Unleash the power of next-generation technology with our Efficient Durable High Speed Automatic Carton Die Cutter with Custom Options. This groundbreaking machine, meticulously engineered for unparalleled precision and efficiency, significantly enhances your production prowess. Seamlessly integrated to deliver superior output quality, it is the epitome of innovation in the carton printing and die-cutting industry. Embrace the future of manufacturing with a solution where unmatched performance harmoniously aligns with extraordinary speed and unwavering reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, an epitome of advanced engineering crafted to propel your production capabilities to unprecedented levels. This cutting-edge machine transcends conventional boundaries by seamlessly integrating an array of processes into a singular, streamlined operation. With mastery in multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all effortlessly executed in one seamless flow-this machine is a true marvel. At the heart of its advanced design is a pioneering technology that employs adsorption power for precise paper feeding, while the frequency converter and fan of the main machine meticulously regulate start and stop functions, ensuring flawless synchronization. Equipped with a potent dust removal fan, this powerhouse effortlessly cleanses the cardboard surface, priming it for high-precision printing. The machine features an intuitive dual touch screen interface, controlled by a sophisticated PLC programming system, creating a seamless human-machine synergy that enhances control over every operational facet, from feeding to output. Operational safety and monitoring are elevated with real-time paper output monitoring equipment positioned at the front of the machine, offering crucial insights into the paper output department's status during both starting and stopping phases-ensuring operator safety and maximizing machine efficiency. Every component of this revolutionary equipment is imbued with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system-collectively guaranteeing smooth operations, breathtaking print quality, and flawless color registration. The transmission shafts boast a dynamic and static balance treatment, while the gears receive specialized carburization and grinding processes, achieving a stellar hardness of HRC52-58 and grade 6 precision. These gears are further enhanced by a state-of-the-art spray circulating lubrication system, complete with a convenient oil display window for continuous monitoring. The robust, keyless connection ring fortifies the bond between gear and shaft, ensuring steadfast reliability. In essence, this machine is the pinnacle of automation, user-friendliness, and maintainability, delivering impeccable color registration, magnificent printing patterns, and unmatched production efficiency. It stands as the ultimate solution for those eager to redefine the possibilities of carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit shines as an epitome of innovation, harnessing the unparalleled technology of Taiwan Province's leading edge. Engineered for exceptional precision and longevity, each paper feeding wheel shaft is crafted from top-tier bearing steel, promising steadfast reliability and performance that surpasses expectations.
- Immerse yourself in a world of convenience with our intuitive control panel, presenting a vibrant 7-inch color touch screen for the ultimate man-machine interface. Effortlessly synchronize operations across paper feeding, printing, slotting, and die cutting, managing real-time operations with ease. From keeping an eye on current phases, machine speed, and counts to fine-tuning system settings like fan speeds and alignment, every function is at your command for rapid, secure, and user-friendly operation. With dual operating systems, you have the choice of manual or automated control, precisely catering to your every need.
- Enhance your paper feeding experience with our suction fan, which ensures smooth operation by adapting to varying cardboard sizes through a frequency converter-controlled motor. This innovation not only slashes power consumption for cost efficiency but also elevates printing quality. The dust removal fan's robust motor, coupled with an array of dust brushes, meticulously purifies cardboard surfaces, eliminating impurities with precision.
- Discover our leading edge paper feeding's unparalleled standard, a standard type perfectly suited for all corrugated shapes, delivering unwavering stability and spectacular precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type to enjoy additional advantages: reduced friction, minimized cardboard damage, and preservation of corrugated integrity. This advanced system effortlessly transports E-groove and lower quality cardboards, optimizing productivity and reducing congestion.
- Utilizing the leading edge of the cardboard as a positioning benchmark significantly curtails discrepancies in cardboard length. As the cardboard advances to the pulley, it maintains a harmonious speed, ensuring a seamless transition and eliminating the risk of speed variance affecting precision.
- Effortless adjustment is at your fingertips with our electric left-right stop gauges, allowing synchronized or independent modifications. The cardboard dragging frame adapts electrically for width flexibility, while the manually lifted front baffle merges reliability with ease of use.
- Innovation meets safety with our unit's opening and closing system, expertly managed by an electric control machine integrated with an alarm system. This configuration enhances safety, preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection safeguards vital components, ensuring a swift return to normal production after adjustments, effectively preventing wastage from misaligned printing.
