Step into a realm of unparalleled innovation with our Full Automatic Advanced High Speed Corrugated Carton Printer Machine for Custom. Crafted with precision and designed for ultimate efficiency, this groundbreaking machine is your gateway to elevating production capabilities. Experience seamless operations paired with superior output quality, as you embrace the future of carton printing and die-cutting technology. Witness where high performance intersects with remarkable speed and unwavering reliability, setting new standards in the industry.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile powerhouse seamlessly orchestrates a symphony of processes, including vibrant multi-color printing, precise line pressing, efficient slotting, meticulous trimming, flawless corner cutting, dynamic die cutting, and seamless punching-all harmoniously integrated into a single, streamlined operation. The cutting-edge technology at its core utilizes advanced adsorption techniques for impeccable paper feeding, while the main machine's sophisticated frequency converter and fan system meticulously synchronize start and stop functions for flawless operation. Outfitted with a high-power dust removal fan, this machine effortlessly cleans the cardboard's surface, ensuring it is primed for precise printing. The intuitive user interface, featuring both main and side touch screens, is seamlessly controlled by an advanced PLC programming system. This provides a seamless human-machine interface that optimizes control over every operational aspect, from feeding to output. For enhanced operational safety and real-time monitoring, the main machine's front is equipped with paper output monitoring equipment, delivering instant insights into the paper output department's status during both start and stop phases, ensuring operator safety and maximizing machine efficiency. Each component of this cutting-edge equipment boasts an electric opening and closing system, a sophisticated pneumatic locking and plate lifting system, an automatic ink mixing system, and an ink shortage alarm system. These features guarantee smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are crafted with dynamic and static balance treatment, and the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a state-of-the-art spray circulating lubrication system with a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, intuitive ease of use, and minimal maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to redefine the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Our state-of-the-art paper feeding unit features the pinnacle of Taiwan Province's cutting-edge technology. Designed with precision in mind, it boasts a wheel shaft made from premium bearing steel, guaranteeing robust performance and unwavering reliability in every operation.
- Experience unparalleled ease with our vibrant 7-inch color touch screen control panel, offering an intuitive man-machine interface. Effortlessly navigate and control the feeding, printing, slotting, and die cutting sections, with real-time monitoring of phases, machine speed, and production counts. Adjust system settings, such as fan speeds and alignment, with precision and simplicity. Choose between manual and automated control thanks to the versatile dual operating systems, ensuring you have everything you need for efficient and safe operation at your fingertips.
- Our suction fan optimizes the smoothness of paper feeding, adapting seamlessly to varying cardboard sizes through its frequency converter-controlled motor. This intelligent design not only saves energy, enhancing cost efficiency, but also ensures superior printing quality. The powerful dust removal system, featuring a robust motor and multiple dust brushes, meticulously cleanses cardboard surfaces of impurities, ensuring pristine results every time.
- Discover the excellence of our leading edge paper feeding technology, ideal for all corrugated shapes. It delivers consistent performance and outstanding precision while the vacuum negative pressure suction flat feeding guarantees accuracy at high speeds. Opt for the 'Soft Pressing' high matching type to enjoy reduced friction, minimized cardboard damage, and preserved corrugated strength, effortlessly handling even E-groove and lower quality cardboards, streamlining operations and reducing congestion.
- With the leading edge of the cardboard serving as the positioning benchmark, our system significantly reduces discrepancies in cardboard length. As the cardboard reaches the pulley, it maintains a synchronized speed, ensuring a smooth transition and eliminating any risk of speed variance disrupting precision, delivering flawless results every time.
- Our electric left-right stop gauges ensure effortless adjustments, whether synchronized or independent. The cardboard dragging frame offers seamless width adaptability with its electric adjustments, while the manually lifted front baffle combines reliability with ease of use, guaranteeing a user-friendly experience.
- Innovation meets safety with our unit's electric control machine and alarm system managing the opening and closing. This advanced setup prevents mishaps, featuring a friction clutch transmission shaft and a pneumatic interlocking device for added security and precision. Overload protection safeguards integral components, allowing swift resumption of normal production after adjustments, thus preventing losses from misaligned printing.
- Our lower roller, made from superior seamless steel, is finely ground and electroplated for enhanced friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, with elastic and wear-resistant layers, paired with a quick-release design, facilitate convenient and swift operations. Our precise two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control, ensuring every movement is executed with perfection.
