3 layer / 5 layer / 7 layer Full automatic corrugated cardbopard production line
Detailed Photos
Product Description
CorrugatedCardboard Production Line is the professional equipment for producing corrugated cardboard.The 3ply,5ply,7ply,and multi- function corrugated cardboard production line mainly consist of the following equipment: Mill Roll Stand, surface paper(core-paper) pre- heater.Single facer, Conveying Span Bridge.Glue Application Machine, Double Facer,Rotary Shear, Slitter Scorer,Cut-off,Conveyer and Stacker, Steam heating System, Air compression system and Glue Making System, etc.Different models and quantities equipments can compose different models and grades 3ply,5ply,7ply corrugated paperboard production line. On the base of understanding the requirements of the customers and the advanced skills at home and abroad, our company has developed and designed these production lines with the speed 150-300m/min; the paper width 1800-2800mm and A/C/B/E four flutes for customer to choose from, the flute shape is UV shape and more like V shape.
| corrugated paperboard production line |
| 1 |
Effective width |
2500mm |
2 |
Design produce speed |
250m/min |
| 3 |
Three layer economic speed |
200-230m/min |
4 |
Five layer economic speed |
180-230m/min |
| 5 |
Seven layer economic speed |
150-200m/min |
6 |
Maximum order change speed |
100m/min |
| 7 |
Longitudinal separation accuracy |
±1mm |
8 |
Cross-cutting precision |
±1mm |
note |
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature. |
| Top paper index |
100g/--180g/ Ring crush index(N.m/g)≥8 (Water containing8-10%) |
| Core paper index |
80g/--160g/ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) |
| In paper index |
90g/--160g/ Ring crush index(N.m/g)≥6 (Water containing8-10%) |
| 9 |
Flute combination |
|
| 10 |
Steam requirement |
The maximum pressure 16kg/cm2 |
Common pressure10-12kg/cm2 |
use4000kg/Hr |
| 11 |
Electricity demand |
AC380V 50Hz 3PH |
Total power≈350KW |
Running Power≈150KW |
| 12 |
Compressed air |
The maximum pressure 9kg/cm2 |
Common pressure4-8kg/cm2 |
use1m3/min |
| 13 |
Space |
≈Lmin90m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) |
Customer owned section:
1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation. |
Product Parameters
Hydraulic shaftless mill roll stand
Spindle ¢270mm, hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.Pneumatic ejector.
Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life.
The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant.
The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain.
Hydraulic pressure Paper system
Double groove width 10m. guide rail length and the ground level, on the double position paper design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding trolley.
On the double position paper on design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding trolley.
Track buried whole, the main frame of the 18th channel, beam and ¢ 20mm drawing bar welding.
Each paper Paper holder with both the car from both sides of the paper simultaneously.
Automatic splicer
Automatic splicer keep corrugating cardboard assembly line uninterrupted work,Reduce paper consumption,Greatly improve productivity.Maximum speed 250m/min
The maximum diameter of the applicable paper:1500mm.
With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high.
No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm).
When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers.
All PLC automatic control, accurate, less failure, easy maintenance.
The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper.
Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering.
Paper receiving highest speed of 200 m / min.
Top paper preheat cylinder
Roller ¢1000mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 360°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration.
Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
Core paper preheat cylinder
Roller ¢1000mm, including pressure vessel certificate. Adjust the wrap angle electrically. The wrap angle can adjust the heated area of the paper within 360°. The angle of wrap is automatically adjusted according to the speed of the vehicle, the angle of the wrap angle is displayed on the touch screen, and the parking automatically returns to zero to facilitate paper penetration.
Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate.
Multi-cassette positive pressure single facer
Main corrugating roller ¢405mm,corrugating roller group flute quick change.corrugated roller with spraying tungsten carbide dealing.with maintenance-free airbag loading,PLC automatic control glue, HMI touch screen, Breaks automatic parking relief.
Main corrugating roller:¢405mm(According flute differ),pressure roller¢495mm,preheat roller¢420mm.
Using negative pressure design, lower heat consumption, helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily.
Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment.
Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time.
Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
The moveable type glue unit is convenient to clean and maintain.
Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.
Electric hydraulic roller change forklift
Large capacity battery, power walking, hydraulic lift, centralized control.
