Immerse yourself in the future of printing technology with our revolutionary High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Designed with unparalleled precision and efficiency, this advanced machine dramatically enhances your production capacity, ensuring flawless operations and delivering top-tier output quality that sets you apart from the competition. Embrace the next generation of carton printing and die-cutting technology, where unmatched performance seamlessly converges with exceptional speed and steadfast reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a pinnacle of modern engineering poised to revolutionize your production capabilities. This multifaceted powerhouse harmoniously performs an array of functions, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in one comprehensive, seamless operation. Utilizing cutting-edge technology, it features an advanced adsorption system for paper feeding, expertly synchronized by the main machine's frequency converter and fan, ensuring flawless operation start to finish. A powerful dust removal fan meticulously cleans cardboard surfaces, priming them for immaculate precision printing. Its intuitive user interface boasts both main and side touch screens, all orchestrated by a sophisticated PLC programming system, enabling effortless human-machine interaction for optimized control from input to output. For superior safety and real-time monitoring, the main machine's front is equipped with paper output monitoring equipment, delivering immediate insights into the paper output department's status during operational phases. This vital feature safeguards operator safety while maximizing machine efficiency. Every component of this avant-garde machinery is enhanced with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, ensuring flawless operation, breathtaking print quality, and impeccable color accuracy. The machine's transmission shafts undergo dynamic and static balance treatment, while gears are subjected to specialized processing, including carburization and grinding, achieving an outstanding hardness of HRC52-58 and grade 6 precision. These gears benefit from a state-of-the-art spray circulating lubrication system, complemented by a practical circulating oil display window for ongoing monitoring. The sturdy, keyless connection ring fortifies the link between gear and shaft, providing steadfast reliability. Ultimately, this machine epitomizes high automation, user-friendly operation, and minimal maintenance, delivering precise color registration, exquisite print designs, and unparalleled production efficiency. It's the paramount solution for those aspiring to redefine the limits of carton printing and die cutting innovation.
Product Parameters
Feeding unit:
- Embrace the brilliance of our paper feeding unit, a marvel of innovation featuring advanced Taiwan Province leading edge technology. Designed with an unwavering focus on precision and durability, the paper feeding wheel shaft is crafted from high-quality bearing steel, promising unmatched reliability and outstanding performance.
- Our state-of-the-art control panel, adorned with a dynamic 7-inch color touch screen, ensures a seamless man-machine interface. Effortlessly navigate through the paper feeding, printing, slotting, and die-cutting sections while managing operations in real time. Instantly monitor current phases, machine speed, and counts, and adjust system settings such as fan speeds and alignment-all at your command for swift, secure, and straightforward operation. Dual operating systems provide the flexibility of manual and automated control, meeting every expectation with the utmost precision.
- Thanks to the innovative suction fan, paper feeding achieves new levels of smoothness, adapting seamlessly to varying cardboard sizes with its frequency converter-controlled motor. This ingenious feature not only trims power consumption for cost-effectiveness but also elevates printing quality. The dust removal fan's robust motor, along with multiple dust brushes, meticulously cleanses cardboard surfaces, ensuring pristine quality.
- Discover the exceptional standard of our leading edge paper feeding unit, suitable for all corrugated shapes, delivering unwavering performance and precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type for further advantages: reduced friction, minimized cardboard damage, and preserved corrugated strength. This sophisticated system effortlessly transports even E-groove and lower quality cardboards, optimizing time and reducing congestion for unparalleled efficiency.
- By leveraging the leading edge of the cardboard as a positioning benchmark, variations in cardboard length are significantly diminished. As the cardboard progresses to the pulley, it maintains synchronized speed, ensuring a seamless transition without risking precision due to speed variance.
- The electric left-right stop gauges offer effortless adjustments, either synchronized or independently. The cardboard dragging frame adjusts electrically to accommodate varying widths, while the manually lifted front baffle combines reliability with user-friendly operation for unmatched convenience.
- Experience cutting-edge safety with our electric control machine that governs the unit's opening and closing, equipped with an alarm system. This configuration enhances safety, preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring precision and security. Overload protection safeguards critical components, allowing normal production to resume swiftly post-adjustments, thus preventing wastage from misaligned printing.
- Our paper feeding system's lower roller is a masterpiece, crafted from superior seamless steel, finely ground and electroplated for optimal friction, guaranteeing flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, offer easy and rapid operations with their quick-release design. The precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, enables seamless manual control with remarkable precision.
