Experience the pinnacle of cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Expertly engineered for unmatched precision and optimal efficiency, this state-of-the-art marvel significantly elevates your production capabilities. It ensures seamless operations and consistently superior output quality. Discover the future of carton printing and die-cutting technology, where unparalleled high performance converges with remarkable speed and unwavering reliability. Let us transform your production process into a symphony of advanced technology and exceptional results.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding. At the heart of this innovation lies the main machine's frequency converter and fan, meticulously managing the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. An intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system. This provides a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These guarantee smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment. Additionally, the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Discover the pinnacle of precision with our state-of-the-art paper feeding unit, inspired by Taiwan Province's pioneering edge technology. Crafted with the utmost care, the wheel shaft is constructed from premium bearing steel, representing the epitome of durability and exceptional performance.
- Our high-tech control panel, featuring a vibrant 7-inch color touch display, simplifies the man-machine interaction. Effortlessly manage and monitor each phase of paper feeding, printing, slotting, and die cutting in real-time. Whether it's tracking machine speed, phases, or adjusting system settings like fan speeds and alignment, the dual operating systems-manual and automated-grant you ultimate control. Every function is at your command for a seamless, safe, and efficient operation.
- Experience smoother paper feeding with our adaptable suction fan, optimized for different cardboard sizes by a frequency converter-controlled motor. This innovation not only minimizes power consumption for incredible cost savings but also elevates printing quality. The robust dust removal fan and multiple dust brushes meticulously purify cardboard surfaces, ensuring pristine results.
- Indulge in the unrivaled precision of our leading edge paper feeding system, perfect for all corrugated shapes. The vacuum negative pressure suction flat feeding ensures unmatched speed and accuracy. For added advantage, choose the 'Soft Pressing' high matching type: reducing friction, minimizing cardboard damage, and safeguarding corrugated strength. This advanced system effortlessly handles E-groove and lower quality cardboards, optimizing workflow and preventing congestion.
- Fronted by the leading edge for unmatched positioning accuracy, our system significantly reduces cardboard length discrepancies. As cardboards advance, they maintain a synchronized speed at the pulley, ensuring a seamless transition free from speed variance issues, preserving precision at every step.
- Effortlessly adjust with electric left-right stop gauges, either in unison or independently, for seamless width adaptability. The electrically adjustable cardboard dragging frame complements the manually lifted front baffle, blending reliability with intuitive, user-friendly operations.
- Our innovative electric control machine elegantly governs unit opening and closing, bolstered by an alarm system for enhanced safety. Features like the friction clutch transmission shaft and pneumatic interlocking device guarantee security and precision. Overload protection ensures rapid resumption of normal operations, averting wastage caused by misaligned printing.
- The bottom roller, crafted from high-grade seamless steel, is finely ground and electroplated for ideal friction, ensuring impeccable cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistant layers, along with a quick-release design, promise swift, effortless operation. Experience superior manual control with our precision two-stage worm gear adjustment mechanism, complete with a comprehensive adjustment dial.
Printing unit:
Printing plate roller
Precision engineering defines our printing plate roller, with a refined diameter of less than ¢524mm, inclusive of the plate diameter under ¢536mm. Fashioned from superior steel, it undergoes precise fine grinding, hard chromium plating, and dynamic balance correction for flawless high-speed printing. The engraved reference lines on horizontal and circumferential planes ensure effortless plate alignment and hanging. Enhanced with a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are both swift and effortless. Experience the ease of adjusting the axial distance between the roller and the left and right pulling displacement with a simple 6mm electrical modification, offering a vast 12mm range. Whether stationary or in motion, confidently correct the printing plate with precision. The phase planetary gear of the printing plate roller majestically manages the360°degree circumference adjustment with finesse, and the 360° The degree computerized control system expertly orchestrates motor operation adjustments with remarkable fluidity, ensuring seamless transitions regardless of whether the machine is in motion or at rest. The sophisticated touch screen not only displays settings with elegance but also automatically fine-tunes the input size, enhancing operational ease and precision. The automatic zeroing mechanism for the printing plate roller, designed with a dedicated plate hanging position, activates with a single click, propelling the equipment into the optimal position for plate hanging, thereby significantly elevating labor efficiency. Adding to its utility, a pedal switch allows for effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance like never before.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller has undergone sophisticated fine processing, ensuring it operates with unwavering stability. Through dynamic and static balance corrections, coupled with quenching, tempering, hot charging, and both surface fine grinding and electroplating, this roller guarantees a pinnacle of performance that is truly unmatched in its class.
