Experience the pinnacle of cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This masterpiece of engineering is crafted for unparalleled precision and efficiency, elevating your production capabilities to new heights. Ensuring seamless operations, it delivers superior output quality that meets the demands of modern businesses. Discover the future of carton printing and die-cutting technology with our machine, where high performance seamlessly integrates with exceptional speed and unwavering reliability. Step into a world where technology and productivity converge, and transform your operations today.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This state-of-the-art machine is engineered to handle a multitude of processes with unparalleled precision and efficiency. With the capability to seamlessly execute multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, it consolidates these operations into a single, streamlined process, revolutionizing the way you approach production. Harnessing advanced leading-edge technology, it employs an adsorption-based paper feeding system that ensures flawless handling of materials. The machine's frequency converter and fan work in perfect harmony to meticulously manage start and stop functions, ensuring complete synchronization for exceptional accuracy. Equipped with a high-power dust removal fan, this machine efficiently cleanses the cardboard surface, setting the stage for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is powered by an advanced PLC programming system, facilitating a seamless and user-friendly human-machine interaction. This optimizes control over every aspect of the operation, from the initial paper feeding phase right through to the final output. To further enhance operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, providing real-time insights into the status of the paper output department during both start and stop phases. This essential feature not only ensures operator safety but also maximizes machine efficiency. Each component of this sophisticated equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. Together, these features guarantee smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with both dynamic and static balance treatment, while the gears are subject to specialized processing, including carburization and grinding. This results in an exceptional hardness rating of HRC52-58 and grade 6 precision. These expertly crafted gears are supported by a cutting-edge spray circulating lubrication system, augmented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability and durability. In essence, this machine embodies a high degree of automation, ease of use, and maintenance, consistently delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It stands as the ultimate solution for those seeking to push the boundaries of innovation in carton printing and die cutting, setting new standards for what is possible in the industry.
Product Parameters
Feeding unit:
- The paper feeding unit is a marvel of engineering, integrating Taiwan Province's pioneering leading edge technology. Constructed with precision and designed for durability, the paper feeding wheel shaft is engineered from premium bearing steel, promising unwavering reliability and outstanding performance that stands the test of time.
- Our state-of-the-art control panel, embellished with a vibrant 7-inch color touch screen, presents an effortless man-machine interface. Seamlessly manage paper feeding, printing, slotting, and die cutting operations in real-time. From monitoring operational phases, machine speed, and count metrics to adjusting system settings like fan speeds and alignment, every utility is readily accessible. With dual operating systems enabling both manual and automated controls, precision meets convenience for a swift and secure operation.
- Experience unparalleled paper feeding smoothness with our suction fan system, dynamically adjusting to various cardboard sizes via a frequency converter-controlled motor. This innovation not only slashes power consumption, ensuring cost-effectiveness, but also enhances printing quality through the dust removal fan's powerful motor and multiple dust brushes, precisely cleansing cardboard surfaces of impurities.
- Embrace the excellence of our leading edge paper feeding system, recognized for stable performance and remarkable precision across all corrugated shapes. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. For enhanced benefits, choose the 'Soft Pressing' high matching type, which minimizes friction, reduces cardboard damage, and preserves corrugated strength. This advanced system effortlessly transports even E-groove and lower quality cardboards, optimizing time and mitigating congestion.
- By leveraging the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard length are dramatically reduced. As the cardboard advances towards the pulley, it maintains a synchronized speed, ensuring a seamless transition devoid of speed variance that could compromise precision.
- Our electric left-right stop gauges offer seamless adjustments, either synchronized or independently. The cardboard dragging frame is electrically adaptable for width, while the manually lifted front baffle ensures reliability combined with ease of use, delivering an intuitive operational experience.
- Our unit's opening and closing operations are masterfully managed through an electric control machine, complemented by an alarm system that enhances safety. Features like the friction clutch transmission shaft and a pneumatic interlocking device ensure security and precision, while overload protection safeguards essential components. This design allows for rapid resumption of normal production following adjustments, minimizing wastage from misaligned printing.
- The lower roller of our paper feeding system is meticulously crafted from superior seamless steel, finely ground and electroplated for optimal friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, characterized by their elasticity and wear-resistance layers, alongside a quick-release design, facilitate convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, guarantees smooth manual control.
