. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a breezy 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with finesse, and the 360° Experience the pinnacle of automation with our state-of-the-art degree computerized control system, meticulously designed to synchronize motor operation adjustments effortlessly, whether in motion or at a standstill. The sophisticated touch screen presents an intuitive interface, automatically resizing inputs to elevate user-friendliness and surgical precision. Revel in the efficiency boost with our automatic zeroing feature for the printing plate roller. Equipped with a dedicated plate hanging position, a single click propels the system to the ideal position, transforming labor productivity. The inclusion of an ergonomic pedal switch empowers seamless forward and backward rotation of the printing plate cylinder, vastly simplifying plate changes and routine maintenance.
Impression Roller
- Crafted with precision from seamless, high-quality steel pipes, our impression roller is a marvel of engineering, subjected to exquisite fine processing. It undergoes dynamic and static balance corrections, ensuring unwavering stability during operation. The roller is fortified through quenching, tempering, and hot charging processes, followed by meticulous dynamic and static balancing. A surface fine grind and electroplating complete the process, resulting in a product of exceptional performance and reliability.
- Our cutting-edge backlash-free gear adjustment system guarantees impeccable meshing consistency during gear adjustments, ensuring flawless transmission precision. Experience the ease of manual micro-adjustments of the gap between the printing plate roller and the impression roller, facilitated by a precise scale display. We employ a 1:200 double-stage worm gearbox for positioning, offering a wide adjustable range of 0-12mm. The result is unmatched precision and accuracy, enabling you to achieve the finest printing results.
Metal Anilox Roller
- Discover the innovation in our anilox roller cots, featuring a cutting-edge cantilever structure that simplifies installation and maintenance. With the option to add a scraper system, flexibility is at your fingertips. Crafted by the prestigious 'Haili Roller' of Changzhou, Jiangsu Province, the roller boasts high-quality steel construction paired with advanced processing technologies. Enjoy extended durability, exceptional wear, and corrosion resistance, along with superior ink control. Select from mesh numbers of 200, 220, 250, or 280 lines per inch to precisely meet the demands of your printed products.
- Our intelligent pneumatic pressing actions deftly adjust contact between the anilox roller and the printing plate roller, automatically lifting the plate upon machine stoppage. Concurrently, the electric ink uniforming system engages, preventing ink from drying. Each printing unit's inking delay time is independently adjustable, while the anilox roller's one-way overrunning clutch disengages from the power source, allowing rapid and convenient ink mixing or cleaning activities.
- For those seeking elevated performance, consider the optional ceramic net roller, available at an additional cost. The steel pipe surface is meticulously clad in ceramic, then refined through grinding and laser engraving processes to ensure consistently uniform inked dots, ranging from 200 to 400 lines per inch.
Rubber Roller
- Engineered by the renowned 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are fashioned from premium seamless steel pipes, undergoing dynamic and static balancing treatments. The exterior is enveloped in top-grade Ding Qing rubber, offering exceptional resistance to wear and corrosion. Precision CNC grinders sculpt these rollers to achieve impeccable height and accuracy.
- Our roller boasts a 1:200 double-stage worm gear clearance fine adjustment mechanism, ensuring even ink distribution. Post-adjustment, a gravity-induced self-locking feature activates, and the rubber roller disengages from the anilox roller post-cleaning, safeguarding against deformation and preserving elasticity.
Scraper System
- Embark on an ink management revolution with our groundbreaking chamber fluid dynamics and ink sealing design. Our fully enclosed double scraper system delivers exceptional ink transfer, minimizing waste through its automatic compensation feature. This ensures the anilox roller and scraper maintain optimal alignment for superior scraping. An anti-corrosion and anti-sticking coating within the inner chamber simplifies ink transfer and cleaning processes. Designed for seamless integration, our system allows easy upgrades from outdated cots or single scraper systems. It is especially suited for volatile solvent units, enhancing environmental conditions and reducing solvent consumption.
- Achieve a new level of precision with our advanced scraping angle and mechanical accuracy. Our system preserves consistent scraper positioning even after replacement, guaranteeing superior scraping outcomes. The sealing system, equipped with an adjustable compensation feature, sustains continuous operation without shutdowns, ensuring a fully sealed ink delivery process. The innovative sealing block design attaches directly to the anilox roller's engraved surface, removing the need for smooth bands at the ends. Enjoy hassle-free assembly and disassembly of the closed chamber without any auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system is a marvel of engineering, featuring a one-way diaphragm type pneumatic pump meticulously crafted to recover accumulated water, thereby amplifying filtration and circulation efficiency. For systems requiring optional scraper ink control, a robust double-acting diaphragm pump is seamlessly integrated. This system is also furnished with an automatic sensing and detection mechanism that vigilantly monitors ink levels, promptly issuing alerts for any anomalies, complete with a proactive warning system and resonant alarm bell to ensure peak safety and functionality.
