Introducing the cutting-edge Automatic Folder Gluer and Stitcher Machine, designed to revolutionize your production line by seamlessly integrating advanced folding, gluing, stitching, and nailing capabilities. Experience unparalleled efficiency and precision tailored for customized production needs.
Detailed Photos
Product Description
Introduction of Whole Machine:
Discover the pinnacle of automation with our Full-Automatic Box Gluing Machine, meticulously engineered with precision and efficiency in mind. This innovative masterpiece is composed of four distinct parts: the paper feeding section, gluing and folding unit, nailing and pressing mechanism, as well as the counting and accumulating segment. Embodying cutting-edge technology, it boasts digital display speed regulation and microcomputer amplitude modulation, ensuring a seamless, swift, and reliable control mode. Experience the marvel of automatic paper feeding, cohesive gluing and folding, precise counting, and efficient stacking output. Revel in its exceptional performance with an astounding average gluing speed of 150 sheets per minute, scaling to a remarkable 220 sheets per minute, and a formidable capability of up to 600 nails. Our unwavering commitment to high efficiency, energy conservation, and environmental sustainability sets a new standard in the industry.
Adhering to the prestigious European standards, our entire machine's electrical components are crafted with an unwavering focus on safety, reliability, and ease of operation and maintenance. The sophisticated system employs a vibrant color touch man-machine interface alongside a Panasonic master PLC control, maximizing user convenience and personalization. Future-proof your operations with our reserved program upgrade interfaces, ensuring seamless equipment upgrades. The variable frequency speed regulation of the main motor not only guarantees stability but also champions environmental responsibility, delivering approximately 30% energy savings while offering comprehensive motor protection. Be assured that with Siemens AC contactors and thermal overload relays, your motor is safeguarded against overloads and potential damages. Our ingenious design includes aviation plug-ins for easy assembly and maintenance, while the dual operation button panels at both ends of the machine, crafted from stainless steel, exude elegance and functionality. Clear graphical and textual instructions make navigating the machine's intuitive functions a breeze, enhancing both understanding and productivity.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Section
1. Embrace cutting-edge automation with our machine, featuring a PLC computer programming controller, intuitive digital operations, and an interactive touch screen for seamless data input and changes without halting production. Experience effortless automation with features like automatic paper feeding, folding, box sticking (nail box), counting, stacking, and packaging.
2. Our vacuum adsorption belt feeding mechanism offers adjustable air volume tailored to your paperboard needs, ensuring impeccably smooth paper feeding. Enjoy the convenience of electrically adjustable front supporting board and baffle plates, providing swift and easy adjustments.
3. Discover innovation with a newly upgraded four-channel electric preloading structure designed to meticulously correct and compensate for deviations in paperboard pressing lines. This upgrade effectively addresses challenges such as scissors differences, bulging, and uneven lines in paperboard formation.
4. The paper feeding belt, crafted from imported rubber, ensures durability and exceptional friction, promising wear-resistance that withstands the test of time.
5. The pneumatic side-patting device significantly minimizes manual paper feeding errors, enhancing the stability of the paper feeding process. 6. Enjoy the ease of electric adjustment for lateral movement of the left and right side stop gauges.
7. Equipped with a premium electromagnetic clutch and braking system, our machine allows for single or continuous operation of the paper feeding section, precisely controlling paperboard wave costs during specification adjustments and ensuring output accuracy.
8. Navigate with ease using the 7-inch ultra-clear touch screen for straightforward adjustments and swift order changes.
Folding Section
1. Our seamless, endless synchronous conveyor belt, made from imported high-friction, ultra-wear-resistant materials, promises smooth operation without dislocation or surface scratches on cartons.
2. The front section boasts a unique electric four-preloading structure and multi-channel line pressing compensation, ensuring precise correction of cardboard pit line deviations for more accurate carton folding.
3. The folding section is enhanced with a robust, extended model featuring a unique double servo belt correction device, ensuring superior accuracy during the carton molding process.
