Introducing our state-of-the-art Automatic Folder Gluer and Stitcher Machine, designed to revolutionize your production line. Engineered with precision and efficiency in mind, this machine seamlessly integrates folding, gluing, and stitching processes, ensuring your workflow is both smooth and uninterrupted. Its cutting-edge technology guarantees exceptional durability and reliability, making it an indispensable asset for any manufacturing setup. Elevate your operational capabilities with this advanced machinery and experience unrivaled productivity like never before.
Detailed Photos
Product Description
Introduction of Whole Machine:
The Full-Automatic Box Gluing Machine is a marvel of modern engineering, meticulously crafted to enhance productivity and streamline operations. This sophisticated machine seamlessly integrates four essential parts: the paper feeding component, the gluing and folding segment, the nailing, gluing, and pressing unit, and the counting and accumulating section. Equipped with digital display speed regulation and microcomputer amplitude modulation, it offers an unparalleled combination of simplicity, speed, reliability, and precision. The fully automated capabilities include paper feeding, gluing, folding, precise counting, and efficient stacking, boasting an impressive average box gluing speed of 150 sheets per minute, with peak performance reaching up to 220 sheets per minute and an outstanding nailing capacity of 600 nails. Our relentless pursuit of high efficiency, energy conservation, and environmental sustainability sets us apart in the industry.
Designed with an unwavering commitment to safety and reliability, this machine adheres to European standards, ensuring its electrical components are both dependable and easy to maintain. The inclusion of a color touch man-machine interface and Panasonic master PLC control system enhances operational convenience and humanizes user interaction. Future-proofing is embedded in the machine's DNA, with reserved program upgrade interfaces on both the touch interface and PLC, enabling seamless equipment advancement. The main motor is equipped with variable frequency speed regulation, offering stable performance while championing environmental and energy-saving practices, notably reducing power consumption by approximately 30%. The motor is safeguarded by an intelligent inverter that triggers alarms and halts operations under adverse conditions such as voltage fluctuations or overheating, displaying corresponding alarm codes for easy troubleshooting. Equipped with Siemens AC contactors and a thermal overload relay, the machine ensures optimal motor protection during overload scenarios. All machine wires are strategically connected via aviation plug-ins, simplifying disassembly and maintenance. Operational ease is further enhanced by strategically placed stainless steel operation button panels at both the front and back, adorned with intuitive graphics and character descriptions for an effortless user experience. This blend of elegance and functionality ensures that every aspect of machine operation is both beautiful and comprehensible.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder Paper Part
1. This state-of-the-art machine employs a PLC computer programming controller, allowing for seamless digital operations via an intuitive touch screen. Effortlessly input data and make changes without halting operations. It provides automated paper feeding, folding, box sticking (nail box), counting, and stacking output, transforming your workflow into a paragon of efficiency with automated packaging.
2. Our vacuum adsorption belt technology adjusts air volume to suit various paperboards, ensuring impeccable paper feeding. Experience rapid and convenient adjustments with electrically modifiable lifting front supports and baffle plates, streamlining your operations.
3. Witness the revolutionary four-channel electric preloading structure, adeptly correcting and compensating deviations in paperboard pressing lines. This innovation addresses common issues like scissors difference, bulging, and misaligned forming lines with precision.
4. The paper feeding belt crafted from imported, wear-resistant rubber offers high friction, ensuring longevity and reliability in your production process.
5. The pneumatic side-patting device minimizes manual paper feeding errors, enhancing stability. 6. Effortlessly adjust the lateral movement with electrically controlled side stop gauges, optimizing your workflow's efficiency.
7. With high-grade electromagnetic clutch and braking systems, you can manage single or continuous operations seamlessly. This feature effectively controls wave costs during specification adjustments and maintains precision in output paperboards.
8. Manage adjustments swiftly with a 7-inch ultra-clear touch screen, ensuring ease of use and quick order changes, propelling your production capabilities to new heights.