Corrugating roller quick change Module
Corrugating roller diameter:405mm,with tungsten carbide dealing,Modules including:Both ends of the shaft seat,bearing,steam element,Suction box,Pneumatic components assembly.
Triple glue machine
Glue roller diameter 320mm.Frequency motor drive, PLC control. Glue quantity PCL automatic adjustment,HMI touch screen display.
The double glue machine is a corrugated paper conveyed from the flyover. After preheating, it is coated again with glue and then pasted into the double-sided machine to paste and bond to produce three-layer five-layer cardboard.
Frame cast iron structure, stable performance, upper middle layer preheater diameter 400mm, increase paper temperature to facilitate glue paste, double pressure roller design glue evenly, stainless steel glue groove, automatic circulation glue supply.
after quenched of the glue roller surface,the hole machining, surface grinding and doing balancing engraved anilox pit type, coating evenly, less consumption of plastic.
The transmission of the glue unit is directly connected by the frequency conversion motor through the reducer, and the frequency conversion control ensures that the linear speed of the glue roller is synchronized with the double-sided machine and can operate independently. Use angle sensor, PLC, touch screen man-machine interface display. According to different paper quality, different speeds automatically control the amount of glue, according to the different corrugated shape automatically adjust the gap between the pressure rollers, without accumulating errors.
Conveyor bridge
200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction.
★The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping.
Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
All roller surface after grinding hard chrome plating.
Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper.
Automatic correction
No power correction model save energy.High precision sheet correction. Paper width change does not require any adjustment
Full width infrared detection curtain.Reduce paper waste generated tear.reduce the waste of paper edge not to precision.
Non-contact detection corrugated.
High precision correction paper.
It does not require any adjustment when the width of the paper changes.
Closed-loop control, continuous operation.
Full size infrared LED detection, long life.
At the same time the center and edges of the base correction
Bridge tension control system to ensure that there is a single corrugated paper steady tension.
Tension control manually controlled by the regulator.
With auxiliary threading motor. In the new paper, when customer assistance.
With the paper through the switch. Joints over time cut the tension.
Double facer
The frame is 400 mm national standard channel steel, chrome plated hot plate 600 mm *18 pieces, the entrance uses arc-shaped hot plate to make the facial paper heat up extremely quickly, and the design structure of the whole pressure plate is touched. PLC automatically controls the pressure plate. The upper and lower belts have automatic deviation correction, temperature display, and frequency conversion motor. The PID automatic temperature control system is used to link the three-layer and five-layer automatic control of the number of temperature hot plates, which is highly efficient and energy-saving.
The double-sided machine is a glued single-sided corrugated paper and facial paper laminated, heated platen heating, glue paste, stereotypes to produce flat cardboard.
Surface of hot plate is dealed with grinding, hot plate width600mm,in total 20 pieces hot plate,Minister cooling stereotypes 5m.
Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam.
The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 14 sets of spring pneumatic pressure plates are standard.
The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display.
The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large.
The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides.
Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication.
Electrical components used internationally renowned brands, the device stable and reliable operation.
Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance.
The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working.
NC thin blade slitter scorer
Tungsten alloy steel, seven knives twelve lines,zero-pressure line type. servo computer automatically discharge knife, suction outlet width automatically adjusted.Closed electric control box, plus air conditioning and dehumidification.
The synchronous servo motor controls the row of knives and wires. Automatic reset. Precise size. Change order time is 15 seconds. The two machines can be used to change orders immediately without slowing down.
PLC control system, using CANopen bus system, with order management function, equipped with a synchronous signal input interface with dryer speed.
HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.
Using thin tungsten alloy steel knife,sharp blade,long life of more than 8 million meters.
knife sharpener for computer control,automatic or manual knife sharpener,Cutting edge sharpening can be divided,improve productivity Efficiency.
Imported synchronous belt transmission is adopted, and the thin blade holder and the crimping seat are supported by linear bearings, and the positioning size is accurate without accumulating errors.
The cutting and crimping are driven by independent frequency conversion motors. The suction port is automatically positioned with the change order.
With gas storage tank and low pressure protection function.
NC cutter helical knives
Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.Closed electric control box, plus air conditioning and dehumidification.