Printing unit:
Printing plate roller
The printing plate roller is a masterpiece of precision engineering, with a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Constructed from superior steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously crafted, the shaft's horizontal and circumferential planes boast engraved reference lines, simplifying plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are executed with ease. The axial distance adjustment between the printing plate roller and the left and right pulling displacement presents a breezy 6mm, electrically modifiable for a robust 12mm adjustment range. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with precision and elegance, while the 360° The degree computerized control system masterfully orchestrates motor operation adjustments, ensuring a flawless transition whether the machine is in motion or at rest. With an elegant touch screen that showcases and automatically calibrates the input size, operational fluidity and accuracy are taken to new heights. The printing plate roller's automatic zeroing mechanism, enhanced by a designated plate hanging position, is activated with a mere click, propelling the equipment to the perfect spot for plate hanging, thus dramatically enhancing labor efficiency. Coupled with a pedal switch, users can effortlessly manipulate the forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance to a remarkable degree.
Impression roller
- Crafted from the finest seamless high-quality steel pipe, the impression roller undergoes a refined processing regimen. Through meticulous dynamic and static balance corrections, it ensures unwavering and stable operation. The comprehensive quenching, tempering, hot charging processes, dynamic and static balancing, paired with exquisite surface fine grinding and electroplating, elevate its performance to an unparalleled standard.
- Our state-of-the-art backlash-free gear adjustment mechanism ensures the gear remains impeccably meshed during adjustments, safeguarding transmission precision. A convenient manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by a precision scale display. With the implementation of a 1:200 double-stage worm gear box, positioning adjustments are easily achieved with an adjustable range of 0-12mm, guaranteeing both precision and accuracy.
Metal anilox roller
- Boasting an innovative cantilever structure, the anilox roller cots redefine installation and maintenance simplicity. With the optional incorporation of a scraper system, this component, manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, is crafted from top-tier steel and processed with avant-garde technology. This ensures long-lasting durability, exceptional wear and corrosion resistance, as well as superior ink control. Choose from a variety of mesh numbers: 200, 220, 250, or 280 lines/inch, tailored precisely to the demands of your printed products.
- Ingenious pneumatic pressing actions adjust the contact between the anilox roller and printing plate roller, automatically lifting the plate upon machine stoppage. Simultaneously, the electric ink uniforming system activates to prevent ink from drying. Each printing unit's inking delay time is independently configurable, while the anilox roller's one-way overrunning clutch disengages from the driving force, allowing for rapid and convenient ink mixing or washing.
- For those seeking enhanced performance, consider the optional ceramic net roller (additional cost applies). The elegant surface of the steel pipe is enveloped in ceramic, polished with precision grinding and laser engraving, ensuring perfectly uniform inked dots ranging from 200 to 400 lines per inch.
Rubber roller
- Crafted by the esteemed 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are constructed from premium seamless steel pipes, undergoing both dynamic and static balance treatments. Encased in high-quality Ding Qing rubber, they offer outstanding resistance to wear and corrosion. Precision CNC grinders shape them meticulously, guaranteeing the cots' perfect height and accuracy.
- Employing a 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees uniform ink application. After the adjustment, the roller naturally self-locks due to gravity, ensuring that the rubber roller separates from the anilox roller post-cleaning, preserving its deformation-free structure and elasticity.
Scraper system
- Step into the future of ink management with our state-of-the-art chamber fluid dynamics and ink sealing design. Our cutting-edge closed double scraper system excels in ink delivery while minimizing waste, thanks to its automatic compensation feature that maintains impeccable alignment between the anilox roller and scraper for optimal scraping. The inner chamber's anti-corrosion and anti-sticking coating significantly eases ink transfer and cleaning processes. Designed for seamless integration, this system allows effortless upgrades from any obsolete cots or single scraper system. Fully enclosed, it is ideally suited for volatile solvent units, enhancing environmental conditions while reducing solvent consumption.
- Experience unparalleled precision with our meticulously crafted scraping angle and mechanical exactness. Our system ensures consistent scraper placement after replacements, delivering superior scraping results. The sealing system, equipped with an adjustable compensation feature, allows continuous operation without shutdowns, guaranteeing a completely sealed ink delivery system. The innovative sealing block design ties directly to the anilox roller's engraved surface, eradicating the need for smooth bands at its ends. Enjoy the ease of assembly and disassembly of the closed chamber, all without requiring auxiliary tools.
Ink supply system
- Experience the pinnacle of innovation with our state-of-the-art ink supply system. Featuring a sophisticated one-way diaphragm type pneumatic pump, it excels in recovering accumulated water, significantly boosting filtration and circulation efficiency. When equipped with our optional scraper ink control, a double-acting diaphragm pump is also included. Our system boasts an automatic sensing and detection mechanism that vigilantly monitors ink levels, promptly alerting you to any discrepancies. Coupled with a comprehensive warning system and an audible alarm bell, it ensures unmatched safety and operational excellence.
