Unveil the pinnacle of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Crafted for unparalleled precision and efficiency, this revolutionary machine significantly enhances your production capabilities, guaranteeing smooth operations and top-tier output quality. Immerse yourself in the next generation of carton printing and die-cutting technology, where extraordinary performance seamlessly integrates with remarkable speed and steadfast reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile powerhouse effortlessly executes a spectrum of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching - all harmonized within a single, streamlined operation. Its advanced leading-edge technology ingeniously employs adsorption for seamless paper feeding, supported by the main machine's precision frequency converter and fan system, ensuring flawless synchronization throughout the production cycle. Equipped with a high-power dust removal fan, this machine efficiently cleans the cardboard surface, priming it for impeccable precision printing. The intuitive user interface, enhanced by both main and side touch screens, is driven by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes every operational detail from feeding to output. For pinnacle operational safety and monitoring, the main machine's front is equipped with paper output monitoring equipment, offering real-time insights into the paper output department's status during both initiation and cessation phases. This vital feature ensures operator safety and maximizes machine efficiency. Each component of this state-of-the-art equipment boasts an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These features collectively guarantee smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, achieving an extraordinary hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced with a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine epitomizes a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It stands as the ultimate solution for those eager to transcend the boundaries of possibility in carton printing and die cutting.
Product Parameters
Feeding unit:
- Behold the marvel of precision engineering with our paper feeding unit, which showcases the pinnacle of Taiwan Province's renowned leading edge technology. This avant-garde system is designed with absolute precision and unwavering durability, featuring a paper feeding wheel shaft crafted from top-tier bearing steel. Expect nothing less than stellar reliability and outstanding performance from this exceptional component.
- Our state-of-the-art control panel is the epitome of intuitive design, featuring a vibrant and user-friendly 7-inch color touch screen. This creates a seamless man-machine interface that effortlessly bridges communication across paper feeding, printing, slotting, and die cutting sections. Manage real-time operations with ease-from monitoring current phases, machine speed, and counts, to adjusting system settings like fan speeds and alignment. Every function is at your command for swift, secure, and straightforward operation. With dual operating systems offering both manual and automated control, we cater to your every need with unparalleled precision.
- Experience a transformation in paper feeding with our suction fan technology, which adjusts seamlessly to varying cardboard sizes via a frequency converter-controlled motor. This innovation not only cuts power consumption for cost efficiency but also elevates printing quality. Thanks to the dust removal fan's robust motor and multiple dust brushes, each cardboard surface is meticulously cleansed of impurities, ensuring premium print results.
- Discover the epitome of precision and reliability with our leading edge paper feeding system, designed for all corrugated shapes. Revel in stable performance and remarkable precision with our vacuum negative pressure suction flat feeding, ensuring high-speed accuracy like never before. Opt for the 'Soft Pressing' high matching type for additional advantages: reduced friction, minimized cardboard damage, and preservation of corrugated integrity. This advanced system effortlessly transports even E-groove and lower quality cardboards, optimizing both time and reducing congestion.
- Utilizing the leading edge of the cardboard as a foundational benchmark significantly reduces discrepancies in cardboard length. As the cardboard progresses to the pulley, it maintains synchronized speed, ensuring a seamless transition without the threat of speed variance, thereby preserving precision.
- Our electric left-right stop gauges offer effortless adjustment, whether synchronized or independent. The cardboard dragging frame is electrically adaptable for width, while the manually lifted front baffle combines reliability with straightforward operation.
- Experience innovation in operation with our unit's electric control machine for opening and closing, complemented by a sophisticated alarm system. This setup enhances safety, preventing mishaps with features like a friction clutch transmission shaft and pneumatic interlocking device, ensuring security and precision. Our overload protection safeguards vital components, allowing quick resumption of normal production post-adjustments, thus preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is a testament to superior craftsmanship, made from high-quality seamless steel, finely ground and electroplated for unmatched friction, ensuring flawless cardboard movement. Equipped with dual-layer rubber feed rollers featuring elasticity and wear-resistance layers, alongside a quick-release design, operations become convenient and swift. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
Experience precision redefined with our printing plate roller, masterfully crafted with a diameter of less than ¢524mm (including the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for flawless operation, making it the perfect choice for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes feature engraved reference lines, making plate hanging and alignment a breeze. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are swift and effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is an effortless 6mm, easily modifiable electronically, offering an extensive 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with unparalleled finesse, and the 360° Our state-of-the-art computerized control system finely orchestrates motor operation adjustments, seamlessly transitioning whether the machine is in motion or at rest. An elegant touch screen beautifully displays and auto-adjusts input sizes, enhancing both operational fluidity and precision. Experience remarkable efficiency with the automatic zeroing mechanism for the printing plate roller, complete with a designated plate hanging position. A simple click propels the equipment to its optimal plate hanging position, significantly elevating labor efficiency. Additionally, the inclusion of a convenient pedal switch facilitates effortless forward and backward rotation of the printing plate cylinder, streamlining plate changes and maintenance processes.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes meticulous fine processing to deliver exceptional performance. With both dynamic and static balance corrections, it ensures unwavering operation. The roller's steadfastness is further enhanced by a series of treatments including quenching, tempering, hot charging, and electroplating. Combined with surface fine grinding, these processes culminate in an unparalleled operational experience.
