Immerse yourself in the pinnacle of technological advancement with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Exquisitely crafted for precision and unparalleled efficiency, this revolutionary machine not only enhances your production potential but also ensures flawless operations and outstanding output quality. Venture into the future of carton printing and die-cutting technology, where unmatched performance converges with remarkable speed and steadfast reliability, setting a new standard in the industry.
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Product Description
Prepare to be amazed by the High Performance Carton Printer Die Cutter Machine for Efficiency-an engineering masterpiece that catapults your production capabilities into the stratosphere. This extraordinary machine is the epitome of versatility, executing a comprehensive array of processes with finesse. From multi-color printing to delicate line pressing, precise slotting, intricate trimming, corner cutting, die cutting, and flawless punching, all operations are flawlessly integrated into one cohesive system. At the heart of its innovation is cutting-edge technology that leverages adsorption for seamless paper feeding. The frequency converter and fan work in harmony to orchestrate the machine's start and stop functions with impeccable timing, ensuring perfect synchronization in every cycle. Featuring a high-power dust removal fan, the machine effortlessly purifies the cardboard surface, priming it for the ultimate precision printing experience. The user interface is a marvel of intuitive design, boasting both a main and a side touch screen, all under the command of an advanced PLC programming system. This provides an intuitive human-machine interface that maximizes control and precision from the moment paper enters to its final output. Elevating operational safety, the front of the main machine is equipped with state-of-the-art paper output monitoring equipment, delivering real-time insights into the status of the paper output department during both starting and stopping phases, safeguarding operator safety and ensuring machine efficiency at all times. Each meticulously crafted component of this avant-garde equipment comes with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These features guarantee seamless operation, breathtaking print quality, and unmatched color registration. The machine's transmission shafts are engineered with meticulous dynamic and static balance treatment, and its gears receive specialized processing, including advanced carburization and grinding, achieving a formidable hardness rating of HRC52-58 and grade 6 precision. These gears enjoy the benefits of a state-of-the-art spray circulating lubrication system, complete with a convenient circulating oil display window for continuous, effortless monitoring. A robust, keyless connection ring ensures an unshakeable bond between gear and shaft, delivering unwavering reliability. In essence, this machine embodies the pinnacle of automation, ease of use, and maintenance. It delivers not only precise color registration and intricate printing patterns but also unrivaled production efficiency. It's the ultimate solution for visionary innovators eager to redefine the limits of carton printing and die cutting.
Product Parameters
Feeding unit:
- Experience unparalleled precision with our paper feeding unit, featuring the pinnacle of Taiwan Province's leading edge technology. Meticulously engineered for supreme accuracy and long-lasting performance, the paper feeding wheel shaft is constructed from top-tier bearing steel, guaranteeing unmatched reliability and extraordinary operational excellence.
- Our state-of-the-art control panel, graced with a lively 7-inch color touch screen, offers a seamless man-machine interaction experience. Effortlessly navigate through paper feeding, printing, slotting, and die cutting sections, enabling real-time operation management. Stay informed with phase monitoring, machine speed tracking, and system settings adjustment, all with a few intuitive touches. Whether it's fan speeds, alignment tweaks, or system configurations, enjoy swift, safe, and intuitive operation. Dual operating systems provide both manual and automatic controls, ensuring every requirement is met with impeccable accuracy.
- Our innovative suction fan mechanism revolutionizes paper feeding, adapting seamlessly to diverse cardboard sizes with its frequency converter-driven motor. This system not only champions cost efficiency by reducing power consumption but also elevates printing quality. The dynamic dust removal fan, equipped with a robust motor and a series of efficient dust brushes, meticulously purifies the cardboard surfaces, ensuring a pristine finish.
- Welcome the exceptional quality of our leading-edge paper feeding, perfectly suited for all corrugated shapes, offering unwavering performance and extraordinary precision. Harness the power of vacuum negative pressure suction flat feeding for unparalleled high-speed accuracy. Choose the 'Soft Pressing' high matching option for added advantages: reduced friction, minimized cardboard wear, and preserved corrugated integrity. This sophisticated system effortlessly handles E-groove and lower quality cardboards, enhancing efficiency and minimizing downtime.