It can store 200 units orders,replace the cutter specifications quickly and accurately,changing orders without stop,And enables networked computers to facilitate production management.
Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
Precision adjustable no gap gear to ensure precise blade engagement, running balance.
Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling.
Knife roller: fine quality forged steel material, the balanced, with good stability.
Automatic large gantry stacker
Servo drive platform lift, four sections of frequency transmission, automatic points in batches, automatic stacking discharge, imported high-strength belt output,out paper side standard transport aircraft.
Gantry stacking.Change order time 20 seconds,automatic counting.
Synchronized with the production management system,orders management,Centralized management,Do not slow down automatically for a single.
Production management for a single waste is less than 700mm.
The crawler stacking platform,AC servo control lifting, stacking stable,tidy.
Backsplash can automatic shift,stacking for small orders;
Independent sealed control cabinets, electrical equipment operating under clean environment;
Color touch-screen display for easy on-site operation.
Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity.
Production Management System (complex)
Improve the automation of production lines,easy to operate.reduce consumption,Improve the utilization of the base paper,save costs. Automatic control production line,stable quality cardboard.Increase the average speed,Increase productivity.Automatic statistics production ,Easy to keep control of the production line, improve efficiency.
Glue station system
Customers -owned pipeline.Glue configuration is composed by carrier tank,main tank,storage tank,and send plastic pump,back plastic pump.
The system does not need to use stabilizer when making paste, and the paste liquid has strong penetrating power and the paste liquid is stable.
The operation of the entire system is controlled by the setting of the program, and the software of the control system is designed and developed by the company according to the actual needs of each carton factory, and the operation is stable and reliable.
The addition of all materials is set by the program and controlled by the PLC, and the measurement is accurate.
The system is equipped with a temperature sensor and a temperature display to control the glue temperature to ensure that starch molecules are more soluble in water, and at the same time to prevent the quality of the glue from being affected by the ambient temperature and causing large changes.
This equipment is equipped with an automatic tank washing program. After the glue is delivered, the tank body is automatically cleaned.
The liquid level sensor of each glue point storage tank is used to monitor the liquid level. When the liquid level is low, the PLC automatically selects the formula and prepares the paste according to different glue points.
The cutting and stirring time are controlled by PLC through program setting.
After alkalizing into liquid alkali, the tablets are stored in the alkali storage tank; the level of the alkali transfer tank is controlled by PLC. When the set low limit is reached, it is automatically refilled from the alkali storage tank through the pump.
When the material level of the starch storage tank drops to the material level sensor, the system automatically alarms to prompt the addition of materials and vibrates the addition of materials.
The glue feeding is automatically sent to the glue storage tank through the pneumatic diaphragm pump, which is controlled by the PLC.
Gas source system
Gas source is prepared by the customers.
Steam system
Steam system components used in all GB valves.Including rotary joint,upper and lower dispenser.traps,pressure table and so on.Customer-owned boilers and pipes.
It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable.
Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment.
Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped.
Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage.
The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint.
All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure.
Electrical control cabinet system
Electronic control system::fingerless single facer,driving part,NC thin blade slitter scorer,double facer,glue machine all adopt frequency motor,delta frequency control system.operation interface easy and convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function.The main contactor by French famous brand products, the main motor adopts SIEMENS, main bearing by Japan NSK, main inverter, PLC by SIEMENS.
Company Profile
Company information
Zhanzhuo Machinery, professional manufacturer of high quality corrugated cardboard carton machine, has the right to import and export. Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high definition high speed printing slotting die cutting machine, intelligent automatic high speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on. The products are safe and stable in quality and superior in performance. They have won more than ten national patents and passed ISO9001 quality management system certification and CE EU certification. Our pre sales and after-sales service are efficient and reliable, customized services, professional remote video guidance and overseas technical support for engineers, and we are at your service 24 hours a day.
Looking around the world, products are exported to the United States, Britain, Germany, South Korea, Australia, Mexico, Turkey, Brazil and many other countries. I can't give you the lowest price, can only give you the highest quality; I would rather explain the price for a while, don't want to apologize for the quality for a lifetime! It has an absolute advantage in the fierce competition in the same industry.
Global trade, honesty first. Choose us and choose the most reliable partner in the world. World-class, set sail from here.
Our Advantages
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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