- Our advanced backlash-free gear adjustment mechanism ensures the gear maintains precise meshing during all adjustments, guaranteeing flawless transmission precision. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is made simple with an intuitive scale display. Featuring a 1:200 double-stage worm gear box for positioning adjustments, the mechanism provides an adjustable range of 0-12mm, ensuring unmatched accuracy and precision.
Metal anilox roller
- Our anilox roller cots boast an innovative cantilever structure, simplifying installation and maintenance with ease, and offer the option of incorporating a scraper system at a later stage. Expertly manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted from premium-quality steel, processed using state-of-the-art technology. Its long-lasting durability, wear resistance, corrosion resistance, and superior ink control are unmatched in the industry. Choose from mesh numbers of 200, 220, 250, or 280 lines/inch to perfectly align with the specific demands of your printed products.
- Experience brilliant innovation with our pneumatic pressing actions, which intelligently adjust contact between the anilox roller and printing plate roller. The system automatically lifts the plate when the machine halts, while the electric ink uniforming system activates to prevent ink from drying. Each printing unit features independently configurable inking delay times, while the anilox roller's one-way overrunning clutch skillfully disconnects from the driving force, allowing for instant, convenient ink mixing or washing.
- Enhance your printing performance with our optional ceramic net roller, available for an additional price. The steel pipe surface is exquisitely clad in ceramic, refined through precision grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch. This enhancement elevates your printing quality to new heights.
Rubber roller
- Engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots are crafted from seamless high-quality steel pipes and undergo sophisticated dynamic and static balance treatments. Encased in premium Ding Qing rubber, they boast remarkable wear and corrosion resistance. Precision CNC grinders ensure the cots are shaped to perfection, maintaining accurate height and precision.
- With a sophisticated 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees uniform ink application. Post-adjustment, a gravity-induced self-locking mechanism occurs, and the rubber roller automatically separates from the anilox roller post-cleaning to maintain its ideal form and elasticity, preventing deformation.
Scraper system
- Discover the future of ink management with our revolutionary chamber fluid dynamics and ink-sealing design. Our advanced closed double scraper system delivers exceptional ink efficiency while minimizing waste, with an automatic compensation feature ensuring perfect alignment between the anilox roller and scraper for optimal scraping. The inner chamber's anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning, while seamless integration allows for easy upgrades from outdated systems. Ideal for volatile solvent units, this fully enclosed system enhances environmental conditions and reduces solvent usage.
- Attain precision with our accurately engineered scraping angle and mechanical precision. Our system retains consistent scraper positioning post-replacement, ensuring superior scraping results. Featuring an adjustable compensation-equipped sealing system, it allows continuous operation without shutdowns, maintaining a fully sealed ink delivery system. The ingenious sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.
Ink supply system
- Discover the innovation in our ink supply system, featuring a sophisticated one-way diaphragm type pneumatic pump. This cutting-edge design expertly manages to recover accumulated water, significantly boosting filtration and circulation efficiency. For enhanced systems utilizing optional scraper ink control, a specialized double-acting diaphragm pump is included. The automatic sensing and detection system keeps a vigilant eye on ink levels, promptly alerting to any anomalies. Enjoy peace of mind with a comprehensive warning system and alarm bell, ensuring optimal safety and functionality at every stage.
- Our transparent ink supply pipe and high-mounted ink storage cup offer an unparalleled view of ink levels during production, ensuring seamless operations. The inclusion of a circulating cleaning pipeline and ink roller streamlines the process, facilitating quick, effective cleaning and maintaining a steady ink supply for uninterrupted productivity. Experience the ease of operation and the assurance of consistent performance.
