Discover a new era of cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Crafted with unparalleled precision and efficiency, this revolutionary machine supercharges your production capabilities, guaranteeing seamless operations that yield superior output quality. Step into the future of carton printing and die-cutting technology, where unparalleled high performance seamlessly converges with exceptional speed and unwavering reliability. Elevate your business potential and experience the ultimate in advanced manufacturing solutions.
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Product Description
Introducing the remarkable High Efficiency Full Automatic Carton Die Cutter for Custom Printing Needs, a pinnacle of modern engineering crafted to transform your production capabilities into a realm of unmatched excellence. This cutting-edge machine is a paragon of versatility, adeptly performing an array of intricate processes, such as multi-color printing, precision line pressing, meticulous slotting, refined trimming, corner cutting, die cutting, and punching-all seamlessly integrated into a single, efficient operation. The machine's advanced technology harnesses the power of adsorption for flawless paper feeding, while the precision-engineered frequency converter and fan of the main machine finely orchestrate the start and stop functions, ensuring perfect synchronization and smooth operation. With a high-power dust removal fan, this machine effortlessly cleanses the cardboard surface, priming it for exquisite printing precision. The intuitive user interface shines with both a main and side touch screen, governed by an advanced PLC programming system, offering an unparalleled human-machine interaction that fine-tunes control over every operational aspect-from precise feeding to optimal output. For enhanced safety and monitoring, the machine is equipped with paper output monitoring equipment at the front, providing real-time insights into the paper output department's status during operation, ensuring top-tier operator safety and machine efficiency. Each component of this state-of-the-art equipment is brilliantly outfitted with electric opening and closing systems, pneumatic locking and plate lifting systems, an automated ink mixing system, and an ink shortage alarm, guaranteeing seamless operation, exceptional print quality, and impeccable color registration. The machine's transmission shafts are masterfully engineered with dynamic and static balance treatment, while the meticulously crafted gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and precision of grade 6. These gears are supported by an innovative spray circulating lubrication system, further enhanced by a convenient circulating oil display window for continuous oversight. The robust, keyless connection ring ensures a steadfast bond between gear and shaft, embodying unwavering reliability. Ultimately, this machine epitomizes advanced automation, user-friendly operation, and effortless maintenance, delivering impeccable color registration, exquisite printing patterns, and unparalleled production efficiency. It is the ultimate solution for those who aspire to push the boundaries of excellence in carton printing and die cutting.
Product Parameters
Feeding unit:
- Step into the future with our paper feeding unit, showcasing the pinnacle of Taiwan Province's cutting-edge leading edge technology. Engineered for unwavering precision and unmatched durability, the paper feeding wheel shaft is meticulously crafted from top-tier bearing steel, promising reliability and superior performance that sets new standards.
- Experience the seamless synergy of our intuitive control panel, adorned with a vibrant 7-inch color touch screen, offering an effortless man-machine interface. Engage effortlessly with the paper feeding, printing, slotting, and die cutting sections, all while managing operations in real-time. Monitor phases, machine speed, and counts, and adjust system settings such as fan speeds and alignment with absolute ease. Tailor your operations with dual operating systems offering both manual and automated control, ensuring precision and catering to every need with finesse.
- Elevate your paper feeding process with our cutting-edge suction fan, designed to adapt to varying cardboard sizes using a frequency converter-controlled motor. This innovation not only slashes power consumption, boosting cost efficiency, but also enhances printing quality. The dust removal fan, powered by a robust motor and complemented by multiple dust brushes, delivers unparalleled cleanliness by meticulously cleansing cardboard surfaces, ensuring immaculate printing outcomes.
- Discover the unrivaled excellence of our leading edge paper feeding system, available in a standard type that caters to all corrugated shapes with remarkable stability and precision. Experience high-speed accuracy with vacuum negative pressure suction flat feeding, or opt for the 'Soft Pressing' high matching type for enhanced performance: reduced friction, minimized cardboard damage, and preservation of corrugated strength. This avant-garde system effortlessly transports E-groove and lower quality cardboards, optimizing time and reducing congestion like never before.