- Our ink supply pipe, with its transparent design and strategically high-mounted ink storage cup, provides you with an unobstructed view of ink levels during production, allowing for precise monitoring. The integration of a circulating cleaning pipeline and an advanced ink roller not only simplifies operations but also guarantees swift and effective cleaning, resulting in a stable ink supply that keeps productivity at its peak.
Phase adjustment mechanism
1. Our printing plate roller phase adjustment system offers you unmatched control through a frequency converter, empowering you with effortless 360-degree phase adjustments. Whether the machine is in motion or at rest, you have seamless application at your fingertips.
2. The synergy of our cutting-edge frequency converter, motor speed management, and encoder integration, combined with a sophisticated PLC programming system, ensures phase adjustment precision maintained within a remarkable 0.2mm, demonstrating our commitment to precision and quality.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is engineered to stabilize machine operations impeccably. Whether you are separating the machine or adjusting the phase, it ensures the rotation is meticulously restricted, maintaining the original gear position with unyielding precision.
- Operating the printing units has never been easier, thanks to our system equipped with both positive and negative inching controls of the main machine. This feature streamlines plate erasing, hanging, and color registration, making these processes significantly more efficient and reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department's operations are revolutionized with an intuitive touch screen interface, effortlessly controlling the PLC programming automation system. Simply input the product dimensions ('length * width * height') according to the order, and watch as the computer system automatically positions the order with precision. For those seeking detailed customization, manual fine-tuning of the slotting position is easily achievable to meet customer specifications.
Immerse yourself in an efficient workflow with our vibrant color man-machine interface. It boasts menu storage capabilities and automatic shift distance compensation for a seamless experience. Powered by a frequency converter, the motor controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. With the encoder working in tandem with the PLC control box, high-profile cutter adjustments become a breeze, allowing all four cutters to synchronize their distances, thus dramatically cutting down adjustment time and elevating work efficiency to new heights.
Explore the power of our six-axis, fully computer-controlled slotting part that promises pre-pressing, line pressing, and unparalleled slotting precision with ease and assurance.
- Our single-shaft, double-knife slotted structure, ingeniously designed with an internal tooth system for effortless box height adjustments, prevents lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device to enhance safety and offers convenient positive and negative inching across the entire machine, delivering flexible and user-friendly operation.
- Crafted to perfection, the standard grooving knife, with its robust 7mm thickness in alloy steel, showcases remarkable hardness and resilience following heat treatment. The double-blade trimming knife delivers unparalleled precision with its razor-sharp edge. The shaft, constructed from high-quality 45# seamless steel tube, is further enhanced by grinding and electroplating for smooth movement. Boasting a large displacement mechanism for the middle cutter, along with versatile trimming and cutting devices, this machine excels in production adaptability. The elastic double-blade trimming knife ensures smooth and economical trimming.
- Harness the power of advanced linear guide rail technology with our machine, offering exceptional stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system, harmonizing the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Managed by cutting-edge button and touch screen interfaces, it guarantees unmatched precision in every operation.
Pre-pressing wheel and line pressing wheel
- Meticulously engineered for excellence, the upper and lower shafts of our machine are crafted from top-tier steel, expertly quenched, tempered, and enhanced with electroplating techniques to ensure both dynamic and static balance. The innovation lies in its four sets of advanced line pressing wheels, adeptly designed to prevent the unfortunate crushing of cardboard, resulting in flawlessly smooth and precise line pressing. The slotting section is upgraded with prepressing wheels, meticulously enhancing line formation, reducing the likelihood of cracking, and ensuring the box maintains its perfect shape after undergoing dual prepressing and pressing.
- Refine your adjustments with ease using the manual gap dial for the wire pressing wheel, offering an adjustable range between 2-12mm. Our advanced backlash-free adjusting mechanism ensures that gear adjustments remain seamless without disturbing gear mesh integrity, thereby guaranteeing unmatched transmission accuracy.
Slotted phase adjusting mechanism
- Harnessing the precision of a sophisticated planetary gear mechanism, the slotting phase embraces cutting-edge PLC and electric digital input, allowing for a meticulous 360-degree adjustment. Adjustments are effortlessly achieved, whether the equipment is actively engaged or at rest.
Die-cutting unit
- Crafted for superior stability, the knife plate roller boasts an outer diameter of < ¢486mm with a knife template diameter of < ¢536mm, all meticulously fashioned from premium cast steel. Surface grinding and balance corrections further enhance operational stability, while the electroplating of the shaft ensures consistent uniformity in hole separation.