- With a cutting-edge backlash-free gear adjustment mechanism, the gear maintains impeccable meshing during adjustments, ensuring precise and reliable transmission. A manual micro-adjustment feature allows for precise calibration of the gap between the printing plate roller and the impression roller, conveniently displayed with a scale. The advanced 1:200 double-stage worm gear box facilitates positioning adjustments within a 0-12mm range, guaranteeing unparalleled precision and accuracy.
Metal anilox roller
- Embrace innovation with an anilox roller that features a state-of-the-art cantilever structure, streamlining installation and maintenance processes. The inclusion of a scraper system option further enhances functionality. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted from premium-grade steel, ensuring exceptional durability, wear resistance, and superior ink control, supported by cutting-edge processing technology. Available in mesh numbers ranging from 200 to 280 lines/inch, it offers customization to meet the specific demands of your printed products, ensuring optimal performance and quality.
- Ingenious pneumatic pressing actions meticulously adjust the contact between the anilox roller and the printing plate roller, with an automatic plate lift when the machine halts. The electric ink uniforming system simultaneously activates to prevent ink from drying. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch disconnects from the driving force, allowing for swift and effortless ink mixing or washing, enhancing operational convenience and efficiency.
- For those seeking to elevate performance, consider the optional ceramic net roller, available for an additional price. The steel pipe surface is luxuriously clad in ceramic, expertly refined through grinding and laser engraving to produce uniformly inked dots, offering a range of 200-400 lines/inch, ensuring superior quality and consistency in printing results.
Rubber roller
- Meticulously engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots boast construction from superior seamless steel pipes, undergoing both dynamic and static balance treatments. Encased in premium Ding Qing rubber, they exhibit remarkable resistance to wear and corrosion. Precision CNC grinding ensures that the cots achieve perfect height and accuracy, establishing a new standard for excellence in roller performance.
- With a sophisticated 1:200 double-stage worm gear clearance fine adjustment, the roller ensures seamless and consistent ink application. Once adjustments are made, gravity-induced self-locking secures the position, and the rubber roller disengages from the anilox roller post-cleaning, preventing deformation and maintaining optimal elasticity, thereby guaranteeing long-lasting performance and quality.
Scraper system
- Revolutionize ink management with our cutting-edge chamber fluid dynamics and ink sealing design. Our innovative closed double scraper system excels in ink delivery while minimizing waste, thanks to an automatic compensation feature that maintains precise alignment between the anilox roller and scraper for optimal scraping performance. The interior's anti-corrosion and anti-sticking coating facilitates seamless ink transfer and cleaning. Designed for seamless integration, this system allows for an effortless upgrade from older cots or single scraper systems. Fully enclosed, it is particularly advantageous for volatile solvent units, enhancing environmental conditions and reducing solvent consumption.
- Achieve unparalleled precision with our expertly engineered scraping angle and mechanical accuracy. Our system ensures that scraper positioning remains consistent post-replacement, delivering superior scraping results every time. The sealing system, equipped with an adjustable compensation feature, permits continuous operation without shutdowns, ensuring a fully sealed ink delivery system. The innovative sealing block design directly affixes to the engraved surface of the anilox roller, eliminating the need for smooth bands at the ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required, further enhancing operational efficiency and convenience.
Ink supply system
- Step into the future with our state-of-the-art ink supply system, meticulously crafted with a one-way diaphragm type pneumatic pump. This ingenious design not only recovers accumulated water but also elevates filtration and circulation efficiency to new heights. For systems featuring optional scraper ink control, we incorporate a robust double-acting diaphragm pump. Our system boasts an automatic sensing and detection system that vigilantly monitors ink levels, issuing timely alerts for any anomalies. This is complemented by an enhanced warning system and alarm bell, ensuring unmatched safety and seamless functionality.
- Embrace clarity and efficiency with our transparent ink supply pipe and strategically positioned high-mounted ink storage cup, providing unobstructed visibility of ink levels during production. Our cutting-edge circulating cleaning pipeline and ink roller technology are designed to simplify operations, offering rapid and effective cleaning. This guarantees a stable ink supply, empowering you with uninterrupted and productive workflows.