- Utilizing the leading edge of the cardboard as a precise positioning benchmark, we significantly curtail discrepancies in cardboard length. As the cardboard advances smoothly to the pulley, it maintains harmonious speed, ensuring a flawless transition devoid of speed variance that might compromise precision.
- Our electric left-right stop gauges offer effortless, either synchronized or independent adjustments. The cardboard dragging frame adjusts electrically to accommodate various widths, while the manually lifted front baffle merges dependability with user-friendly operation.
- Innovatively, our unit's opening and closing are governed by an electric control machine equipped with an alert system. This configuration enhances safety by preventing potential mishaps with a friction clutch transmission shaft and a pneumatic interlocking device, ensuring utmost security and precision. Overload protection effectively shields critical components, allowing for a swift return to normal production post-adjustments, thus averting wastage from potential misalignments during printing.
- The lower roller in our system is a masterpiece of superior seamless steel, expertly ground and electroplated for optimal friction, ensuring impeccable cardboard flow. Our dual-layer rubber feed rollers, embodying elasticity and wear-resistance, boast a quick-release design for unparalleled convenience. With a precision two-stage worm gear adjustment mechanism and a comprehensive adjustment dial, achieve seamless manual control with absolute ease.
Printing unit:
Printing plate roller
Our printing plate roller is a marvel of precision engineering, featuring a diameter less than ¢524mm (inclusive of the plate diameter under ¢536mm). Crafted from premium steel, its surface undergoes exquisite fine grinding, hard chromium plating, and dynamic balance correction for flawless high-speed printing. The shaft's horizontal and circumferential planes boast engraved reference lines for effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are effortlessly facilitated. The axial distance adjustment between the printing plate roller's left and right pulling displacement is an effortless 6mm, electrically adjustable, providing a robust 12mm adjustment range. Whether in action or at rest, the printing plate can be expertly fine-tuned. The 360° phase planetary gear ensures majestic regulation of the360°degree circumference adjustment with unparalleled finesse, and the 360° Our state-of-the-art computerized control system seamlessly orchestrates motor operation adjustments, whether the machine is running or in a pause state. The sophisticated touch screen not only elegantly displays but also auto-adjusts the input size, enhancing operational ease and precision to new heights. The automatic zeroing mechanism for the printing plate roller, equipped with a designated plate hanging position, springs into action with a mere click, driving the equipment to the optimal position for plate hanging, thus significantly boosting labor efficiency. Adding to the convenience, a pedal switch enables effortless forward and backward rotation of the printing plate cylinder, streamlining both plate changes and maintenance in an unprecedented way.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing, ensuring that its dynamic and static balance corrections uphold steadfast operation. Through quenching, tempering, hot charging, dynamic and static balance, and surface fine grinding with electroplating, each step contributes to its unparalleled performance, making it a pinnacle of engineering excellence.
- Our innovative backlash-free gear adjustment mechanism ensures the gear maintains unfaltering meshing during any adjustments, guaranteeing transmission precision. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is elegantly facilitated by a precise scale display. With the utilization of a 1:200 double-stage worm gear box for positioning adjustments, you are offered an adjustable range of 0-12mm, ensuring unrivaled precision and accuracy in your operations.
Metal anilox roller
- The anilox roller cots feature an innovative cantilever structure that simplifies both installation and maintenance. With the option to incorporate a scraper system later, it offers unmatched versatility. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, the roller is made from high-quality steel and processed with cutting-edge technology, ensuring long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch to perfectly match the specific demands of your printed products.
- Ingenious pneumatic pressing actions adjust the contact between the anilox roller and printing plate roller, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system activates to prevent ink from drying. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch disconnects from the driving force, offering swift and convenient ink mixing or washing.