Folder Part
1. The seamless, butted endless synchronous conveyor belt, made from imported materials, resists dislocation and scratching, ensuring pristine surfaces for your cartons with unrivaled wear resistance and high friction.
2. Designed with a unique electric four-preloading structure, the front section offers multi-channel line pressing compensation, precisely correcting cardboard pit lines for immaculate, accurate folding every time.
3. The folding section features a heavy-duty, extended model with an exclusive double servo belt correction device, ensuring precision throughout the carton molding process, enhancing your production's accuracy.
4. Our gluing department boasts high-quality stainless steel gluing wheels that distribute glue evenly while conserving resources. The stainless steel paste wheel and glue tank are easy to clean, and the automatic glue pump ensures consistent application and stops for circulation.
Stitcher Part
1. Utilizing a state-of-the-art lifting machine, transition seamlessly between sticking box and nail box modes with minimal manual input. Experience swift order changes, enhancing operational flexibility. 2. The high-precision linear slide rail in the lifting part ensures exact repeat positioning, maintaining accuracy in nail machine operations.
3. With four elevators, each supporting up to 1.5 tons, this system ensures stable, precise lifting while being compact, delivering robust bearing capacity and extended maintenance intervals.
4. Once switched to box sticking mode, the nail remover's bottom plate becomes unnecessary, simplifying operations.
5. The addition of a double servo drive enhances accuracy, significantly reducing mechanical transmission parts and failure rates. 6. Harness the power of touch screen controls to swiftly modify parameters like nail distance, number, species, and tailgate, enhancing operational efficiency.
7. Crafted from tungsten steel, the bottom die and blade offer exceptional wear resistance, ensuring durability and performance.
8. Features a Guangdong-made nail head crafted from special steel, precisely processed for optimal performance. 9. Experience an impressive nail head speed of 1000 nails per minute, advancing your production capabilities.
Stacker Part
1. Our state-of-the-art stacking output department is ingeniously designed with automatic counting capabilities, ensuring orderly and seamless stacking. Tailor your production with ease as you set specific finished box outputs to meet your unique requirements. Revel in the ability to enhance your box count effortlessly, optimizing your productivity like never before.
Experience flawless correcting and molding with our advanced step transmission technology;
2. Enjoy a uniform and impeccable output that adeptly compensates for any slight deviations introduced during the rolling pit forming process of cardboard. The result is a beautifully crafted carton that achieves perfection at every turn. 3. Our innovative stacking part employs a cutting-edge direct-shooting design, delivering excellent results with minimal noise. Revel in the sight of your finished products stacked with precision into the output section, ready for seamless bundling.
4. Our counting department is masterfully equipped with pneumatic alignment, ensuring every small box is outputted with standardized precision and tidiness. Experience a new level of organized efficiency in every operation.
Company Profile
Company Information
Zhanzhuo Machinery: A Distinguished Innovator in High quality corrugated cardboard carton machinery, proudly endowed with import and export rights. Our premier offerings include: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, cutting-edge intelligent digital printer machine, and our industry-leading automatic high definition, high speed printing slotting die cutting machine. We also excel in crafting the intelligent automatic high speed folder gluer machine/stitcher machine, combination gluer and stitcher machines, precision roller paper cutter machines, advanced cardboard flute laminating machines, roller to roller film laminating machines, and partition assembler machines. Our products epitomize safety and stability with outstanding performance. Proud recipients of over ten national patents, all products meet ISO9001 quality management system standards and bear the CE EU certification. Our pre sales and after-sales services are marked by efficiency and reliability, with customized solutions, expert remote video guidance, and overseas technical support from our skilled engineers, available around the clock to serve you.
Gazing across the globe, our products reach the shores of the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and countless other countries. We promise not the lowest prices, but the highest quality; we prefer brief explanations over lifelong apologies for quality! Our products stand unmatched in the fiercely competitive industry.
In global trade, integrity is paramount. Choose Zhanzhuo Machinery and align with the world's most trustworthy partner. Embark on a world-class journey from here.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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