Experience seamless precision and efficiency with our Automatic Folder Gluer and Stitcher Machine, engineered to elevate your production capabilities to new heights.
Detailed Photos
Product Description
Introduction of whole machine:
Introducing the revolutionary Full-Automatic Box Gluing Machine, a masterpiece of engineering excellence, designed to streamline your production process with unparalleled precision and efficiency. This state-of-the-art machine comprises four integral components: the paper feeding section, gluing folding unit, nailing box gluing pressing area, and counting and accumulating segment. Experience the seamless blend of technology and practicality, with features like digital display speed regulation and microcomputer amplitude modulation that offer a simple, fast, and reliable control experience. Enjoy the convenience of automatic paper feeding, gluing folding, counting, and seamless stacking output, all achieving an impressive average speed of 150 sheets per minute, peaking at 220 sheets per minute with a nailing capacity of up to 600 nails. Our commitment to high efficiency, energy conservation, and eco-friendly operations makes this machine your ultimate choice for sustainability in modern manufacturing.
Inspired by European standards, our machine's electrical systems are crafted for utmost safety, reliability, and ease of use and maintenance. The inclusion of a vibrant color touch man-machine interface alongside a robust Panasonic master PLC control unit epitomizes user-friendliness and innovation. The design anticipates future advancements with program upgrade interfaces, ensuring your equipment remains cutting-edge. Enjoy the variable frequency speed regulation of the main motor, delivering a stable and environmentally conscious performance with up to 30% energy savings. The system proactively safeguards the motor with automatic alarms in case of anomalies like voltage fluctuations, overheating, or excessive current, supported by Siemens AC contactors and thermal overload relays. Simplify maintenance with aviation plug-in connections, and enjoy operational flexibility with stainless steel operation button panels installed front and back, detailed with intuitive graphics and text for effortless understanding and navigation. This is elegance, efficiency, and excellence coalesced into a single, groundbreaking machine.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part: Experience seamless integration and exceptional performance with our advanced feeder paper system.
1. Enjoy superior automation with our cutting-edge PLC computer programming controller. Effortlessly manage operations through digital interfaces and touch screens that allow for data modifications without halting production. Revel in the convenience of automatic paper feeding, folding, box sticking (nail box), counting, and stacking (packaging) for an uninterrupted workflow.
2. Our vacuum adsorption belt feeding paper system is engineered to perfection, offering adjustable air volume to accommodate various paperboard types, ensuring flawless paper feeding. The electrically adjustable front supporting board and baffle plates provide rapid and convenient setup.
3. With the innovative four-channel electric preloading structure, we address paperboard pressing line deviations, resolving issues such as scissors difference, bulging, and uneven lines, ensuring impeccable formation and quality.
4. The paper feeding belt, crafted from premium imported rubber, boasts exceptional wear resistance and high friction for reliable performance.
5. The pneumatic side-patting device minimizes manual feeding errors and enhances paper feeding stability. 6. Electrically adjustable lateral movement of the side stop gauges ensures precision and adaptability.
7. Our state-of-the-art high-grade electromagnetic clutch and braking system offers flexibility in operation modes while precisely controlling paperboard specifications and output accuracy.
8. Navigate with ease using the 7-inch ultra-clear touch screen, designed for intuitive adjustments and rapid order changes.
Folder Part: Elevate your folding process with our meticulously engineered folder components, ensuring each carton is crafted to perfection.
1. The seamless, butted endless synchronous conveyor belt, made from special imported materials, is engineered for high friction and durability, preventing dislocation and surface damage to cartons.
2. Our front section features a unique electric four-preloading structure with multi-channel line pressing compensation, ensuring precise correction of cardboard pit line deviations for superior folding accuracy.
3. The robust, extended folding section is equipped with an innovative double servo belt correction device, ensuring unparalleled precision in the carton forming process.
4. Our gluing department utilizes premium stainless steel gluing wheels for consistent application, efficient glue usage, and easy maintenance with stainless-steel paste wheels and glue tanks. Experience automated glue application and circulation for seamless operations.
Stitcher Part: Experience the pinnacle of stitching technology with our versatile, high-performance stitcher components.
1. Our advanced nail box mechanism features a lifting machine for swift transitions between sticking and nailing modes, reducing manual adjustments and simplifying order changes.
3. Equipped with four elevators, each supporting 1.5 tons, our lifting system guarantees stability, precision, and longevity, offering compact size with impressive load capacity.
4. When switching to box sticking mode, the nail remover's bottom plate is unnecessary, streamlining the process.
5. Dual servo drive enhances accuracy, reduces mechanical transmission, and minimizes failure rates for seamless operations. 6. Effortlessly modify parameters (nail distance, number, species, tailgate) via an intuitive touch screen interface.
7. Crafted from tungsten steel, our bottom die and blade provide superior wear resistance for long-lasting durability.
8. The entire nail head is precision-crafted from special steel in Guangdong, with design speeds reaching 1000 nails per minute for rapid, efficient production.
Stacker Part: Optimize your stacking process with our strategically designed components, ensuring a flawless, efficient production line.
1. Introducing our state-of-the-art stacking output department: ingeniously equipped with cutting-edge automatic counting features. Experience seamless and orderly stacking output, meticulously tailored to meet your specific requirements. Effortlessly set the precise output of finished boxes according to your needs, and watch as the number of boxes increases in perfect harmony with your demands.
Correcting and molding through advanced step transmission technology;
2. Witness the marvel of uniform output production, skillfully crafted to address and adjust any minor deviations that may occur due to the rolling pit during the cardboard forming process. This ensures that the final carton achieves utmost perfection and quality. 3. Our ingenious stacking part utilizes a direct-shooting design, delivering outstanding results with impressively low noise levels. The finished products are meticulously stacked and aligned into the output segment, ready for seamless bundling.
4. Our counting department is a marvel of precision, featuring pneumatic alignment that guarantees standardized and tidy paper output for small boxes. Experience unparalleled organization and efficiency with each output.
Company Profile
Company Information
Dongguang Zhanzhuo Machinery: Your Trusted Manufacturer of High-Quality Solutions Renowned for our premium quality corrugated cardboard carton machinery, Zhanzhuo Machinery proudly holds import and export rights. Our flagship offerings include the 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard and carton production lines, cutting-edge intelligent digital printers, and automatic high-precision craft solutions. Definition, High-Efficiency Innovations Our standout high-speed printing, slotting, and die-cutting machines redefine efficiency and precision. Explore our range of high-performance machines: intelligent automatic folder gluers, versatile stitcher machines, combined gluer/stitcher units, and a variety of essential supporting equipment like roller paper cutters, flute laminating systems, and partition assemblers. Our products boast unmatched safety, exceptional stability, and peak performance, recognized by over ten national patents, ISO9001 certification, and the esteemed CE EU certification. Our pre- sales and after-sales services are paragons of efficiency and reliability. We offer bespoke customization, expert remote video guidance, and overseas technical support by our skilled engineers, available around the clock to meet your every need.
On a global scale, our products are cherished in diverse markets including the United States, the UK, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, among many others. While we might not promise the lowest prices, we guarantee unrivaled quality. We believe in explaining our value once rather than compromising quality forever. Our superiority stands strong amid fierce industry competition.
In global trade, integrity is paramount. Choose Zhanzhuo Machinery for a partnership rooted in trust and reliability. Embark on a world-class journey with us and set sail towards excellence.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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