- For enhanced performance, consider the optional ceramic net roller (additional price applies). The steel pipe surface is elegantly clad in ceramic, refined through grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch, tailored to meet your precise needs.
Rubber roller
- Engineered by the esteemed 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing both dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, offering remarkable wear and corrosion resistance. Precision CNC grinders shape them, ensuring perfect height and accuracy of the cots, thereby elevating the standard in durability and performance.
- Utilizing a 1:200 double-stage worm gear clearance fine adjustment, our rubber roller ensures uniform ink application. After an incredibly precise adjustment, gravity-induced self-locking occurs, securely positioning the roller. Post-cleaning, the rubber roller separates from the anilox roller to prevent deformation and maintain its elasticity, ensuring optimal performance every time.
Scraper system
- Experience an evolution in ink management with our innovative chamber fluid dynamics and ink sealing design. Our closed double scraper system not only ensures exceptional ink delivery but also minimizes waste through its automatic compensation feature, maintaining perfect alignment between the anilox roller and scraper for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Designed for seamless integration, our system allows easy upgrades from any outdated cots or single scraper systems. Fully enclosed, it is especially suited for volatile solvent units, enhancing environmental conditions while reducing solvent usage.
- Achieve unprecedented precision with our carefully calibrated scraping angles and mechanical precision. Our system maintains consistent scraper positioning post-replacement, ensuring superior scraping results. The sealing system, equipped with an adjustable compensation feature, allows for uninterrupted operation without shutdowns, guaranteeing a fully sealed ink delivery system. Our innovative sealing block design affixes directly to the anilox roller's engraved surface, negating the need for smooth bands at its ends. Enjoy the effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.
Ink supply system
- Our cutting-edge ink supply system is a marvel of modern engineering, featuring a state-of-the-art one-way diaphragm type pneumatic pump. This system is expertly crafted to recover accumulated water, enhancing both filtration and circulation efficiency. For systems with optional scraper ink control, a robust double-acting diaphragm pump is included. Equipped with a sophisticated automatic sensing and detection system, it diligently monitors ink levels, swiftly issuing alerts for any anomalies. This comprehensive setup ensures optimal safety and functionality with its integrated warning system and alarm bell, providing peace of mind and seamless operation.
- The transparent and stylish design of our ink supply pipe, along with a high-mounted ink storage cup, offers an unobstructed and clear view of ink levels during production. Our innovative circulating cleaning pipeline and ink roller are engineered to simplify operations, ensuring quick, effective cleaning and maintaining a stable ink supply for uninterrupted productivity. This ensures that your production line runs smoothly and efficiently, with minimal downtime.
Phase adjustment mechanism
1. Experience unrivaled control with our printing plate roller phase adjustment, masterfully managed by a frequency converter. Enjoy the flexibility of 360-degree phase adjustments, seamlessly applicable whether the machine is actively running or paused, offering you unparalleled precision and adaptability in your printing process.
2. Our advanced frequency converter, integrated with motor speed and encoder technology, works in perfect harmony with our sophisticated PLC programming system. This synergy ensures that phase adjustment precision is expertly maintained within an impressive and highly accurate 0.2mm, providing you with the assurance of flawless printing results every time.
Pneumatic interlocking brake positioning device
- Our advanced cylinder brake mechanism is ingeniously designed to stabilize machine operations. Whether you are separating the machine or adjusting the phase, it ensures that the rotation is expertly restricted, maintaining the original gear position with unwavering precision. This ensures that your operations are smooth, reliable, and consistently accurate.
- Experience seamless and effortless operation with each printing unit equipped with intuitive positive and negative inching controls of the main machine. This system is designed to simplify critical processes such as plate erasing, hanging, and color registration, making them more efficient and significantly less labor-intensive. With this system, you can achieve optimal accuracy and productivity with ease.