- Designed with precision artistry, the die template bolt holes are expertly crafted to 10M with an axial spacing of 100mm, distributed evenly with 18 parts radially. The die cutter stands at a height of 25.4mm, with wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatile cutting capabilities.
Rubber roller (upper roller)
1. The rubber pad roller features a refined diameter of less than ¢536mm, elegantly paired with a rubber pad diameter of 554mm. It showcases a quick-change design guaranteeing excellent wear resistance and durability. Meticulously crafted from premium cast steel, it is quenched, tempered, and undergoes surface fine grinding for unmatched operational stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with precision, using a steadfast air-lock fixed adjusting mechanism. A sophisticated 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across varying knife positions, thereby significantly extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Experience the efficiency of electric grinding for the rubber pad, offering swift and effective corrections that dramatically enhance service life.
Phase adjusting device
1. The die-cutting phase incorporates advanced electric digital 360-degree adjustment, allowing proficient modifications during both active operation and stoppage of the equipment.
Drive gear
- Achieve impeccable high-precision helical gear transmission with gears made from 20GrMnTi high-quality alloy steel. These gears undergo quenching, high-frequency quenching, and gear grinding, resulting in smooth, quiet operation and a lasting hardness of HRC58-62. These attributes ensure that printing register accuracy is consistently maintained over time, with minimal wear.
2. Experience seamless, cutting-edge performance with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This ingenious solution ensures zero gaps during high-torque usage, granting effortless installation and maintenance. Revel in the brilliance of long-term transmission accuracy, promising impeccable printing registration every single time.
3. Our state-of-the-art gear lubrication system employs an automatic spray lubrication system, powered by a precision gear oil pump. This ensures unmatched transmission accuracy, safeguarding the longevity and peak performance of your machinery.
Motor part
- Discover unmatched performance and precision with our main motor, meticulously controlled by the esteemed 'Dongli' frequency converter. Experience a flawlessly smooth operation with minimal vibration and noise. The integration of the 'Taiwan Province Delta' frequency converter offers superior low-speed rated torque output, ensuring ultra-quiet and stable operation throughout every use.
- Harness the captivating synergy of technology with our state-of-the-art machinery, which ingeniously utilizes Zhongxin fans for dual functionalities of adsorption and dust removal. At the heart of this marvel lies the dependable Zhejiang DH motor, known for its remarkable resilience. Complementing this is the renowned Taiwan Province Taibang motor, dedicated to ink homogenization, which together orchestrate a symphony of low noise and stable power. Experience unrivaled operational excellence where quiet meets power.
Bearing Part
1. Embrace precision and durability with our machine, boasting the illustrious 'NSK' main bearings. These bearings are a testament to superior engineering, promising unparalleled accuracy. In addition, we partner with distinguished domestic manufacturers, including Wahalo, ensuring every product meets the stringent P6, P5, and P4 accuracy standards. Our commitment to excellence extends to achieving vibration benchmarks of Z1 group or beyond, setting a new standard in performance and reliability.
Electrical Components
1. Each unit within our system is equipped with an independent electronic control unit, ensuring unparalleled safety and reliability. We utilize the highest quality components from Zhejiang Zhengtai to empower our relays, indicator lights, buttons, and contactors. Additionally, the integration of Yadeke pneumatic components-comprising solenoid valves and cylinders-ensures flexibility, robust functionality, and enduring performance. Experience a new level of operational sophistication and dependability.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are dedicated to the art of crafting premium-quality corrugated cardboard carton machinery. Our global rights to import and export showcase our leadership in the industry. Revel in the mastery of our flagship creations: the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, a powerhouse cardboard production line, and the highly efficient carton production line. Our expertise extends to the innovative intelligent digital printer machine and the fully automatic highdefinition, highspeed printing slotting die cutting machine. Experience the forefront of technology with our intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our impressive portfolio is further enhanced by the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller-to-roller film laminating machine, and the efficient partition assembler machine. Our products are synonymous with safety, stability, and extraordinary performance, earning over ten national patents. They are crafted in compliance with the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services promise efficiency and reliability, offering bespoke solutions and expert remote video guidance. We ensure comprehensiveoverseas technical support through our team of skilled engineers, standing by 24/7 to provide assistance.
With a vision that spans the globe, our products proudly make their mark in countries like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, and Brazil, among many others, exemplifying the spread of quality worldwide. While we may not present the lowest prices, we guarantee unmatched quality. We choose to discuss price now rather than apologize for quality later, sustaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at its core. Partner with us and discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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