- Our paper feeding system's lower roller is a masterpiece, crafted from superior seamless steel, finely ground and electroplated to boost friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, paired with a quick-release design, offer convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, delivers seamless manual control, catering to the most exacting requirements.
Printing unit:
Printing plate roller
Our printing plate roller is a testament to precision engineering, with a diameter of less than ¢524mm, including the plate diameter under ¢536mm. Forged from premium steel, its surface undergoes exquisite fine grinding, hard chromium plating, and dynamic balance correction, ensuring seamless high-speed printing. Ingeniously designed, the shaft's horizontal and circumferential planes are engraved with reference lines, enabling effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes become a breeze. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a smooth 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected, showcasing the printing plate roller phase planetary gear's majestic regulation.360°degree circumference adjustment with finesse, ensuring flawless precision and exceptional adaptability. 360° Delve into the epitome of advanced control with our computerized system, which artfully manages motor operations, whether in motion or on pause. A sleek touch screen elegantly communicates real-time data, adjusting input sizes with surpassing ease and precision. The revolutionary automatic zeroing feature for the printing plate roller, complete with a dedicated plate hanging position, springs into action with a single command, driving your equipment to the ideal position for maximum labor efficiency. For seamless operation, engage the pedal switch to effortlessly maneuver the printing plate cylinder forward or backward, transforming plate changes and maintenance into a streamlined experience.
Impression roller
- Crafted with finesse from seamless high-quality steel pipe, the impression roller undergoes a meticulous series of processes to ensure it performs at its peak. Undergoing quenching, tempering, and hot charging, combined with dynamic and static balance corrections and an exquisite surface grind and electroplating, this roller delivers unwavering stability and performance excellence.
- Discover flawless precision with a gear adjustment mechanism that eliminates backlash, guaranteeing impeccable meshing and transmission accuracy. A manual micro-adjustment feature allows for precise gap control between the printing plate roller and impression roller, aided by a scale display. The dual-stage 1:200 worm gear box enables precise positioning adjustments within a 0-12mm range, ensuring unparalleled precision and efficiency.
Metal anilox roller
- Revolutionize your printing process with our anilox roller cots' innovative cantilever structure, simplifying installation and maintenance. Opt for a scraper system for future incorporation, enhancing versatility. Manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province, each roller is constructed from premium steel and subjected to cutting-edge processes, ensuring unmatched durability, wear and corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, and 280 lines/inch to perfectly meet your specific printing needs.
- Experience technological excellence with our pneumatic pressing actions that finely tune anilox roller and printing plate roller contact. Automatically lift the plate when operations halt while the electric ink uniforming system takes charge to prevent ink drying. Each printing unit's inking delay time is individually adjustable, while the anilox roller's innovative one-way overrunning clutch effortlessly disengages from the drive, allowing for rapid ink mixing or washing.
- Enhance your printing prowess with the optional ceramic net roller, available for an additional price. The steel pipe surface receives a sophisticated ceramic coating, then refined through grinding and laser engraving to deliver consistently uniform inked dots, ranging from 200 to 400 lines per inch.
Rubber roller
- Crafted with precision by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are constructed from top-grade seamless steel pipes, expertly treated for both dynamic and static balance. Encased in premium Ding Qing rubber, they boast incredible wear and corrosion resistance. CNC grinders meticulously shape them, ensuring the highest standards of height and accuracy.
- Our roller employs a sophisticated 1:200 double-stage worm gear clearance fine adjustment, ensuring perfectly even ink application. Once adjusted, gravity-induced self-locking secures the setting, while the rubber roller disengages from the anilox roller post-cleaning, preserving its form and elasticity.
Scraper system
- Elevate your ink management with our groundbreaking chamber fluid dynamics and ink sealing design. The closed double scraper system delivers exceptional ink transport while drastically reducing waste, thanks to its automatic compensation feature that guarantees perfect alignment between the anilox roller and scraper for optimal scraping. With an anti-corrosion and anti-sticking inner coat, ink transfer and cleaning are exceptionally efficient. Our fully enclosed system integrates effortlessly, offering a superior upgrade from outdated cots or single scraper systems. It's tailor-made for volatile solvent setups, enhancing environmental safety and reducing solvent consumption.
- Achieve unparalleled precision with our system's accurate scraping angle and mechanical finesse. Consistent scraper positioning post-replacement ensures superior scraping results every time. The sealing system, equipped with an adjustable compensation feature, operates smoothly without the need for shutdowns, preserving a sealed ink delivery system. Our ingenious sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. The closed chamber assembles and disassembles effortlessly, with no auxiliary tools required.