Phase adjustment mechanism
1. Experience extraordinary control with our advanced printing plate roller phase adjustment system, operated by a sophisticated frequency converter. Enjoy the freedom of 360-degree phase adjustments, effortlessly adaptable whether the machine is actively running or paused, ensuring unparalleled precision and adaptability.
2. Elevate your operational precision with our state-of-the-art frequency converter managing motor speed and encoder integration. Together with a high-tech PLC programming system, the phase adjustment precision is masterfully maintained within an impeccable 0.2mm, assuring you of pristine accuracy at every step.
Pneumatic interlocking brake positioning device
- Our groundbreaking cylinder brake mechanism is ingeniously designed to stabilize machine operations. Whether you're separating the machine or fine-tuning the phase, this system ensures rotational restriction and precisely maintains the original gear position, delivering precision and reliability in every operation.
- Effortlessly navigate operations with each printing unit equipped with dynamic positive and negative inching controls of the main machine. This innovative setup streamlines plate erasing, hanging, and color registration, significantly boosting efficiency while reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department revolutionizes electrical operations with its intuitive touch screen interface, seamlessly managing the PLC programming automation system. Simply input product dimensions ('length * width * height') per order, and watch as the computer system automatically positions the order with precision and ease. For those seeking custom specifications, manual fine-tuning of the slotting position is at your fingertips, ensuring exactitude and customer satisfaction.
Step into a realm of efficiency with our color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, deftly powered by a frequency converter, orchestrates the motor transmission box from Taiwan Province Delta with finesse, ensuring swift, stable, and precise cutter head displacement. Coupled with an encoder and PLC control box, it orchestrates high-profile cutter adjustments, synchronizing all four cutters to drastically minimize adjustment time and elevate work efficiency.
Unleash the power of precision with our pre-pressing, line pressing, and slotting expertise. This six-axis, fully computer-controlled slotting part delivers unparalleled precision and effortless operation, redefining industry standards.
- Our innovative single-shaft, double-knife slotted structure, complete with an internal tooth design, offers seamless box height adjustments while preventing lubricant contamination of cartons. The slotting unit is fortified with an emergency stop device for enhanced safety, as well as convenient positive and negative inching across the whole machine, fostering flexible and user-friendly operation.
- Crafted to absolute perfection, our standard grooving knife is a marvel, boasting a 7mm thickness and crafted from robust alloy steel. Post heat treatment, it radiates exceptional hardness and resilience. The double-blade trimming knife is engineered for precision with its razor-sharp edge. Our high-quality 45# seamless steel tube forms the shaft, further enhanced by grinding and electroplating for seamless movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, making it a model of efficiency.
- Integrating cutting-edge linear guide rail technology, this machine offers unparalleled stability and precise slotting phase accuracy. Equipped with a sophisticated ten-screw automatic adjustment system, it synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Managed effortlessly through advanced button and touch screen interfaces, this system guarantees unmatched precision and reliability.
Pre-pressing wheel and line pressing wheel
- Crafted to perfection, the upper and lower shafts of our machine are made from top-notch steel, meticulously quenched, tempered, and electroplated to achieve dynamic and static balance. Equipped with four sets of groundbreaking line pressing wheels, this model effectively prevents cardboard damage, ensuring smooth and orderly line pressing. The slotting section is fortified with prepressing wheels to enhance line shape, minimize cracking, and uphold box integrity through dual prepressing and pressing for unparalleled quality.
- Manually fine-tune the gap dial of the wire pressing wheel, offering an adjustable range of 2-12mm. Thanks to a backlash-free adjustment mechanism, gear adjustment remains seamless, with gear meshing untouched, guaranteeing faultless transmission precision.
Slotted phase adjustment mechanism
- Harnessing a state-of-the-art planetary gear mechanism, the slotting phase integrates PLC and electric digital input for exact 360-degree adjustments. These modifications are effortless, whether the machine is in operation or at rest.
Die-cutting unit
- The knife plate roller boasts an outer diameter of less than ¢486mm, while the knife template diameter is under ¢536mm, constructed from high-grade cast steel. Surface grinding and balance correction ensure optimal stability during operations, with shaft electroplating maintaining uniform hole separation.