Printing unit:
Printing plate roller
Our printing plate roller stands as a testament to precision and craftsmanship, boasting a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Fashioned from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless high-speed printing. The shaft's horizontal and circumferential planes feature engraved reference lines, making plate hanging and alignment a breeze. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a smooth 6mm, electrically modifiable, offering a versatile 12mm adjustment range. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear elegantly regulates the360°degree circumference adjustment with refined precision, offering unmatched control over 360° Our cutting-edge computerized control system is designed to seamlessly manage motor operations, whether the machine is in motion or paused, ensuring smooth transitions and optimal performance. The sophisticated touch screen not only elegantly displays but also automatically adjusts input sizes, enhancing both ease and precision in operations. Experience the unmatched efficiency of our automatic zeroing mechanism for the printing plate roller, featuring a designated plate hanging position activated with just a click. This function propels the equipment to the perfect position for plate hanging, significantly boosting labor efficiency. Additionally, the inclusion of a pedal switch facilitates effortless forward and backward rotation of the printing plate cylinder, streamlining both plate changes and maintenance for maximum productivity.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller is meticulously engineered through exquisite fine processing. Its dynamic and static balance corrections ensure steadfast performance, while quenching, tempering, hot charging, and surface fine grinding with electroplating elevate its performance to unprecedented levels of excellence.
- Our advanced backlash-free gear adjustment mechanism ensures unwavering meshing during adjustments, guaranteeing precise transmission. The system allows manual micro-adjustments between the printing plate roller and the impression roller, guided by a clear scale display. With the innovative 1:200 double-stage worm gear box for positioning adjustments, enjoy a finely tuned adjustable range of 0-12mm, ensuring unparalleled precision and accuracy.
Metal anilox roller
- Experience the future of printing with our revolutionary anilox roller cots, featuring an innovative cantilever structure that simplifies both installation and maintenance. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted from premium high-quality steel and processed using state-of-the-art technology. The result is unmatched durability, wear resistance, corrosion resistance, and superior ink control. Customize your experience with mesh numbers ranging from 200, 220, 250, to 280 lines/inch to perfectly match the demands of your printed products.
- Our ingenious pneumatic pressing actions allow precise adjustments of the anilox roller and printing plate roller contact, automatically lifting the plate when the machine stops. Meanwhile, our electric ink uniforming system kicks in, preventing ink from drying out. Each printing unit boasts independently configurable inking delay times, and the one-way overrunning clutch of the anilox roller disconnects from the drive, providing swift and convenient options for ink mixing or washing.
- Elevate your printing capabilities with our optional ceramic net roller, available for an additional price. The steel pipe surface is elegantly clad in ceramic, then refined through laser engraving and grinding, ensuring uniformly inked dots ranging from 200 to 400 lines/inch, delivering exceptional print quality.
Rubber roller
- Crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are engineered from superior seamless steel pipes, undergoing dynamic and static balance treatments. Encased in premium Ding Qing rubber, they offer outstanding wear and corrosion resistance, while precision CNC grinders ensure the perfect height and accuracy of the cots.
- Engineered with a 1:200 double-stage worm gear for clearance fine adjustments, our roller ensures uniform ink application. After adjustments, the system features gravity-induced self-locking, and the rubber roller conveniently separates from the anilox roller after cleaning. This process prevents deformation, preserving elasticity and ensuring consistent, high-quality performance.
Scraper system
- Revolutionize your ink management with our trailblazing chamber fluid dynamics and ink sealing design. Our closed double scraper system excels at exceptional ink delivery while minimizing waste, thanks to its automatic compensation feature that keeps the anilox roller and scraper in perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the chamber simplifies ink transfer and cleaning processes. Our system integrates seamlessly, providing an easy upgrade path from outdated cots or single scraper systems. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Achieve precise scraping results like never before with our system, which maintains a consistent scraping angle and mechanical precision. It ensures the scraper remains perfectly positioned post-replacement, guaranteeing top-tier scraping quality. The sealing system, with its adjustable compensation feature, allows for uninterrupted operation without shutdowns, ensuring a fully sealed ink delivery system. Our innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber without the need for auxiliary tools.
Ink supply system
- Experience the forefront of innovation with our advanced ink supply system, equipped with a one-way diaphragm type pneumatic pump for superior recovery of accumulated water. This feature significantly enhances filtration and circulation efficiency, ensuring seamless operation. For systems with optional scraper ink control, a double-acting diaphragm pump is provided. The system is also furnished with an automatic sensing and detection mechanism that diligently monitors ink levels, alerting users promptly to any anomalies. The integrated warning system and alarm bell guarantee optimal safety and impeccable functionality.
- Our ink supply pipe's transparent design, coupled with a high-mounted ink storage cup, offers an unparalleled view of ink levels during production processes. The incorporation of a circulating cleaning pipeline and an efficient ink roller greatly simplifies operations, providing swift and effective cleaning. This ensures a stable and uninterrupted ink supply, maximizing productivity with ease.