Slotting unit
Touch screen operation control
Our slotting department elevates efficiency with a cutting-edge touch screen interface, seamlessly controlling the PLC programming automation system. Simply input product dimensions ('length * width * height') as per the order, and watch as the computer system automatically positions the order with precision and ease. For added customization, you have the option to manually fine-tune the slotting position to meet specific customer specifications, ensuring precision and satisfaction every time.
Immerse yourself in a world of efficiency with our user-friendly color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, powered by a sophisticated frequency converter, expertly controls the motor transmission box sourced from Taiwan Province Delta, enabling swift, stable, and accurate cutter head displacement. The integration of an encoder with the PLC control box ensures high-profile cutter adjustments, allowing all four cutters to synchronize their distances with precision. This drastically reduces adjustment time and boosts work efficiency to new heights.
Discover the pinnacle of pre-pressing, line pressing, and slotting expertise with our six-axis, full computer-controlled slotting part. This innovative system offers unmatched precision and ease, setting new standards in the industry and ensuring that your production process is seamless and efficient.
- Our innovative single-shaft, double-knife slotted structure boasts an internal tooth design for seamless box height adjustments, effectively preventing lubricant contamination of cartons. Designed with safety in mind, our slotting unit features an emergency stop device for enhanced protection. Additionally, it offers convenient positive and negative inching across the entire machine, providing flexible and user-friendly operation for all your production needs.
- Crafted with meticulous attention to detail, the standard grooving knife features a robust 7mm thickness, made from high-quality alloy steel. Following heat treatment, it exudes exceptional hardness and resilience. The double-blade trimming knife is engineered for precision, offering a razor-sharp edge for impeccable results. The shaft is formed from high-quality 45# seamless steel tube, enhanced by meticulous grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, elevating your production capabilities.
- Incorporating cutting-edge linear guide rail technology, this machine delivers unparalleled stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that expertly synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This advanced system is controlled by intuitive button and touch screen interfaces, ensuring unmatched precision and efficiency in your production process.
Pre-pressing wheel and line pressing wheel
- Meticulously engineered, the upper and lower shafts of our machine are crafted from superior-grade steel, enhanced through processes of quenching, tempering, and electroplating to achieve both dynamic and static balance. Our innovative design features four groups of advanced line pressing wheels, adeptly preventing cardboard crushing while ensuring line pressing remains smooth and pristine. Furthermore, the slotting section is augmented with prepressing wheels that enhance line formation, reduce the risk of creasing, and preserve the structural integrity of the boxes post dual prepressing and pressing, ensuring absolute perfection.
- Customize your operational precision with manually adjustable gap dials for the wire pressing wheel, offering an adaptable range between 2-12mm. Our state-of-the-art backlash-free adjustment mechanism ensures flawless gear alignment, maintaining impeccable transmission accuracy and revolutionizing your operational experience.
Slotted phase adjusting mechanism
- Harness the prowess of our refined planetary gear mechanism, where the slotting phase is seamlessly managed via sophisticated PLC and electric digital input, offering pinpoint 360-degree adjustments. Whether your equipment is in full swing or at a halt, modifications are effortlessly achievable, promising unparalleled precision.
Die-cutting unit
- Our premium knife plate roller, with an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is expertly forged from high-quality cast steel. Through precision surface grinding and balance correction, it ensures operational stability, while the electroplating of the shaft promotes uniform hole spacing, enhancing overall performance.
- Designed with meticulous attention to detail, the die template bolt holes are crafted with a 10M specification, featuring an axial spacing of 100mm and radially divided into 18 equal segments. The die cutter boasts a height of 25.4mm, coupled with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, delivering unmatched precision.
Rubber roller (upper roller)
1. Experience the exceptional durability of our rubber pad roller, boasting a diameter of less than ¢536mm, complemented by a robust rubber pad diameter of 554mm. Its quick-change design ensures outstanding wear resistance and longevity. Fabricated from premium cast steel, it undergoes quenching, tempering, and fine surface grinding for unrivaled operational stability.