Phase adjustment mechanism
1. Experience unmatched precision and control with our sophisticated printing plate roller phase adjustment, meticulously managed by a high-tech frequency converter. Revel in the flexibility of 360-degree phase adjustments, seamlessly applicable whether the machine is in motion or at rest. This feature ensures flawless print alignment and superior quality with every use.
2. Our state-of-the-art frequency converter, in tandem with an integrated encoder and advanced PLC programming system, ensures phase adjustment precision is maintained within an impressive 0.2mm. This cutting-edge technology guarantees exceptional accuracy, delivering impeccable results each time.
Pneumatic interlocking brake positioning device
- Our superior cylinder brake mechanism is engineered to stabilize machine operations at every turn. Whether separating the machine or adjusting its phase, it ensures that rotation is meticulously restricted and the original gear position is precisely maintained, providing consistent and reliable performance.
- Experience seamless operation with each printing unit featuring both positive and negative inching controls of the main machine. This intuitive system simplifies processes such as plate erasing, hanging, and color registration, making them more efficient and less labor-intensive. Enjoy effortless management of your printing tasks.
Slotting unit
Touch screen operation control
Effortlessly manage our slotting department's electrical operations with a user-friendly touch screen interface connected to the PLC programming automation system. Simply enter product dimensions ('length * width * height') as specified by the order, and watch as the computer system automatically positions the order with precision. For enhanced customization, you can also manually fine-tune the slotting position to perfectly align with your customer's specifications.
Elevate your workflow efficiency with our advanced color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, powered by a high-performance frequency converter, expertly controls the motor transmission box from Taiwan Province Delta, ensuring rapid, stable, and accurate cutter head displacement. The encoder, paired with the PLC control box, facilitates precise cutter adjustments, enabling all four cutters to synchronize their distances and drastically reduce adjustment time, thereby boosting work efficiency to new heights.
Discover the exceptional capabilities of our pre-pressing, line pressing, and slotting unit, featuring a state-of-the-art six-axis, fully computer-controlled slotting part. This system offers unparalleled precision and ease of operation, setting a new standard for excellence in the industry.
- Our innovative single-shaft, double-knife slotted structure, with an internal tooth design, ensures seamless box height adjustments while preventing lubricant contamination of cartons. The slotting unit incorporates an emergency stop device for enhanced safety and offers convenient positive and negative inching throughout the entire machine, providing flexible and user-friendly operation.
- Crafted with precision, the standard grooving knife boasts a robust 7mm thickness, constructed from durable alloy steel. After heat treatment, it exhibits exceptional hardness and resilience. The double-blade trimming knife excels with its razor-sharp edge for precision. The shaft is made from high-quality 45# seamless steel tube, enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth and cost-effective trimming, meeting the highest standards.
- Incorporating state-of-the-art linear guide rail technology, this machine offers unparalleled stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system, synchronizing the electric adjustment of lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by cutting-edge button and touch screen interfaces, this system ensures precision beyond compare.
Pre-pressing wheel and line pressing wheel
- Our expertly constructed Versatile Flexo Printing Machine showcases superior craftsmanship, with its upper and lower shafts meticulously engineered from high-quality steel. These components are quenched, tempered, and electroplated to achieve dynamic and static balance. The machine is equipped with four revolutionary line pressing wheels that adeptly avert cardboard crushing, resulting in impeccably smooth and tidy line pressing. Enhancements to the slotting part, with prepressing wheels in place, significantly elevate line shape, reduce the risk of cracking, and assure box regularity after undergoing dual prepressing and pressing.
- The mechanism for manually refining the gap dial of the wire pressing wheel is designed for precision, offering an adjustable range of 2-12mm. Leveraging a backlash-free adjusting mechanism, it ensures that the gear adjustment process remains undisturbed, preserving flawless transmission accuracy throughout.
Introducing the advanced slotted phase adjusting mechanism.
- Our sophisticated slotting phase is driven by an ingenious planetary gear mechanism, fully integrated with PLC and electric digital input for exact 360-degree adjustments. This system allows for seamless modifications, whether the equipment is operational or stationary.
Introducing the highly efficient Die-cutting unit.
- The knife plate roller, featuring an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is crafted from premium-grade cast steel. Undergoing surface grinding and balance correction, it delivers exceptional operational stability. Electroplating of the shaft ensures uniformity in hole separation, enhancing the overall performance.
- Designed with meticulous precision, the die template bolt holes are 10M, offering an axial spacing of 100mm with 18 equal parts radially. The die cutter stands at a height of 25.4mm, while the wooden template provides thicknesses of 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility.
The high-performance Rubber roller (upper roller) is tailored for excellence.