Printing unit:
Printing plate roller
The printing plate roller is a testament to precision, with a diameter under ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from top-grade steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction, making it perfect for high-speed printing. Ingeniously designed, the shaft features engraved reference lines on its horizontal and circumferential planes for effortless plate hanging and alignment. The ratchet-secured fixed plate winding shaft and plate hanging groove allow for swift plate changes. With an electrically modifiable axial distance adjustment between the printing plate roller and the left and right pulling displacement of 6mm, extending to a robust 12mm adjustment range, every correction, whether in motion or at a standstill, is executed with precision. The phase planetary gear of the printing plate roller governs the360°degree circumference adjustment with impeccable finesse, and the 360° Our expertly crafted degree computerized control system effortlessly orchestrates motor operation adjustments, ensuring seamless transitions whether the machine is in motion or at rest. The intuitive touch screen elegantly displays and automatically refines the input size, augmenting operational convenience and precision. A remarkable automatic zeroing feature for the printing plate roller, with a specially designated plate hanging position, is activated at the click of a button, propelling the equipment into the optimal position for plate hanging, thereby significantly amplifying labor efficiency. Additionally, the inclusion of a user-friendly pedal switch allows for facile forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance procedures.
Impression roller
- This impression roller, meticulously engineered from seamless high-quality steel pipe, undergoes exquisite fine processing. Both dynamic and static balance corrections ensure steadfast operation. With processes like quenching, tempering, hot charging, dynamic and static balance, alongside surface fine grinding and electroplating, it delivers unparalleled performance.
- Our state-of-the-art backlash-free gear adjustment mechanism ensures flawless meshing of gears during adjustments, safeguarding transmission precision. A manual micro-adjustment feature allows for the precise gap measurement between the printing plate roller and the impression roller, facilitated by a clear scale display. The utilization of a sophisticated 1:200 double-stage worm gear box for positioning adjustments offers an adjustable range of 0-12mm, guaranteeing precision and accuracy.
Metal anilox roller
- Featuring an innovative cantilever structure, the anilox roller cots streamline both installation and maintenance, with an optional scraper system that can be incorporated later. Crafted by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, each roller is constructed from high-quality steel and processed using cutting-edge techniques to ensure lasting durability, superior wear and corrosion resistance, and excellent ink control. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch to perfectly meet the diverse demands of your printed products.
- Our ingenious pneumatic pressing actions finely adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts. Simultaneously, the electric ink uniforming system activates, preventing ink from drying. With the capability for each printing unit's inking delay time to be independently configured, the anilox roller's one-way overrunning clutch disengages from the driving force, offering swift and convenient ink mixing or washing.
- Enhance your printing capabilities with our optional ceramic net roller (additional price applies). The steel pipe surface is elegantly clad in ceramic, meticulously refined through grinding and laser engraving to ensure uniformly inked dots, ranging from 200 to 400 lines/inch.
Rubber roller
- Expertly engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are crafted from premium seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is enveloped in high-grade Ding Qing rubber, delivering exceptional wear and corrosion resistance. Precision CNC grinders shape them to perfection, ensuring precise height and accuracy of the cots.
- Employing a sophisticated 1:200 double-stage worm gear clearance fine adjustment, the roller ensures consistent and uniform ink application. Post-adjustment, a gravity-induced self-locking mechanism activates, and the rubber roller separates from the anilox roller after cleaning to prevent deformation and maintain its essential elasticity.
Scraper system
- Experience a transformative leap in ink management with our innovative chamber fluid dynamics and ink sealing design. The closed double scraper system excels in ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures optimal alignment between the anilox roller and scraper for superior scraping. The anti-corrosion and anti-sticking coating within the inner chamber streamlines both ink transfer and cleaning processes. Our system is designed for seamless integration, allowing you to effortlessly upgrade from outdated cots or single scraper systems. Fully enclosed, it's ideally suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve unmatched precision with our meticulously accurate scraping angle and mechanical precision. Our system maintains consistent scraper positioning even after replacement, ensuring top-tier scraping results. The sealing system, equipped with an adjustable compensation feature, enables continuous operation without shutdown, securing a fully sealed ink delivery system. The innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required.