Ink supply system
- Our revolutionary ink supply system is designed for peak performance and reliability. Featuring a state-of-the-art one-way diaphragm-type pneumatic pump, it efficiently recovers accumulated water, optimizing both filtration and circulation processes. For enhanced control, systems with optional scraper ink management use a double-acting diaphragm pump. Equipped with an automatic sensing and detection system, this system diligently monitors ink levels and promptly alerts you to any anomalies. The integrated warning system and alarm bell ensure the utmost safety and functionality, making it an indispensable component for seamless operation.
- Our ink supply system showcases a transparent ink supply pipe and a high-mounted ink storage cup, providing a clear, uninterrupted view of ink levels during production. The circulating cleaning pipeline and ink roller are engineered for ease of use, allowing quick, efficient cleaning and maintaining a stable ink supply, thereby ensuring continuous, uninterrupted productivity.
Phase adjustment mechanism
1. Experience precision like never before with our printing plate roller phase adjustment, managed by a sophisticated frequency converter. This system allows for 360-degree phase adjustments, seamlessly applicable whether the machine is in operation or at rest, providing you with unmatched control.
2. Harness the power of precision with our advanced frequency converter managing motor speed, integrated seamlessly with encoder technology and a sophisticated PLC programming system. This ensures that phase adjustments are kept within a remarkable precision of 0.2mm, setting a new standard for accuracy.
Pneumatic interlocking brake positioning device
- Our advanced cylinder brake mechanism is expertly engineered to stabilize machine operations. Whether it involves separating the machine or adjusting the phase, this mechanism ensures that rotation is restricted, maintaining the original gear position with pinpoint accuracy and reliability.
- Operating our machine is a breeze, with each printing unit equipped with intuitive positive and negative inching controls. This feature simplifies processes such as plate erasing, hanging, and color registration, making operations more efficient and significantly reducing labor intensity.
Slotting unit
Touch screen operation control
Our slotting department takes operational control to the next level with a user-friendly touch screen interface governing the PLC programming automation system. Simply input the product dimensions ('length * width * height') according to the order, and let our system effortlessly position the order with precision. Additionally, manual fine-tuning of the slotting position is available to meet specific customer specifications, ensuring precision and customization.
Step into a realm of efficiency with our intuitive color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, powered by a cutting-edge frequency converter, commands the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The encoder, in harmony with the PLC control box, enables high-profile cutter adjustments, synchronizing all four cutters and drastically reducing adjustment time to elevate work efficiency.
Explore our exceptional pre-pressing, line pressing, and slotting capabilities with our six-axis, fully computer-controlled slotting part. This innovative feature delivers unmatched precision and ease of use, setting a new benchmark for performance.
- Our cutting-edge single-shaft, double-knife slotted structure is designed with an internal tooth system for seamless box height adjustments, preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety and facilitates convenient positive and negative inching across the machine, providing flexible and user-friendly operation.
- Engineered to perfection, the standard grooving knife is crafted from robust alloy steel with a 7mm thickness, boasting exceptional hardness and resilience post heat treatment. The double-blade trimming knife is precision-engineered with a razor-sharp edge. The high-quality 45# seamless steel tube shaft is enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, making it an ideal choice for high-efficiency operations.
- Incorporating cutting-edge linear guide rail technology, this machine guarantees stability and precise slotting phase accuracy. The ten-screw automatic adjustment system synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by state-of-the-art button and touch screen interfaces, it delivers unparalleled precision and reliability.
Pre-pressing wheel and line pressing wheel
- Expertly engineered to perfection, the upper and lower shafts are meticulously crafted from premium quality steel, undergoing processes of quenching, tempering, and electroplating to achieve exceptional dynamic and static balance. Boasting four sets of advanced line pressing wheels, this machine excels at preventing cardboard damage, ensuring neat, crisp line pressing. The slotting section is innovatively enhanced with prepressing wheels, which refine line shapes, minimize cracking, and maintain the box's structural integrity after the dual prepressing and pressing processes.
- Fine-tune the gap dial for the wire pressing wheel with precision, offering an adjustable range between 2-12mm. The innovative backlash-free adjusting mechanism ensures that gear adjustments do not compromise gear meshing, thereby guaranteeing flawless transmission precision.
Slotted phase adjusting mechanism
- Embrace the precision of a sophisticated planetary gear mechanism with our slotting phase system, utilizing PLC and electric digital input to deliver an exact 360-degree adjustment. Enjoy seamless modifications, effortlessly executed whether the equipment is in motion or stationary.