- The transparent design of our ink supply pipe, coupled with a high-mounted ink storage cup, offers an unimpeded view of ink levels during production, ensuring confident operations. Our innovative circulating cleaning pipeline and ink roller facilitate streamlined operations, guaranteeing swift, effective cleaning and a stable supply of ink, which drives uninterrupted productivity and elevates operational efficiency.
Phase adjustment mechanism
1. Revel in unprecedented control with our advanced printing plate roller phase adjustment, expertly managed by a frequency converter. Enjoy the luxury of 360-degree phase adjustments, seamlessly applicable whether the machine is in full operation or temporarily paused, providing unmatched versatility.
2. Through the synergy of our cutting-edge frequency converter, motor speed management, encoder integration, and a high-level PLC programming system, phase adjustment precision is exquisitely maintained within an impressive margin of 0.2mm, ensuring exacting standards are consistently met.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is masterfully crafted to stabilize machine operations. It ensures the rotation is precisely restricted and maintains the original gear position with unwavering accuracy, whether separating the machine or adjusting the phase, thus enhancing operational integrity.
- Experience the epitome of effortless operation, as each printing unit is equipped with intuitive positive and negative inching controls of the main machine. This advanced system simplifies complex processes such as plate erasing, hanging, and color registration, rendering them more efficient and significantly less labor-intensive.
Slotting unit
Touch screen operation control
Our slotting department offers cutting-edge convenience with a touch screen interface that oversees the PLC programming automation system. Simply input product dimensions ('length * width * height') per order and watch as the computer system automatically and effortlessly positions the order. Additionally, you have the flexibility to manually fine-tune the slotting position, ensuring precision and catering to customer specifications.
Immerse yourself in a realm of efficiency with our sophisticated color man-machine interface, which boasts menu storage and automatic shift distance compensation. The motor, energized by a frequency converter, commands the motor transmission box from Taiwan Province Delta for rapid, stable, and precise cutter head displacement. The encoder, working in harmony with the PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances, significantly reducing adjustment time and elevating work efficiency.
Unleash the power of precision with our pre-pressing, line pressing, and slotting excellence, embodied in a six-axis, fully computer-controlled slotting unit that offers supreme precision and effortless operation.
- Our single-shaft, double-knife slotted structure, showcasing an internal tooth design for box height adjustments, effectively prevents lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and features convenient positive and negative inching across the entire machine for flexible, user-friendly operations.
- Crafted with precision, the standard grooving knife is a testament to quality with its 7mm thickness and robust alloy steel construction. Post heat treatment, it offers outstanding hardness and resilience. The double-blade trimming knife delivers unmatched precision with its razor-sharp edge. The shaft, composed of high-quality 45# seamless steel tube, is enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming.
- Incorporating cutting-edge linear guide rail technology, this machine delivers unparalleled stability and precise slotting phase accuracy. It features a ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is seamlessly controlled by modern button and touch screen interfaces, ensuring exceptional precision and operational excellence.
Pre-pressing wheel and line pressing wheel
- Crafted to perfection, the upper and lower shafts boast premium steel construction, meticulously quenched, tempered, and electroplated to ensure an impeccable dynamic and static balance. The machine features four innovative line pressing wheels that masterfully avert cardboard crushing, delivering smooth and precise line pressing. The slotting component is enhanced with pre-pressing wheels, designed to refine line shapes, reduce cracking, and maintain the box's impeccable regularity after undergoing dual pre-pressing and pressing.
- Finely adjust the gap dial for the wire pressing wheel with a range from 2mm to 12mm. The backlash-free adjusting mechanism ensures that gear adjustments occur without disrupting gear meshing, promising impeccable transmission accuracy at all times.
Slotted phase adjusting mechanism
- Employing a sophisticated planetary gear mechanism, the slotting phase incorporates cutting-edge PLC and electric digital input, enabling precise 360-degree adjustments. Adjustments can be effortlessly executed, whether the equipment is in motion or stationary.