- Engineered with precision, the die template bolt holes are configured as 10M, with an axial spacing of 100mm and 18 evenly spaced radial parts. The die cutter stands at a height of 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller showcases a diameter of less than ¢536mm, paired with a rubber pad diameter of 554mm. Its quick-change design ensures outstanding wear resistance and durability. Crafted from superior cast steel, it undergoes quenching, tempering, and surface fine grinding for optimal operational stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller through a reliable air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across various knife positions, effectively extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. The electric grinding of the rubber pad enables rapid and efficient corrections, significantly boosting its longevity.
Phase adjustment device
1. The die-cutting phase is equipped with electric digital 360-degree adjustments, allowing seamless modifications during both active operation and stoppage, ensuring precision at every step.
Drive gear
- Achieve impeccable high-precision helical gear transmission with gears crafted from 20GrMnTi premium alloy steel. These gears undergo quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, minimal noise, and a long-lasting hardness of HRC58-62. These features ensure consistent printing register accuracy with minimal wear over time.
2. Experience unparalleled performance with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking solution guarantees zero gaps during high-torque operations, making installation and maintenance effortless. Relish the consistency of long-term transmission accuracy, ensuring flawless printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system powered by a precision gear oil pump. This guarantees unwavering transmission accuracy, protecting the longevity and peak performance of your machinery.
Motor part
- Unleash the unmatched performance of our main motor, expertly controlled by the renowned 'Dongli' frequency converter. Revel in smoothly seamless operations with minimal vibrations and noise. The 'Taiwan Province Delta' frequency converter provides superior low-speed rated torque output, ensuring ultra-quiet, stable performance throughout.
- Our cutting-edge machinery proudly utilizes Zhongxin fans, expertly engineered for seamless adsorption and unparalleled dust removal capabilities. At its heart, the phase motor is the dependable Zhejiang DH motor, renowned for its unwavering performance, while the ink homogenizing motor is the esteemed Taiwan Province Taibang motor, known for its impeccable craftsmanship. Together, these components form a harmonious symphony of low-noise operation and stable power performance, elevating efficiency to new heights.
Bearing part
1. Our state-of-the-art machine is equipped with the exceptional 'NSK' main bearings, ensuring extraordinary precision and longevity. In harmony with these, we incorporate additional high-quality bearings from prestigious domestic manufacturers such as Wahalo. This meticulous selection guarantees product accuracy at superior P6, P5, and P4 levels, while achieving the Z1 group or higher vibration standards, delivering exceptional reliability and performance.
Electrical components
1. With each unit boasting an autonomous electronic control system, we ensure optimal safety and reliability. Our sophisticated systems are powered by premium components from Zhejiang Zhengtai, ensuring robust performance for relays, indicator lights, buttons, and contactors. Furthermore, the inclusion of Yadeke pneumatic components, including high-quality solenoid valves and cylinders, guarantees flexible, resilient, and enduring performance, making our machinery a paradigm of engineering excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Unparalleled Manufacturing ExcellenceDedicated to the art of crafting premium-quality corrugated cardboard carton machinery, Zhanzhuo Machinery proudly holds prestigious import and export rights. Our flagship products encompass the advanced 3-layer/5-layer/7-layer corrugated board production lines, robust cardboard production lines, and the highly efficient carton production lines. We specialize in the innovative intelligent digital printer machines and the fully automatic highdefinition highspeed printing slotting die-cutting machines, alongside our cutting-edge intelligent automatic highspeed folder gluer machines, stitcher machines, and the versatile gluer and stitcher machines. Our extensive portfolio further includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and state-of-the-art partition assembler machines. Our products are renowned for their safety, extraordinary stability, and exceptional performance, having secured over ten national patents. They comply with the rigorous ISO9001 quality management system and CE EU certifications. Our unrivaled presales and after-sales services guarantee efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers, available round-the-clock to cater to your needs.
With a global vision, our products are proudly exported to distinguished nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, spreading unparalleled quality worldwide. While we may not offer the lowest price in the market, we promise unmatched quality. We choose to discuss price now rather than apologize for quality later, ensuring a formidable edge in the competitive landscape of our industry.
Global trade with integrity as our cornerstone. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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