Die-cutting unit
- Crafted with excellence, the knife plate roller exhibits an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, constructed from superior cast steel. Enhanced by surface grinding and balance correction, it provides operational stability, while electroplated shafts ensure uniform hole separation.
- Designed with meticulous precision, the die template bolt holes feature 10M with an axial spacing of 100mm and 18 evenly distributed radial sections. The die cutter stands at a height of 25.4mm, accommodating wooden templates with thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber roller (upper roller)
1. The rubber pad roller, with a diameter less than ¢536mm complemented by a rubber pad diameter of 554mm, showcases a quick-change design for superior wear resistance and durability. Forged from premium cast steel, it undergoes quenching, tempering, and fine surface grinding to ensure optimal operational stability.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller using a secure air-lock fixed adjusting mechanism. A 50mm mechanical transverse device facilitates speed difference compensation, promoting uniform wear across diverse knife positions, thereby substantially extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Electrically grind the rubber pad with speed and efficiency, dramatically extending its service life and maintaining peak performance.
Phase adjusting device
1. The die-cutting phase incorporates electric digital 360-degree adjustments, allowing for modifications during both active operation and equipment stoppage, ensuring flexibility and precision.
Drive gear
- Achieve flawless high-precision helical gear transmission with gears made from the finest 20GrMnTi alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, they deliver smooth operations with minimal noise, boasting a lasting hardness of HRC58-62. These features ensure long-lasting printing register accuracy, with negligible wear and tear.
2. Experience seamless performance with our state-of-the-art shaft and gear assembly, featuring a tensioning connecting sleeve for a keyless connection. This groundbreaking solution ensures zero gaps during high-torque operations, simplifying installation and maintenance. Enjoy the brilliance of enduring transmission accuracy, ensuring flawless printing registration every time.
3. Our advanced gear lubrication system harnesses an automatic spray lubrication system driven by a precision gear oil pump. This guarantees consistent transmission accuracy, safeguarding the machinery's longevity and optimal performance.
Motor part
- Discover the unmatched performance of our main motor, expertly controlled by the prestigious 'Dongli' frequency converter. Revel in seamless, smooth operations with reduced vibrations and noise. The 'Taiwan Province Delta' frequency converter ensures exceptional low-speed rated torque output, providing ultra-quiet and stable functionality throughout.
- Our machinery is enhanced with the power of Zhongxin fans for exceptional adsorption and dust removal capabilities. The dependable Zhejiang DH motor drives the phase motor, while the renowned Taiwan Province Taibang motor powers the ink homogenizing motor. Together, they deliver an outstanding synergy of low noise and stable power performance.
Bearing part
1. Immerse yourself in the superior craftsmanship of our machine, featuring prestigious 'NSK' main bearings that guarantee exceptional precision and unyielding durability. Augmenting this, we partner with renowned domestic brands like Wahalo for additional bearings, ensuring the highest levels of product accuracy at P6 P5 P4, with vibration standards surpassing the Z1 group. Experience the epitome of engineering excellence.
Electrical components
1. Our units are fortified with independent electronic control systems, offering unparalleled safety and reliability. Harnessing premium components from Zhejiang Zhengtai, we power our relays, indicator lights, buttons, and contactors with excellence. The inclusion of Yadeke's advanced pneumatic components, such as solenoid valves and cylinders, guarantees an adaptable, robust, and enduring performance. Step into the future of technology with supreme confidence.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds the prestigious rights to import and export. Our flagship offerings include the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines. We also excel in producing robust cardboard production lines and highly efficient carton production lines. Specializing in innovation, our portfolio features the intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, complemented by our cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio further includes the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Each product is distinguished by its safety, stability, and unparalleled performance, earning over ten national patents. Adhering to the rigorous ISO9001 quality management system and CE EU certifications, we ensure uncompromising quality and reliability. Our outstanding presales and after-sales services guarantee efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, available round-the-clock to assist you.
With a global vision, our products are proudly exported to prominent nations like the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, setting benchmarks for quality worldwide. While we may not offer the lowest price, we pledge unmatched quality. Our philosophy is to discuss price upfront to avoid apologizing for quality later, thereby maintaining a formidable edge in the competitive industry landscape.
Global trade with integrity at the forefront. Partner with us to discover the most reliable ally on the global stage. Embark on a world-class journey that starts here with us.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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