Die-cutting unit
- Engineered with precision, the knife plate roller showcases an outer diameter of less than ¢486mm, while the knife template spans a diameter of less than ¢536mm. Crafted from premium cast steel, its surface grinding and balance correction elevate operational stability, with the shaft's electroplating ensuring uniform hole separation.
- Masterfully designed, the die template bolt holes are 10M with an axial spacing of 100mm and divided into 18 equal radial segments. The die cutter's height is a precise 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller features a diameter under ¢536mm, complemented by a rubber pad measuring 554mm. Its quick-change design ensures superior wear resistance and durability. Constructed from top-grade cast steel, it undergoes rigorous quenching, tempering, and fine surface grinding for impeccable running stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device compensates for speed differences, ensuring uniform wear across various knife positions and effectively extending the Youli rubber pad's lifespan.
Grinding repair mechanism
1. The electric grinding capability of the rubber pad provides rapid and efficient corrections, significantly prolonging its service life.
Phase adjusting device
1. The die-cutting phase offers electric digital 360-degree adjustment, allowing modifications seamlessly during both operational and stationary phases of the equipment.
Drive gear
- Achieve impeccable high-precision helical gear transmission with gears forged from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, these gears deliver smooth operation, minimal noise, and enduring hardness of HRC58-62. These outstanding qualities ensure consistently accurate printing registration with negligible wear over time.
2. Revel in the seamless performance of our state-of-the-art shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking solution guarantees zero gaps during high-torque usage, facilitating effortless installation and maintenance, thereby upholding long-term transmission accuracy and ensuring impeccable printing registration consistently.
3. Experience the pinnacle of gear lubrication with our advanced system, incorporating an automatic spray lubrication system powered by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your machinery.
Motor part
- Explore the unrivaled performance of our main motor, meticulously controlled by the esteemed 'Dongli' frequency converter. Delight in a seamlessly smooth operation with minimal vibration and noise. The inclusion of the 'Taiwan Province Delta' frequency converter guarantees superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout.
- Our state-of-the-art machinery proudly utilizes Zhongxin fans, expertly designed for dual functionalities of adsorption and dust removal, ensuring pristine operation. At the heart of our machine's reliability lies the renowned Zhejiang DH motor, expertly paired with the highly esteemed Taiwan Province Taibang motor for ink homogenization. This dynamic duo presents an unparalleled synergy of low noise production and extraordinary power stability, delivering exceptional performance that meets industry standards.
Bearing part
1. Our machine is engineered with the prestigious 'NSK' main bearings, guaranteeing exceptional precision and unmatched durability. We further enhance our performance by incorporating additional bearings from top-tier domestic leaders like Wahalo. This meticulous selection ensures product accuracy reaching P6 P5 P4 levels, with vibration benchmarks that meet or surpass the Z1 group standard, solidifying our commitment to excellence.
Electrical components
1. Each of our units is fortified with its own independent electronic control unit, ensuring unparalleled safety and reliability. We only utilize premium components from the esteemed Zhejiang Zhengtai, empowering our relays, indicator lights, buttons, and contactors with excellence. In addition, the integration of Yadeke pneumatic components, which includes advanced solenoid valves and cylinders, guarantees supreme flexibility, robust performance, and enduring longevity, pushing the boundaries of industry standards.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are passionately committed to producing premier corrugated cardboard carton machinery. Holding esteemed import and export rights, our advanced offerings include the cutting-edge 3-layer, 5-layer, and 7-layer corrugated board production lines, alongside robust cardboard production lines and highly efficient carton production lines. Our specialization extends into innovative intelligent digital printer machines and fully automatic highdefinition, highspeed printing slotting die cutting machines, as well as pioneering intelligent automatic highspeed folder gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our meticulously designed product range further encompasses precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and efficient partition assembler machines. These products are renowned for their safety, stability, and remarkable performance, boasting over ten national patents and strict compliance with the ISO9001 quality management system and CE EU certifications. Our superior presales and after-sales services guarantee efficiency and reliability, offering tailored services and expert remote video guidance. Our team provides overseas technical support, with skilled engineers available 24/7 to assist you at any time.
Driven by a global vision, our products have proudly reached international markets including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, delivering excellence across the globe. Although our prices may not be the lowest, our commitment to unparalleled quality sets us apart. We choose to address pricing now rather than compromise on quality later, maintaining a robust competitive advantage in our dynamic industry.
Embrace global trade with integrity as your guiding principle. Join forces with us to discover the most reliable partner worldwide and embark on a world-class journey that begins right here with Dongguang Zhanzhuo Machinery Trade Co., Ltd.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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