Ink supply system
- Our state-of-the-art ink supply system is engineered with a one-way diaphragm type pneumatic pump that masterfully retrieves accumulated water, substantially boosting filtration and circulation efficiency. For systems enhanced with optional scraper ink control, a double-acting diaphragm pump is integrated. This system is equipped with an advanced automatic sensing and detection feature that diligently monitors ink levels, promptly alerting you to any anomalies. The accompanying warning system and alarm ensure optimal safety and flawless functionality.
- The transparent architecture of our ink supply pipe coupled with a high-mounted ink storage cup provides a clear, real-time view of ink levels during production. Our innovative circulating cleaning pipeline and ink roller streamline operations, facilitating swift, efficient cleaning. This guarantees a stable ink supply, ensuring unhampered productivity and seamless operation.
Phase adjustment mechanism
1. Revel in unparalleled mastery over your printing with our printing plate roller phase adjustment system, elegantly managed through a frequency converter. Enjoy the liberty of 360-degree phase adjustments, whether the machine is in motion or at rest, providing seamless adaptability to your operational needs.
2. With our sophisticated frequency converter steering motor speed and encoder integration, paired with an advanced PLC programming system, phase adjustment precision achieves a remarkable accuracy of 0.2mm. This ensures your operations are conducted with exceptional precision and reliability.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism has been ingeniously designed to stabilize machine operations. During machine separation or phase adjustments, it effectively restricts rotation, ensuring the original gear position remains fixed with unmatched precision. This bolsters operational stability and reliability.
- Experience seamless operation with our printing units, each equipped with both positive and negative inching controls for the main machine. This advanced system simplifies plate erasing, hanging, and color registration, significantly enhancing process efficiency and reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department's electrical operations are effortlessly managed with a touch screen interface coupled with a PLC programming automation system. Input the product dimensions ('length * width * height') as per order, and the intelligent computer system will automatically position the order with precision. Additionally, manual fine-tuning of the slotting position is available to meet specific customer specifications, ensuring precision and customization.
Immerse in unparalleled efficiency with our color man-machine interface. It offers menu storage and automatic shift distance compensation, while the motor, powered by a frequency converter, commands the motor transmission box from Taiwan Province Delta. This ensures swift, stable, and precise cutter head displacement. Our encoder, integrated with the PLC control box, facilitates high-profile cutter adjustments, enabling all four cutters to synchronize their distances. This significantly reduces adjustment time while boosting productivity and operational efficiency.
Uncover the full potential of our pre-pressing, line pressing, and slotting capabilities with a six-axis, fully computer-controlled slotting part. This feature offers unmatched precision and effortless operation, setting a new standard for your production needs.
- Our single-shaft, double-knife slotted design includes an internal tooth feature for box height adjustments, preventing lubricant contamination on cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and offers easy positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Expertly crafted, the standard grooving knife, with a robust 7mm thickness, is made from sturdy alloy steel. Post heat treatment, it boasts exceptional hardness and resilience. The double-blade trimming knife offers precision with its razor-sharp edge. The shaft, made of high-quality 45# seamless steel tube, is further enhanced by grinding and electroplating for effortless movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine demonstrates remarkable production adaptability. The elastic double-blade trimming knife delivers smooth, cost-effective trimming with ease.
- Incorporating cutting-edge linear guide rail technology, this machine guarantees stability and precise slotting phase accuracy. It features a ten-screw automatic adjustment system, harmonizing the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This system is controlled by advanced button and touch screen interfaces, ensuring precision and ease of operation.
Pre-pressing wheel and line pressing wheel
- Crafted with precision and expertise, the upper and lower shafts are made from top-tier steel, undergoing processes of quenching, tempering, and electroplating to achieve perfect dynamic and static balance. Enhanced with four groups of innovative line pressing wheels, this machine is designed to prevent cardboard crushing, ensuring lines are smooth and tidy. The slotting part is further refined with prepressing wheels that enhance line shape, minimize cracking, and maintain the regularity of boxes after undergoing dual prepressing and pressing.
- Refine the gap dial for the wire pressing wheel manually, adjusting within a precise range of 2-12mm. Utilizing an advanced backlash-free adjusting mechanism, the gear adjustment remains flawless without disrupting gear meshing, ensuring impeccable transmission accuracy and flawless operation.