- Revolutionize your operations by leveraging the leading edge of the cardboard as a precise positioning benchmark, dramatically minimizing discrepancies in cardboard length. As the cardboard advances seamlessly to the pulley, it maintains perfect speed synchronization, ensuring a flawless transition without any risk of speed variance compromising precision.
- Unlock effortless adjustability with our electric left-right stop gauges, offering synchronized or independent configurations. The cardboard dragging frame adapts electrically for unparalleled width flexibility, while the manually lifted front baffle blends reliability with user-friendly convenience, ensuring seamless operation at all times.
- Enhance safety and precision with our unit's innovative electric control machine, featuring an integrated alarm system. This setup prevents mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, guaranteeing security and accuracy. Overload protection safeguards critical components, allowing for swift resumption of normal production and preventing wastage from misaligned printing.
- Crafted to perfection, the lower roller in our paper feeding system is forged from superior seamless steel, finely ground and electroplated to amplify friction, ensuring the flawless movement of cardboard. The dual-layer rubber feed rollers, equipped with elasticity and wear-resistance layers, alongside a quick-release design, facilitate convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control for unparalleled results.
Printing unit:
Printing plate roller
Embark on a journey of precision with our meticulously crafted printing plate roller, boasting a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it the epitome of high-speed printing excellence. Ingeniously engineered, the shaft's horizontal and circumferential planes feature engraved reference lines, simplifying plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a dedicated plate hanging groove, swift plate changes are effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a breezy 6mm, electrically adjustable, offering a robust 12mm adjustment range. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear elegantly regulates the360°degree circumference adjustment with unparalleled finesse, allowing for 360° Our advanced degree computerized control system is a marvel of modern engineering, seamlessly orchestrating motor operations whether the machine is running or paused. A sophisticated touch screen not only elegantly displays but also auto-adjusts the input size, enhancing both operational ease and precision to new heights. The machine boasts an automatic zeroing mechanism for the printing plate roller, featuring a designated plate hanging position that activates with just a click. This innovation propels the equipment to the optimal position for plate hanging, significantly boosting labor efficiency. Adding to this, a pedal switch has been ingeniously included, allowing for easy forward and backward rotation of the printing plate cylinder, thereby streamlining plate changes and maintenance effortlessly.
Impression roller
- Crafted from seamless high-quality steel pipe, our impression roller is a testament to exquisite engineering and fine processing. Through dynamic and static balance corrections, the roller ensures steadfast and reliable operation. Undergoing a meticulous process of quenching, tempering, hot charging, and dynamic and static balance, it is finished with surface fine grinding and electroplating. These measures collectively contribute to its unparalleled performance and durability.
- Our cutting-edge backlash-free gear adjustment mechanism ensures unfaltering meshing during adjustments to maintain transmission precision. The manual micro-adjustment of the gap between the printing plate roller and the impression roller is facilitated by a clear scale display, offering precision in control. The incorporation of a 1:200 double-stage worm gear box for positioning adjustments provides an adjustable range of 0-12mm, ensuring unparalleled precision and accuracy in operations.
Metal anilox roller
- The innovative anilox roller cots feature a sophisticated cantilever structure, simplifying both installation and maintenance processes, with the flexibility to incorporate a scraper system later if desired. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted using high-quality steel and processed with state-of-the-art technology. This ensures long-lasting durability, exceptional wear and corrosion resistance, and superior ink control. You can select from mesh numbers ranging from 200, 220, 250, to 280 lines/inch, perfectly tailored to meet the specific demands of your printed products.
- Witness the ingenuity of our pneumatic pressing actions, which adeptly adjust the anilox roller and printing plate roller contact. The system automatically lifts the plate when the machine halts, and simultaneously, the electric ink uniforming system activates, preventing ink from drying out. What's more, each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disconnects from the driving force, allowing for swift and convenient ink mixing or washing, enhancing operational efficiency.