4. The gluing department utilizes premium stainless steel gluing wheels for consistent adhesive application, optimizing glue efficiency. With stainless steel paste wheels and glue tanks, cleaning is a breeze, while the automatic glue pump ensures seamless glue application and circulation.
Stitching Section
1. Streamline your operations with our innovative lifting machine, enabling quick transitions between sticking and nail box modes with minimal manual adjustments. Effortlessly manage order changes. 2. Precision is guaranteed with high-precision linear slide rails, ensuring accurate repeated positioning for the nail machine lifting.
3. Featuring four powerful elevators capable of carrying 1.5 tons each, our lifting system ensures unparalleled stability and accuracy, while offering a compact design, impressive bearing capacity, and an extended maintenance interval.
4. When switching to box sticking mode, there's no need for the nail remover's bottom plate, streamlining your process.
5. Our system boosts accuracy with a double servo drive, reducing mechanical transmission parts to effectively lower failure rates. 6. Enjoy the convenience of touch screen operations, allowing for quick and easy changes to parameters like nail distance, number, species, and tailgate.
7. Crafted from tungsten steel, the bottom die and blade offer superior wear resistance, ensuring longevity and performance.
8. The entire nail head is precision-engineered from special Guangdong steel, processed with meticulous computer gong craftsmanship. With a design speed of 1000 nails per minute, efficiency is at your fingertips.
Stacker Section
1. In our state-of-the-art stacking output department, we feature automatic counting and precise, orderly stacking that elevates efficiency to new heights. Tailor the output of finished boxes to your exact specifications with ease, as our system allows you to set and increase the desired number of boxes effortlessly.
Experience the seamless perfection of correcting and molding through our advanced step transmission system;
2. Enjoy uniform output that skillfully adjusts minor deviations from the rolling pit during the cardboard forming process, ensuring the formed carton achieves impeccable precision and quality. 3. Our innovative direct-shooting design in the stacking section ensures impressive results with remarkably low noise. This thoughtful design stacks the finished products neatly into the output section for efficient bundling, enhancing productivity.
4. The counting department is equipped with precise pneumatic alignment, ensuring that the paper output of small boxes is standardized, organized, and pristine every time.
Company Profile
Company Information
Zhanzhuo Machinery: The Pinnacle of Excellence in Machinery Manufacturing As a distinguished professional manufacturer, Zhanzhuo Machinery specializes in top-tier corrugated cardboard carton machines. With the prestigious authorization to import and export, we proudly present our flagship products: the robust 3-layer, 5-layer, and 7-layer corrugated board production lines, alongside advanced cardboard and carton production lines. Our intelligent digital printer machines and automatic high-performance machinery ensure unparalleled operational efficiency. Our collection features high-definition, high-speed printing slotting die cutting machines and intelligent, automatic, high-speed folder gluer machines. Our repertoire extends to include versatile stitcher machines, combination gluer and stitcher machines, precision roller paper cutter machines, and state-of-the-art cardboard flute laminating machines. We offer roller-to-roller film laminating machines and partition assembler machines among other innovative solutions. Our products stand out for their exceptional safety, unwavering stability, and superior performance. Our commitment to quality has earned us over ten national patents, and the endorsement of the ISO9001 quality management system certification, alongside the CE EU certification. Our pre-sales and post-sales services embody efficiency and reliability. We deliver bespoke services, enhanced by professional remote video guidance. Our comprehensiveoverseas technical support is available round the clock, ensuring our engineers are at your service 24/7.
With a keen eye on global expansion, our products have made their mark in the United States, UK, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and a multitude of other countries. While we may not offer the lowest prices, we guarantee unmatched quality. Let us justify the price once, rather than apologize for the quality eternally. Our products hold a distinct advantage in the competitive landscape.
In the realm of global trade, integrity is paramount. By choosing us, you select the most dependable partner worldwide. Embark on a journey to world-class excellence, beginning right here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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