Discover the Ultimate in Efficiency with Our Automatic Folder Gluer and Stitcher Machine
Detailed Photos
Product Description
Introduction of Whole Machine:
This state-of-the-art, full-automatic box gluing machine is an extraordinary fusion of innovation and efficiency, comprising four integral parts: the paper feeding section, the gluing and folding segment, the nailing, box gluing, and pressing area, and the counting and accumulating unit. It features a digital display for seamless speed regulation, enhanced by microcomputer amplitude modulation for a control experience that is not only fast and straightforward but also reliably precise. Enjoy automated paper feeding, gluing, folding, counting, and stacking outputs with an impressive average box gluing speed of 150 sheets per minute, peaking at 220 sheets per minute with a capacity for up to 600 nails. This machine exemplifies high efficiency, esteemed energy conservation, and a commitment to environmental sustainability-our utmost priorities.
Crafted with meticulous adherence to European standards, the machine's electrical components are designed for safe, reliable operation and effortless maintenance. It boasts a sophisticated color touch man-machine interface alongside Panasonic's advanced master PLC control, ensuring operations are intuitive and user-centric. Both the interface and PLC feature reserved program upgrade interfaces, allowing seamless future enhancements. The main motor is equipped with variable frequency speed regulation, offering stable speeds while championing energy conservation, achieving approximately 30% power savings. It includes a comprehensive motor protection system that triggers alarms and halts operations if voltage irregularities, overheating, or excessive current occur, displaying specific alarm codes for immediate resolution. Utilizing Siemens AC contactors and a thermal overload relay, the machine ensures motor longevity and protects against overloads. The machine's connectors are aviation plug-ins for easy disassembly and maintenance, while dual operation buttons at the front and rear offer flexibility. The stainless-steel panel is not just robust but also elegantly crafted, with graphics and characters enhancing its user-friendly functionality.
Product Parameters
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| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
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| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
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| Maximum carton length Amm |
780 |
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| Minimum carton length Amm |
130 |
210 |
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| Maximum carton width Bmm |
580 |
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| Minimum carton width Bmm |
80 |
170 |
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| Maximum paper height(C+D+C)(mm) |
1100 |
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| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
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| Minimum rocker size C(mm) |
50 |
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| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
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| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
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| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. Experience the state-of-the-art integration of a PLC computer programming controller that effortlessly orchestrates operations with digital precision. Seamlessly input data through an intuitive touch screen, allowing data changes without halting the process. Enjoy the unparalleled convenience of automatic paper feeding, folding, box sticking (nail box), counting, and stacking, culminating in a seamless automatic packaging experience.
2. Enhance your productivity with vacuum adsorption belt feeding, tailored to adjust air volume for various paperboard types, ensuring flawless paper feeding. Experience swift and hassle-free adjustments with electrically controlled front supporting board and baffle plates.
3. Revel in the newly upgraded four-channel electric preloading structure, meticulously designed to correct and compensate paperboard pressing line deviations. Overcome technical challenges such as scissors difference, bulging, and high and low lines during paperboard forming.
4. The paper feeding belt, crafted from imported rubber, boasts exceptional wear resistance and high friction, ensuring durability and efficiency.
5. The pneumatic side-patting device significantly minimizes manual paper feeding errors, elevating paper feeding stability. 6. Effortlessly adjust lateral movement with the electric control of left and right side stop gauges.
7. Unleash precision with high-grade electromagnetic clutch and braking systems, enabling singular or continuous operations. Master specification adjustments with confidence, managing wave costs of paperboard and output accuracy.
8. Navigate with ease using a 7-inch ultra-clear touch screen, providing effortless control, rapid adjustments, and swift order changes.
Folder Part
1. The seamless, butted endless synchronous conveyor belt, forged from high-friction, super wear-resistant imported materials, ensures the carton remains unscratched and perfectly aligned.
2. The front section delivers precision with its unique electric four-preloading structure and multi-channel line pressing compensation, skillfully correcting cardboard pit line deviations for impeccable carton folding accuracy.
3. The robust, heavy-duty extended model folding section, enhanced with a dual servo belt correction device, ensures remarkable accuracy in carton molding.
4. The gluing department is equipped with a premium stainless steel gluing wheel, delivering uniform gluing while optimizing glue usage. Both the paste wheel and glue tank are crafted from stainless steel, facilitating ease of cleaning. The glue pump automates glue application and circulation, enhancing efficiency.
Stitcher Part
1. The nail box section features a lift mechanism, enabling swift transitions between sticking and nail box modes with minimal manual adjustment, simplifying order changes. 2. High-precision linear slide rails in the lifting part ensure precise nail machine positioning.
3. Equipped with four robust elevators, each supporting 1.5 tons, this system guarantees stability and precision. Despite its compact size, it offers impressive load capacity and prolonged maintenance intervals.
4. In box-sticking mode, the nail remover's bottom plate becomes redundant, streamlining operations.
5. Enhanced with double servo drive, enjoy pinpoint accuracy while reducing mechanical transmission components, effectively decreasing failure rates. 6. Benefit from user-friendly touch screen operations that allow quick adjustments to parameters such as nail distance, number, species, and tailgate.
7. The bottom die and blade, constructed from tungsten steel, offer superior wear resistance, ensuring longevity.
8. Featuring the renowned Guangdong-designed nail head, meticulously crafted from special steel and precisely processed with a computer gong. The nail head showcases an impressive design speed of 1000 nails per minute.
Stacker Part
1. Our stacking output department is ingeniously designed with automated counting and meticulous stacking capabilities. It seamlessly organizes and stacks finished boxes, customizable to meet your specific requirements. This advanced system not only enhances efficiency but also amplifies the productivity potential by increasing the number of boxes with ease.
Our step transmission system offers impeccable correcting and molding, ensuring precision in every operation.
2. Experience uniform output with our state-of-the-art system that precisely adjusts any minor deviations, caused during the cardboard forming process, to ensure perfectly formed cartons. 3. Employing a direct-shooting design in the stacking section, we offer superior performance with minimal noise. The process results in finished products that are neatly arranged and primed for bundling in the output section.
4. Our counting department features pneumatic alignment, ensuring that the output of small boxes is consistently standardized and impeccably tidy.
Company Profile
Company Information
Zhanzhuo Machinery stands as a beacon of excellence, a professional manufacturer renowned for high-performance equipment. Specializing in top-quality corrugated cardboard carton machines, Zhanzhuo Machinery proudly holds the right to import and export. Our main offerings include 3-layer, 5-layer, and 7-layer corrugated board production lines, comprehensive cardboard production lines, cutting-edge carton production lines, and state-of-the-art intelligent digital printers. Our automatic high-performance solutions are designed to redefine industry standards. definition, high speed printing, slotting, die cutting machines, our intelligent automatic systems excel in precision and efficiency. speed folder gluer machines, stitcher machines, and combined gluer and stitcher units. Our portfolio also includes roller paper cutter machines, cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines. Each product guarantees safety, stability, and superior performance, having earned more than ten national patents, ISO9001 quality management, and CE EU certifications. Our commitment to excellence extends beyond production with an outstanding pre-sales and after-sales service experience. Our services are efficient and reliable, offering tailored solutions, professional remote video guidance, andoverseas technical support from expert engineers, available around the clock to meet your needs.
Our global footprint is vast, with products exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other nations. While I may not offer the lowest price, I guarantee unmatched quality. I prefer explaining the cost once over apologizing for quality forever. Our products offer a decisive edge in the competitive landscape.
In global trade, honesty is paramount. By choosing us, you choose the most reliable partner, poised to set sail on a journey of world-class success.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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