Phase adjustment mechanism
1. Revel in unmatched control with our state-of-the-art printing plate roller phase adjustment system, managed by a precision frequency converter. Enjoy the flexibility of full 360-degree phase adjustments that are seamlessly applicable whether the machine is active or paused, catering to every need with finesse.
2. Our cutting-edge frequency converter, in tandem with motor speed management and sophisticated encoder integration, along with a highly advanced PLC programming system, ensures phase adjustment is immaculately precise, maintaining an impressive accuracy of within 0.2mm.
Pneumatic interlocking brake positioning device
- Our sophisticated cylinder brake mechanism is designed to deliver unparalleled stabilization during machine operations. Whether separating the machine or adjusting its phase, it guarantees that rotation is precisely restricted, maintaining the original gear position with impeccable accuracy and stability.
- Experience the pinnacle of effortless operation with each printing unit outfitted with both positive and negative inching controls of the main machine. This intuitive system makes plate erasing, hanging, and color registration processes not only more efficient but also significantly less labor-intensive, revolutionizing workflow efficiency.
Slotting unit
Touch screen operation control
Take command of our slotting department's electrical operations with a sleek touch screen interface that governs the PLC programming automation system. Simply input the product's dimensions ('length * width * height') as per the order, and watch as the computer system effortlessly achieves automatic positioning. For those seeking precision customization, manual fine-tuning of the slotting position is also available, ensuring customer specifications are met with pristine accuracy.
Immerse in sheer efficiency with our sophisticated color man-machine interface, which offers menu storage and automatic shift distance compensation. The frequency converter-powered motor commands the Delta motor transmission box from Taiwan Province, facilitating swift, stable, and precise cutter head displacement. The encoder, in conjunction with the PLC control box, enables high-profile cutter adjustments, synchronizing all four cutters to drastically reduce adjustment time, thus significantly enhancing work efficiency.
Explore our unparalleled pre-pressing, line pressing, and slotting capabilities with our six-axis, fully computer-controlled slotting part, delivering unmatched precision and ease of operation.
- Our ingenious single-shaft, double-knife slotted structure, featuring an innovative internal tooth design for swift box height adjustments, ensures that lubricant does not contaminate cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and delivers convenient positive and negative inching across the entire machine, offering a flexible and user-friendly operation experience.
- Meticulously crafted for superior performance, the standard grooving knife boasts a robust 7mm thickness, forged from resilient alloy steel. Post heat treatment, it achieves exceptional hardness and durability. The double-blade trimming knife delivers cutting-edge precision with its sharp edge, while the high-quality 45# seamless steel tube forms a formidable shaft, enhanced by grinding and electroplating for unparalleled smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine excels in remarkable production adaptability. The elastic double-blade trimming knife ensures seamless, cost-effective trimming.
- Harness the power of advanced linear guide rail technology, our machine provides exceptional stability and precise slotting phase accuracy. It is equipped with a cutting-edge ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is masterfully controlled by an advanced button and touch screen interface, ensuring accuracy beyond compare.
Pre-pressing wheel and line pressing wheel
- Engineered to perfection, the upper and lower shafts of this extraordinary machine are crafted from top-grade steel, meticulously quenched, tempered, and electroplated to achieve impeccable dynamic and static balance. Equipped with four advanced line pressing wheels, this machine excels in preserving the integrity of cardboard, preventing any crushing, and ensuring smooth and neat line pressing. The slotting component is further enhanced with prepressing wheels that refine the line shape, decrease the risk of cracking, and uphold the box's symmetry post dual prepressing and pressing.
- Effortlessly refine the gap dial for the wire pressing wheel, featuring an adjustable range from 2-12mm. The innovative backlash-free adjusting mechanism guarantees that gear adjustments will not disrupt gear meshing, delivering unmatched transmission accuracy and precision.
Slotted Phase Adjusting Mechanism
- Employing a state-of-the-art planetary gear mechanism, the slotting phase is fine-tuned with precision through PLC and electric digital input, offering seamless 360-degree adjustments. Whether in motion or at rest, modifications can be made effortlessly, ensuring top-notch precision and efficiency.
Die-Cutting Unit
- The knife plate roller boasts an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, expertly crafted from superior cast steel. The surface undergoes grinding and balance correction to enhance operational stability, while shaft electroplating ensures consistency in hole separation, guaranteeing exceptional performance.
- Crafted with precision, the die template bolt holes are set to 10M, featuring an axial spacing of 100mm with 18 equal radial divisions. The die cutter height is a precise 25.4mm, paired with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and accuracy.