1. Boasting a diameter of less than ¢536mm, the rubber pad roller is accompanied by a rubber pad diameter of 554mm. Engineered with a quick-change design, it promises outstanding wear resistance and longevity. Constructed from superior cast steel, the roller undergoes quenching, tempering, and fine surface grinding, ensuring optimal running stability.
2. Enjoy the ease of electrically adjusting the gap between the knife die roller and the rubber pad roller. This employs a steadfast air-lock fixed adjusting mechanism. Furthermore, a 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across various knife positions, thereby significantly extending the lifespan of the Youli rubber pad.
Revolutionize maintenance with our innovative Grinding repair mechanism.
1. Experience the advantages of electric grinding for the rubber pad, offering swift and efficient corrections that substantially enhance its service life.
Introducing the high-precision Phase adjusting device.
1. Our die-cutting phase adjustment system features cutting-edge electric digital 360-degree adjustment, enabling modifications during both operation and equipment downtime, offering unparalleled flexibility.
Explore the flawless functionality of our Drive gear.
- Our drive gear ensures impeccable high-precision helical gear transmission, crafted from 20GrMnTi high-quality alloy steel. This component undergoes quenching, high-frequency quenching, and gear grinding processes, resulting in smooth operation, minimized noise, and a lasting hardness of HRC58-62. These attributes guarantee consistent printing register accuracy over time, with minimal wear.
2. Experience the seamless performance of our advanced shaft and gear assembly, uniquely crafted with a tensioning connecting sleeve for a keyless connection. This innovative solution ensures zero gaps during high-torque usage, facilitating effortless installation and maintenance. Revel in the long-term transmission accuracy that promises impeccable printing registration every time.
3. Our state-of-the-art gear lubrication system stands out with an automatic spray lubrication system powered by a precision gear oil pump. This ensures unwavering transmission accuracy, protecting the longevity and peak performance of your machinery.
Discover the sophisticated engineering of our Motor part.
- Experience the unparalleled performance of our main motor, meticulously controlled by the renowned 'Dongli' frequency converter. It guarantees a seamlessly smooth operation with minimal vibration and noise. Paired with the 'Taiwan Province Delta' frequency converter, it offers superior low-speed rated torque output, ensuring ultra-quiet and stable operation throughout its lifecycle.
- Our machinery exemplifies engineering excellence by utilizing Zhongxin fans, designed for optimal adsorption and dust removal. Paired with the steadfast Zhejiang DH motor, and the illustrious Taiwan Province Taibang ink homogenizing motor, this powerhouse trio guarantees an exceptional synergy of minimal noise and unwavering power performance.
Bearing part
1. Our machine is engineered with the superior 'NSK' main bearings, ensuring unparalleled precision and longevity. These are complemented by high-caliber bearings from renowned domestic brands like Wahalo, maintaining product precision at P6, P5, and P4 levels, while exceeding vibration standards of the Z1 group.
Electrical components
1. Each machine boasts an independent electronic control unit, prioritizing safety and dependability. Our premium selection of Zhejiang Zhengtai components powers relays, indicator lights, buttons, and contactors. Additionally, the integration of Yadeke pneumatic components-which include solenoid valves and cylinders-guarantees versatile, durable, and high-performance operation.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium, world-class corrugated cardboard carton machinery, we proudly hold prestigious import and export rights. Our flagship offerings include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. Our specialization extends to the innovative intelligent digital printer machine, as well as the fully automatic highdefinition highspeed printing slotting die cutting machine, alongside the avant-garde intelligent automatic highspeed folder gluer machine, stitcher machine, and the adaptable gluer and stitcher machine. Our impressive portfolio also features the precision-engineered roller paper cutter machine, state-of-the-art cardboard flute laminating machine, roller to roller film laminating machine, and the highly efficient partition assembler machine. Known for safety, stability, and outstanding performance, our products boast over ten national patents and comply with rigorous ISO9001 quality management and CE EU certifications. Our unmatched presales and after-sales services guarantee efficiency and reliability, complemented by personalized services and expert remote video guidance. Our offerings include overseas technical support from our team of adept engineers, available 24/7 to assist you with any need.
With a global outlook, our products proudly reach markets in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, among many others, spreading unparalleled quality across the globe. Though our prices may not be the lowest, we guarantee unmatched quality. We prefer to discuss costs upfront rather than compromise on quality later, ensuring a competitive edge in our industry.
We champion global trade with integrity. Partner with us to discover the most reliable ally worldwide. Embark on a world-class journey that begins right here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
Audited Supplier 
){kind=link}