- Consider the sophisticated optional ceramic net roller for enhanced performance, available at an additional price. The steel pipe surface is luxuriously clad in ceramic, precisely refined by grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch, delivering impeccable print quality.
Rubber roller
- Engineered by the renowned 'Silver Star Spring Breeze' located in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes and undergo comprehensive dynamic and static balance treatments. The exterior is meticulously encased in premium Ding Qing rubber, providing remarkable wear and corrosion resistance. Precision CNC grinders shape them to ensure perfect height and accuracy of the cots, ensuring unmatched durability and performance.
- By utilizing a 1:200 double-stage worm gear clearance fine adjustment, our roller ensures uniform ink application with precision. After adjustments are made, self-locking induced by gravity occurs, allowing the rubber roller to separate from the anilox roller post-cleaning. This prevents deformation and maintains the elasticity of the roller, ensuring consistent and high-quality printing results.
Scraper system
- Revolutionize your ink management with our cutting-edge chamber fluid dynamics and ink sealing design. The closed double scraper system, with its remarkable ink delivery, minimizes waste through an automatic compensation feature. This ensures perfect alignment between the anilox roller and scraper for optimal scraping. The system's anti-corrosion and anti-sticking coating within the inner chamber simplifies ink transfer and cleaning processes. Designed for seamless integration, it allows for easy upgrades from outdated cots or single scraper systems. Fully enclosed, it is ideally suited for volatile solvent units, enhancing environmental conditions and significantly reducing solvent usage.
- Achieve unmatched precision with our state-of-the-art accurate scraping angle and mechanical precision system. Consistent scraper positioning post-replacement ensures top-tier scraping results every time. The sealing system boasts an adjustable compensation feature, enabling uninterrupted operation without shutdowns, maintaining a fully sealed ink delivery system. Our innovative sealing block design directly affixes to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required, for a seamless operational experience.
Ink supply system
- Our cutting-edge ink supply system is the epitome of efficiency and innovation. It features a one-way diaphragm type pneumatic pump intricately engineered to reclaim accumulated water, thus enhancing both filtration and circulation efficiency. For systems opting for scraper ink control, we've integrated a double-acting diaphragm pump to ensure optimal functionality. The system is fortified with an automatic sensing and detection mechanism that vigilantly monitors ink levels, promptly alerting for any anomalies. Coupled with a robust warning system and alarm bell, it guarantees unmatched safety and operational excellence.
- Our ink supply pipe showcases an ingenious transparent design, and when paired with a high-mounted ink storage cup, it offers an unobstructed view of ink levels throughout production. Complemented by a circulating cleaning pipeline and an ink roller, our system streamlines operations, facilitating rapid and efficient cleaning. This ensures a stable and continuous ink supply, which translates to uninterrupted and seamless productivity.
Phase adjustment mechanism
1. Elevate your operational control with our advanced printing plate roller phase adjustment system, deftly managed by a frequency converter. Revel in the flexibility of 360-degree phase adjustments, effortlessly applicable whether the machine is in motion or at rest.
2. Our state-of-the-art frequency converter governs motor speed with precision, enhanced by encoder integration and a sophisticated PLC programming system. This synergy maintains phase adjustment precision to an astonishingly accurate 0.2mm.
Pneumatic interlocking brake positioning device
- Our innovative cylinder brake mechanism is meticulously designed to stabilize machine operations. Whether involved in separating the machine or adjusting the phase, it ensures rotation is meticulously regulated, maintaining the original gear position with unwavering precision.
- Effortless operation becomes a reality as each printing unit is equipped with both positive and negative inching controls of the main machine. This intelligent system simplifies processes such as plate erasing, hanging, and color registration, making them more efficient and significantly less labor-intensive.