2. With electrical adjustability, manage the gap effortlessly between the knife die roller and the rubber pad roller, utilizing a reliable air-lock fixed adjusting mechanism. A 50mm mechanical transverse device delivers speed difference compensation, ensuring uniform wear across varied knife positions, effectively prolonging the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Our electric grinding feature for the rubber pad offers rapid and efficient corrections, significantly enhancing its service life and maintaining peak performance.
Phase adjusting device
1. Featuring cutting-edge electric digital 360-degree adjustment capabilities, the die-cutting phase empowers you with the flexibility to make changes both during active operation and downtime, guaranteeing precision and ease.
Drive gear
- Our state-of-the-art helical gear transmission system, crafted from 20GrMnTi high-quality alloy steel, undergoes rigorous processes of quenching, high-frequency quenching, and gear grinding. This results in impeccably smooth operation, reduced noise levels, and outstanding hardness of HRC58-62, ensuring your printing register accuracy remains unwavering and exhibits minimal wear over time.
2. Enjoy flawless performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking solution guarantees zero gaps during high-torque operation, facilitating effortless installation and maintenance. Revel in the unparalleled brilliance of sustained transmission accuracy, ensuring impeccable printing registration consistently.
3. Our innovative gear lubrication system employs an automatic spray lubrication system, driven by a precision gear oil pump. This guarantees unwavering transmission accuracy, safeguarding your machinery's longevity and peak performance, offering you peace of mind.
Motor part
- Uncover the extraordinary performance of our main motor, expertly controlled by the esteemed 'Dongli' frequency converter. Revel in ultra-smooth operation with minimal vibration and noise. Paired with the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet and stable operation at all times, enhancing your operational efficiency.
- Our state-of-the-art machinery expertly utilizes Zhongxin fans, delivering dual functions of premium adsorption and efficient dust removal. At its heart is the dependable Zhejiang DH phase motor, working in perfect harmony with the renowned Taiwan Province Taibang ink homogenizing motor. This dynamic duo ensures whisper-quiet operation and exceptional power stability, setting new benchmarks in performance.
Bearing part
1. Equipped with superior 'NSK' main bearings, our machine guarantees unparalleled precision and long-lasting durability. Our commitment to excellence is further demonstrated by our choice of additional bearings from prestigious domestic manufacturers such as Wahalo. These components ensure product precision at P6 P5 P4 levels and achieve vibration standards of Z1 group or even higher, providing flawless operational accuracy.
Electrical components
1. Every unit comes with an independent electronic control unit, ensuring unparalleled safety and reliability. The machine is powered by top-tier components from Zhejiang Zhengtai, including our relays, indicator lights, buttons, and contactors. Augmenting this precision, Yadeke pneumatic components-featuring solenoid valves and cylinders-guarantee flexible, robust, and enduring performance, making our machine a paragon of industrial excellence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Beacon of Manufacturing BrillianceDedicated to the art of crafting top-tier corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds the esteemed rights to import and export. Our signature offerings feature the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, the durable cardboard production line, and the ultra-efficient carton production line. We also excel in developing the groundbreaking intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, along with the innovative intelligent automatic highspeed folder gluer machine, stitcher machine, as well as the adaptable gluer and stitcher machine. Our impressive portfolio includes the precision-crafted roller paper cutter machine, the advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products shine with their safety, reliability, and exceptional performance, achieving over ten national patents. They comply with the stringent ISO9001 quality management system and CE EU certifications. Our unmatched presales and post-sales services guarantee efficiency and reliability, offering personalized services and expert remote video guidance. We provide overseas technical support via our team of expert engineers, available 24/7 to meet your needs.
With a far-reaching global vision, our products proudly reach countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, extending our promise of quality across the globe. While our prices may not be the lowest, the quality we deliver is unparalleled. We prefer to settle the price now rather than apologize for quality later, retaining a significant advantage in the fiercely competitive market of our industry.
With integrity at the heart of global trade, partner with us to find the most reliable ally worldwide. Embark on a world-class journey that begins right here with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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