Slotted phase adjusting mechanism
- Harnessing the power of a sophisticated planetary gear mechanism, the slotting phase is governed by PLC and electric digital input for an exceptionally precise 360-degree adjustment. Modifications can be effortlessly executed, whether the equipment is in motion or at rest, ensuring optimal performance at all times.
Die-cutting unit
- The knife plate roller boasts an outer diameter of < ¢486mm, and a knife template diameter of < ¢536mm, meticulously crafted from premium cast steel. Surface grinding and balance correction enhance its operational stability, while shaft electroplating ensures consistent hole separation uniformity, elevating the machine's performance to new heights.
- Engineered with precision, the die template bolt holes are 10M, featuring an axial spacing of 100mm and 18 equal parts radially. The die cutter height measures 25.4mm, accompanied by wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring adaptability and precision across various applications.
Rubber roller (upper roller)
1. The rubber pad roller is crafted with a diameter of less than ¢536mm, enhanced by a rubber pad diameter of 554mm. A quick-change design ensures remarkable wear resistance and longevity. Constructed from superior cast steel, it undergoes quenching, tempering, and surface fine grinding, ensuring optimal running stability and efficiency.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across different knife positions, thereby significantly extending the Youli rubber pad's lifespan and maintaining top-notch performance.
Grinding repair mechanism
1. Experience the efficiency of electric grinding for the rubber pad, offering swift and effective corrections that significantly enhance its service life, ensuring consistent and high-quality output over time.
Phase adjusting device
1. The die-cutting phase features a sophisticated electric digital 360-degree adjustment capability, allowing seamless modifications during both operation and stoppage of the equipment, facilitating precision and accuracy with every use.
Drive gear
- Achieve impeccable high-precision helical gear transmission with gears crafted from 20GrMnTi high-quality alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, the result is smooth operation, reduced noise, and a lasting hardness of HRC58-62. These features ensure that printing register accuracy remains consistent over time, with minimal wear.
2. Seamless performance is guaranteed with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This innovative solution ensures zero gaps during high-torque usage, providing effortless installation and maintenance. Enjoy the brilliance of long-term transmission accuracy, promising impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system powered by a precision gear oil pump. This ensures unmatched transmission accuracy, safeguarding the longevity and peak performance of your machinery for years to come.
Motor part
- Unlock the superior performance of our main motor, meticulously controlled by the prestigious 'Dongli' frequency converter. Experience seamless, smooth operation with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter delivers superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout, maintaining excellence at all times.
- Experience the superior technology of our machinery, which expertly utilizes Zhongxin fans for dual functionality in both adsorption and dust removal. The machinery is powered by the steadfast Zhejiang DH motor for the phase motor duties, and the renowned Taiwan Province Taibang motor takes charge of ink homogenization. This dynamic duo guarantees an exceptional balance of low noise operation coupled with unwavering power stability.
Bearing part
1. Our machine is equipped with elite 'NSK' main bearings, ensuring a level of precision and durability that is second to none. Additionally, we incorporate high-quality bearings from prestigious domestic manufacturers like Wahalo. This meticulous selection guarantees product accuracy conforming to the stringent P6 P5 P4 levels and meets or exceeds the Z1 group vibration standards, epitomizing excellence in mechanical balance.
Electrical components
1. Each unit boasts an autonomous electronic control unit, designed to offer unparalleled safety and dependability. Our system is enhanced with top-tier components from Zhejiang Zhengtai, which power our relays, indicator lights, buttons, and contactors robustly. Additionally, the integration of Yadeke pneumatic components, including solenoid valves and cylinders, ensures our machinery stands out with flexible, powerful, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds prestigious import and export rights. Our flagship offerings include the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, alongside the robust cardboard production line and the highly efficient carton production line. Our expertise extends to the innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, and the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our diversified portfolio also features the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are renowned for their safety, stability, and exceptional performance, boasting over ten national patents. They are crafted in strict compliance with the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure seamless efficiency and reliability, offering tailored solutions and expert remote video guidance. We provide comprehensive overseas technical support through our team of skilled engineers, available around-the-clock to assist you.
With a global vision, our premium products are proudly exported to nations including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unparalleled quality and innovation worldwide. While we may not offer the lowest price, we guarantee unmatched quality. We believe in discussing price now rather than apologizing for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins with us, setting a new standard in excellence and reliability.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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