Slotting unit
Touch screen operation control
Empower your slotting department with a cutting-edge touch screen interface that seamlessly controls the PLC programming automation system. Simply input the product dimensions 'length * width * height' according to the order, and the computer system effortlessly positions the order with precision. Manual fine-tuning of the slotting position is also available to perfectly meet customer specifications for unparalleled customization.
Experience the pinnacle of efficiency with our sophisticated color man-machine interface, complete with menu storage and automatic shift distance compensation. The motor, harnessed by a frequency converter, controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. This seamless integration with the encoder and PLC control box enables high-profile cutter adjustments. All four cutters synchronize their distances effortlessly, drastically reducing adjustment time while significantly enhancing work efficiency.
Embark on a journey of unparalleled precision and ease with our pre-pressing, line pressing, and slotting capabilities. This six-axis, full computer-controlled slotting part ensures unmatched precision and user-friendliness, transforming your operations.
- Our ingenious single-shaft, double-knife slotted structure incorporates an internal tooth design for seamless box height adjustments while preventing any lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device, enhancing safety. It also offers the convenience of positive and negative inching across the entire machine, providing flexibility and an intuitive user experience.
- Crafted to absolute perfection, our standard grooving knife boasts an impressive 7mm thickness, meticulously constructed from robust alloy steel. Post heat treatment, it exudes exceptional hardness and remarkable resilience. The double-blade trimming knife assures precision with its razor-sharp edge. A high-quality 45# seamless steel tube forms the shaft, refined through grinding and electroplating for flawless, smooth movement. Featuring a large displacement mechanism for the middle cutter, along with versatile trimming and cutting devices, this machine showcases phenomenal production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, making it an indispensable asset in any production line.
- By incorporating advanced linear guide rail technology, our machine guarantees stability and precision in slotting phase accuracy. It boasts a ten-screw automatic adjustment system, seamlessly synchronizing the electric adjustment of lateral movements for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. With state-of-the-art button and touch screen interfaces, it ensures precision unmatched by any other.
Pre-pressing wheel and line pressing wheel
- Meticulously engineered, our High Efficiency Full Automatic Carton Die Cutter features premium steel shafts, expertly quenched, tempered, and electroplated, guaranteeing both dynamic and static balance. The machine's innovative design incorporates four advanced line pressing wheel groups, ensuring optimal prevention against cardboard crushing and delivering flawlessly smooth, crisp line pressing. Enhanced with prepressing wheels, the slotting mechanism improves line definition, minimizes cracking, and maintains box integrity following dual prepressing and pressing.
- The manually adjustable gap dial for the wire pressing wheel offers a versatile range of 2-12mm. Our backlash-free adjusting mechanism ensures that gear meshing remains undisturbed, maintaining impeccable transmission accuracy with each adjustment.
Slotted Phase Adjusting Mechanism
- Our sophisticated planetary gear mechanism, integrated with advanced PLC and electric digital input, allows for precise 360-degree slotting phase adjustments. This innovative technology enables seamless transitions, whether the equipment is actively operating or temporarily halted.
Die-Cutting Unit
- The knife plate roller boasts an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, intricately crafted from premium cast steel. Enhanced through surface grinding and balance correction, it ensures operational stability. Shaft electroplating guarantees uniform hole separation, contributing to a seamless cutting process.
- Crafted with precision, the die template features bolt holes of 10M with an axial spacing of 100mm, divided into 18 equal radial parts. The die cutter stands at a height of 25.4mm, with wooden template thicknesses tailored to 16mm for three-layer and 13mm for five-layer cardboard, ensuring versatility and adaptability.
Rubber Roller (Upper Roller)
1. Our rubber pad roller, measuring a diameter of less than ¢536mm and a rubber pad diameter of 554mm, showcases a quick-change design for superior wear resistance and durability. Crafted from high-grade cast steel, it undergoes quenching, tempering, and surface refinement to ensure optimal operational stability.