Rubber Roller (Upper Roller)
1. The rubber pad roller features a diameter less than ¢536mm, complemented by an impressive rubber pad diameter of 554mm. Its quick-change design guarantees outstanding wear resistance and durability. Crafted from premium cast steel, it undergoes quenching, tempering, and surface fine grinding to achieve superior running stability and longevity.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller, utilizing a robust air-lock fixed adjusting mechanism. The 50mm mechanical transverse device compensates for speed differences, ensuring uniform wear across various knife positions, effectively extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Experience swift and efficient corrections with our electric grinding of the rubber pad, dramatically enhancing its service life and maintaining peak performance.
Phase Adjusting Device
1. The die-cutting phase boasts electric digital 360-degree adjustments, allowing for seamless modifications during both operation and stoppage of the equipment, ensuring continuous precision and adaptability.
Drive Gear
- Achieve exquisite high-precision helical gear transmission with gears crafted from premium 20GrMnTi alloy steel. Undergoing quenching, high-frequency quenching, and meticulous gear grinding, these gears deliver smooth operations with reduced noise levels, maintaining a lasting hardness of HRC58-62. Such attributes promise consistent printing register accuracy over time with minimal wear.
2. Enjoy seamless performance with our advanced shaft and gear assembly. Featuring a tensioning connecting sleeve for a keyless connection, this innovative design ensures zero gaps even during high-torque usage, facilitating effortless installation and maintenance. Revel in enduring transmission accuracy, guaranteeing flawless printing registration every time.
3. Our state-of-the-art gear lubrication system features an automatic spray lubrication system powered by a precision gear oil pump, ensuring unwavering transmission accuracy, thus safeguarding the longevity and peak performance of your machinery.
Motor Part
- Unleash the unparalleled performance of our main motor, expertly controlled by the distinguished 'Dongli' frequency converter. Experience seamlessly smooth operations with minimal vibration and noise. With the esteemed 'Taiwan Province Delta' frequency converter, relish superior low-speed rated torque output, ensuring ultra-quiet, stable operation at all times.
- Discover unparalleled machinery excellence with our innovative equipment, meticulously engineered to integrate Zhongxin fans for dual functionalities of advanced adsorption and efficient dust removal. Powering our machinery is the dependable Zhejiang DH motor, renowned for its reliability, paired with the esteemed Taiwan Province Taibang motor for ink homogenization. This synergy crafts a masterpiece of low-noise and stable power performance.
Bearing Part
1. Our machine is distinguished by its incorporation of premium 'NSK' main bearings, a hallmark of precision and long-lasting durability. Enhancing this elite setup are additional bearings from prestigious domestic manufacturers including Wahalo. This ensures our products adhere to superior accuracy with P6 P5 P4 precision levels and meet or surpass the Z1 group vibration standards.
Electrical Components
1. Each of our units is fortified with an autonomous electronic control unit, delivering unparalleled safety and reliability. We use top-tier components from Zhejiang Zhengtai to empower our relays, indicator lights, buttons, and contactors. Complemented by Yadeke pneumatic components, featuring solenoid valves and cylinders, our design guarantees adaptable, robust, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Vanguard of Innovation and Quality in ManufacturingAt Zhanzhuo Machinery, we pride ourselves on being masters of creating top-tier corrugated cardboard carton machinery. As holders of esteemed import and export rights, our product range is designed for excellence and durability. Our premier offerings include the avant-garde 3-layer/5-layer/7-layer corrugated board production lines, resilient cardboard production line, and the high-performance carton production line. We also excel in the realm of digital innovation with our smart digital printer machine and our fully automated highdefinition high-precisionspeed printing slotting die cutting machine, alongside the innovative intelligent automatic highspeed folder gluer machine, stitcher machine, and the adaptable gluer and stitcher machine. Our impressive lineup is further enhanced by the precision-crafted roller paper cutter machine, cutting-edge cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are renowned for their safety, stability, and outstanding performance, earning more than ten prestigious national patents. They are crafted to meet the stringent ISO9001 quality management system and CE EU certifications. Our unmatched presales and post-sales services guarantee efficiency and dependability, providing custom-tailored services and expert remote video assistance. We offer comprehensive overseas technical support through our team of proficient engineers, who are available 24/7 to ensure seamless assistance.
With a global scope, our distinguished products are exported to countries like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, taking unparalleled quality to the world. While our prices might not be the lowest, the exceptional quality we deliver is unrivaled. We choose to negotiate price today rather than compromise on quality tomorrow, maintaining a staunch competitive edge in our industry.
Global trade with integrity leads the way. Partner with us to find the most reliable ally globally. Start an exquisite world-class journey right here with us.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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