Introducing the cutting-edge Automatic Folder Gluer and Stitcher Machine, expertly crafted to elevate your production line with seamless efficiency and precision.
Detailed Photos
Product Description
Introduction of whole machine :
The Full-Automatic Box Gluing Machine is a marvel of modern engineering, divided into four crucial parts: the paper feeding section, the gluing folding section, the nailing box gluing pressing section, and the counting and accumulating section. Boasting cutting-edge technology, it features digital display speed regulation and microcomputer amplitude modulation, guaranteeing a control mode that is simple, fast, reliable, and incredibly accurate. The machine offers seamless automation with functions for automatic paper feeding, gluing folding, counting, and stacking output. Operating at an impressive average speed of 150 sheets per minute, it can reach peaks of up to 220 sheets per minute and handle a maximum of 600 nails. Its design prioritizes high efficiency, energy conservation, and environmental protection, aligning with our dedication to sustainability.
Inspired by European standards, the entire machine's electrical components are crafted with a focus on safety, reliability, and ease of operation and maintenance. Featuring a vibrant color touch human-machine interface and Panasonic master PLC control, the system is user-friendly and intuitive. Both interfaces are prepared for future enhancements with reserved program upgrade interfaces. The main motor is equipped with variable frequency speed regulation for steady operation, saving roughly 30% in energy consumption while safeguarding the motor. In cases of voltage fluctuations or motor strain, the inverter issues an automatic alarm and halts operation, displaying a corresponding alarm code. The use of Siemens AC contactors in all motor control ensures reliability, with thermal overload relays providing additional motor protection. Aviation plug-ins facilitate easy disassembly and maintenance at all joint connections. Dual operation buttons placed at the front and back of the machine allow for versatile functionality. The stainless steel operation button panel adds an element of sophistication and clarity with its graphical and textual guidance, ensuring effortless user interaction.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience exceptional automation with our Folding Gluing Stitching Nailing Machine, featuring a state-of-the-art PLC computer programming controller. Effortlessly manage operations through a digital interface and intuitive touch screen, allowing seamless data input even on-the-go. Benefit from fully automated processes including paper feeding, folding, box sticking (nail box), counting, and stacking output, all streamlined for optimal efficiency.
2. Innovative vacuum adsorption belt technology ensures flawless paper feeding by adjusting air volume tailored to various paperboard types. Enjoy the ease of electric adjustments with the front supporting board and baffle plates for swift and precise configuration.
3. Our modernized four-channel electric preloading structure addresses and rectifies paperboard pressing line deviations, eliminating technical challenges like scissors difference, bulging, and inconsistent line heights, ensuring superior paperboard formation.
4. The imported rubber paper feeding belt is crafted for outstanding durability and friction, facilitating long-lasting and reliable operation.
5. A pneumatic side-patting device significantly reduces manual errors in paper feeding, bolstering stability. 6. Experience convenience with the electric lateral adjustment of side stop gauges, ensuring precise paper alignment every time.
7. Our high-grade electromagnetic clutch and braking system empower you to operate the paper feeding segment independently or continuously. This control minimizes wave costs during specification adjustments and maintains the exactitude of output paperboard.
8. Navigate with ease using the 7-inch ultra-clear touch screen control, designed for swift adjustments and rapid order changes.
Folder Part
1. The folder part features a seamless, endless synchronous conveyor belt made from superior imported materials, offering high friction and unmatched wear resistance. This ensures cartons remain pristine without dislocation or surface scratches.
2. Equipped with an advanced electric four-preloading structure and multi-channel line pressing compensation, the front section expertly corrects deviations in cardboard pit lines, ensuring precise and accurate carton folding.
3. Our heavy-duty, extended folding model with a unique double servo belt correction device guarantees the impeccable accuracy of carton formation, optimizing every aspect of the process.
4. Employing top-tier stainless steel gluing wheels, the gluing department offers uniform gluing efficiency and glue savings. With stainless steel paste wheels and glue tanks, maintenance is effortless, while the automatic glue pump ensures consistent application and an automatic circulation stop.
Stitcher Part
1. The stitcher segment utilizes a lifting machine that seamlessly transitions between sticking and nail box modes, minimizing manual adjustments and expediting order changes. 2. High-precision linear slide rails ensure impeccable positioning accuracy in nail machine lifting operations.
3. Robust lifting capabilities are assured with four elevators, each supporting 1.5 tons, delivering stability, precision, compact design, and impressive load capacity for extended service periods.
4. When switching to box sticking mode, the nail remover's bottom plate is unnecessary, streamlining the operation.
5. The introduction of double servo drive enhances precision while reducing mechanical transmission components, minimizing failure rates. 6. Simplify parameter adjustments-nail distance, number, species, and tailgate-via user-friendly touch screen controls.
7. Tungsten steel construction of the bottom die and blade ensures unparalleled wear resistance for extended longevity.
8. The entire nail head, crafted from specialized Guangdong steel and precisely processed with a computer gong, boasts a design speed of 1000 nails per minute, exemplifying innovation in efficiency.
Stacker Part
1. Experience the precision of our stacking output department, where automation meets customization. Designed for efficiency, it effortlessly delivers an accurate count with meticulous stacking and seamless output. Tailor the number of finished boxes to your exact specifications, increasing productivity with every order.
Dive into the precision engineering of our step transmission system, where correcting and molding come together in perfect harmony for unparalleled performance.
2. Our output mechanism ensures a consistently uniform finish, intelligently compensating for minor deviations encountered during the forming process. This results in flawlessly formed cartons that exceed expectations. 3. With our innovative direct-shooting design in the stacking section, enjoy superior results with minimal noise. Finished products are expertly arranged into the output segment for seamless bundling, showcasing precision at every step.
4. The counting department boasts advanced pneumatic alignment technology, ensuring that the output of small boxes is consistently standardized and impeccably organized. Enjoy precision in every detail.
Company Profile
Company Information
Zhanzhuo Machinery, a distinguished professional manufacturer, stands at the forefront of high quality corrugated cardboard carton machinery. As a company with import and export rights, our main offerings include an extensive range of 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, and cutting-edge carton production lines. We also provide intelligent digital printer machines and automatic high definition, high speed printing, slotting, and die-cutting machines, alongside our intelligent and fully automatic high speed folder gluer machines, stitcher machines, and combined gluer and stitcher machines. Our portfolio extends to roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, and partition assembler machines, among others. These products are renowned for their safety, stability, and exceptional performance. Our innovations have secured over ten national patents and are backed by ISO9001 quality management system certification and the prestigious CE EU certification. Our pre sales and post-sales services are efficient and trustworthy, offering tailored solutions, professional remote video guidance, and overseas technical support by experienced engineers. We are committed to serving you around the clock, 24 hours a day.
With a global perspective, our products have reached the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries worldwide. Although we may not offer the lowest price, we promise the highest quality; I would rather clarify the price momentarily than apologize for the quality eternally! Our quality gives us an undeniable edge in the competitive market landscape.
In the realm of global trade, integrity is paramount. By choosing us, you select the world's most dependable partner. Embark on a world-class journey, set sail with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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