2. The gap between the knife die roller and the rubber pad roller can be electrically adjusted using our robust air-lock fixed adjusting mechanism. Featuring a 50mm mechanical transverse device, it compensates for speed differences to ensure uniform wear across varied knife positions, thereby significantly extending the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Our electric grinding feature for the rubber pad offers rapid and efficient corrections, dramatically enhancing the rubber pad's service life.
Phase Adjusting Device
1. The die-cutting phase is equipped with an electric digital 360-degree adjustment feature, allowing for modifications during both the operation and stoppage phases of the equipment.
Drive Gear
- Our drive gear system employs high-precision helical gear transmission, crafted from 20GrMnTi top-tier alloy steel. Undergoing rigorous quenching, high-frequency treatment, and gear grinding, it delivers smooth operation, reduced noise, and enduring hardness of HRC58-62. These features assure consistent printing register accuracy with minimal wear over time.
2. Experience flawless performance with our advanced shaft and gear system, uniquely featuring a tensioning connecting sleeve for keyless connectivity. This innovative solution maintains zero gaps during high-torque usage, facilitating effortless installation and maintenance, ensuring long-term transmission accuracy and impeccable printing registration.
3. Our state-of-the-art gear lubrication system utilizes an automatic spray mechanism powered by a precision gear oil pump. This ensures unwavering transmission accuracy, prolonging the longevity and maintaining the peak performance of your machinery.
Motor Part
- Experience unrivaled performance with our main motor, expertly controlled by the prestigious 'Dongli' frequency converter. Enjoy a seamless operation characterized by minimal vibration and noise. Paired with the 'Taiwan Province Delta' frequency converter, it offers superior low-speed rated torque output, assuring ultra-quiet and stable operation throughout its use.
- Our cutting-edge machinery is engineered to deliver exceptional performance, thanks to the innovative integration of Zhongxin fans. These fans seamlessly perform dual roles, offering powerful adsorption and efficient dust removal. At the heart of this marvel is the ultra-reliable Zhejiang DH motor, paired with the celebrated Taiwan Province Taibang motor for ink homogenization. This harmonious blend guarantees a quiet operation and steadfast power delivery, setting new benchmarks in low-noise performance and operational stability.
Bearing part
1. Boasting the crème de la crème of main bearings, our machine is equipped with 'NSK' bearings that deliver unparalleled precision and remarkable durability. To further enhance this standard, we incorporate supplementary bearings from the distinguished domestic brand Wahalo. This ensures our machinery achieves the highest product accuracy metrics at P6, P5, P4 levels, while meeting or exceeding Z1 group vibration standards.
Electrical components
1. Every unit is fitted with a dedicated electronic control module that ensures both safety and reliability at the forefront of its operations. The use of superior components from Zhejiang Zhengtai powers our relays, indicator lights, buttons, and contactors. Additionally, the seamless integration of Yadeke pneumatic components, including solenoid valves and cylinders, assures users of a system that is not only flexible and robust but also designed for lasting and dependable performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, we hold prestigious import and export rights, showcasing our commitment to global excellence. Our flagship offerings include state-of-the-art 3-layer/5-layer/7-layer corrugated board production lines, robust cardboard production lines, and the highly efficient carton production lines. We also specialize in the innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, alongside the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and versatile gluer and stitcher machine. Our portfolio proudly includes the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and efficient partition assembler machine. Our products are celebrated for their safety, stability, and superior performance, earning over ten national patents. They comply with the rigorous ISO9001 quality management system and CE EU certifications, underscoring our commitment to excellence. Our unparalleled presales and after-sales services ensure efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers, available around-the-clock to assist you with any need.
With a global vision, our products are proudly exported to countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unmatched quality across the globe. While our prices may not be the lowest, we guarantee unmatched quality. We choose to discuss price now so that we never have to apologize for quality later, maintaining a formidable edge in our industry's competitive landscape.
Global trade with integrity at the forefront. Partner with us and discover your most trustworthy ally worldwide. Embark on a world-class journey that begins right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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