Embark on a journey of technological excellence with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. This marvel of engineering is crafted with precision to redefine efficiency in your production line. Experience a transformation as this state-of-the-art machine amplifies your production capabilities, ensuring flawless operations and delivering superior output quality. Embrace the future of carton printing and die-cutting technology, where unmatched performance harmonizes with astounding speed and dependability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a true marvel of modern engineering crafted to elevate your production capabilities to unprecedented heights. This versatile powerhouse seamlessly executes a vast array of processes that include multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all consolidated into a single, streamlined operation. Harnessing advanced leading-edge technology, it employs adsorption for precise paper feeding, while its main machine's frequency converter and fan meticulously manage start and stop functions to ensure perfect synchronization and operation harmony. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, making it pristine and ready for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing seamless human-machine interaction that optimizes control over every facet of the operation, from feeding to output. For heightened operational safety and efficiency, the front of the main machine is equipped with paper output monitoring equipment, offering real-time insights into the status of the paper output department during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an extraordinary hardness rating of HRC52-58 and grade 6 precision. These gears benefit from an innovative spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine epitomizes a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It stands as the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Discover the pinnacle of innovation with our paper feeding unit, featuring the latest advancement from Taiwan Province in leading edge technology. Designed for precision and endurance, the wheel shaft is constructed using top-tier bearing steel, promising outstanding reliability and superior performance.
- Our state-of-the-art control panel, highlighted by a vivid 7-inch color touch screen, offers a seamless man-machine interface. Effortlessly navigate through the paper feeding, printing, slotting, and die cutting stages, executing real-time operations with unmatched ease. Monitor every aspect from current phases and machine speed to counting and system configurations like fan speed and alignment. Every function is accessible for smooth, secure, and efficient operation. The dual operating systems empower you with both manual and automated control, precisely suited to any operational demand.
- The suction fan system elevates paper feeding fluidity by adapting to various cardboard dimensions through a motor regulated by a frequency converter. Notably, this setup diminishes energy usage, enhancing cost-effectiveness while boosting print quality. The powerful motor of the dust removal fan, complemented by multiple dust brushes, meticulously purges impurities from cardboard surfaces.
- Embrace unparalleled performance with our leading edge paper feeding, available in a standard variant ideal for all corrugated shapes, ensuring consistent performance and extraordinary accuracy. The vacuum negative pressure suction flat feeding guarantees high-speed precision. Choose the 'Soft Pressing' high matching model for added advantages, including reduced friction, minimized cardboard damage, and safeguarding corrugated integrity. This sophisticated system effortlessly transports E-groove and lower-grade cardboards, optimizing operational time and preventing congestion.
- By leveraging the leading edge of the cardboard as a positioning reference, length discrepancies are notably reduced. As cardboard progresses to the pulley, it retains synchronized speed, ensuring a flawless transition devoid of speed variance that could compromise precision.
- Our electric left-right stop gauges offer seamless adjustment, whether synchronized or independent. The cardboard dragging frame's electric width adaptability complements the manually lifted front baffle, blending reliability with user-friendly operation.
- The innovative electric control machine governs our unit's opening and closing, accompanied by a cutting-edge alarm system that boosts safety. Features like the friction clutch transmission shaft and pneumatic interlocking device safeguard precision and security. Equipped with overload protection, the system shields critical components, allowing swift resumption of normal production after adjustments and averting wastage from misaligned printing.
- Our paper feeding system's lower roller is crafted from premium seamless steel, expertly ground and electroplated to elevate friction and guarantee impeccable cardboard movement. The dual-layer rubber feed rollers, featuring elastic and wear-resistant layers, along with a quick-release design, ensure convenient and rapid operations. Our precision two-stage worm gear adjustment mechanism, complete with a meticulous dial, provides smooth and precise manual control.
Printing unit:
Printing plate roller
Our printing plate roller is engineered with precision, boasting a diameter under ¢524mm (plate diameter inclusive under ¢536mm). Made from premium steel, its surface undergoes fine grinding, hard chromium plating, and dynamic balance correction, making it perfect for high-speed printing. Engraved reference lines on the shaft's horizontal and circumferential planes enable easy plate hanging and alignment. The ratchet-secured fixed plate winding shaft and plate hanging groove simplify swift plate changes. The axial distance adjustment between the printing plate roller and left-right pulling displacement is a smooth 6mm, adjustable electrically, with a robust 12mm adjustment range. Whether in motion or still, adjustments are made effortlessly. The printing plate roller phase planetary gear elegantly manages the360°degree circumference adjustment with exquisite precision, and the 360° The degree computerized control system harmonizes motor operations, ensuring impeccable adjustments regardless of the machine's status-running or paused. The elegant touch screen displays and auto-tailors the input size, elevating both user-friendliness and precision. With an automatic zeroing mechanism, the printing plate roller with a designated plate hanging position can be activated effortlessly with a click. This function propels the equipment to its ideal plate hanging position, revolutionizing labor efficiency. A convenient pedal switch allows for seamless forward and backward rotation of the printing plate cylinder, transforming plate changes and maintenance into an effortless task.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller is the epitome of fine engineering. It undergoes meticulous dynamic and static balance corrections to assure flawless operation. Through quenching, tempering, and hot charging, combined with advanced dynamic and static balance, surface fine grinding, and electroplating, it delivers unmatched performance in every aspect.
- Our ingenious backlash-free gear adjustment mechanism ensures flawless gear meshing during adjustments, safeguarding transmission precision. Manual micro-adjustments of the gap between the printing plate roller and the impression roller are made simple with a scale display. Employing a 1:200 double-stage worm gearbox for positioning adjustments, it offers a versatile adjustable range of 0-12mm, ensuring exactitude and reliability.
Metal anilox roller
- A marvel of innovation, the anilox roller cots feature a pioneering cantilever structure, simplifying installation and maintenance. With the possibility of adding a scraper system, they are manufactured by the renowned 'Haili Roller' in Changzhou, Jiangsu Province. These rollers are crafted from high-quality steel and processed using state-of-the-art technology, ensuring exceptional durability, wear, and corrosion resistance, as well as superior ink control. Choose from mesh numbers of 200, 220, 250, 280 lines/inch to meet your stringent printing needs.
- The artful pneumatic pressing actions between the anilox roller and printing plate roller ensure automatic plate lifting upon machine stoppage. Meanwhile, the electric ink uniforming system springs to action, averting ink drying. Each printing unit's inking delay time can be independently tailored, with the anilox roller's one-way overrunning clutch disconnecting from the driving force, allowing for swift ink mixing or washing.
- For those seeking heightened performance, we offer an optional ceramic net roller (at an additional price). This advanced option features a steel pipe surface elegantly clad in ceramic, refined through grinding and laser engraving to achieve uniformly inked dots ranging from 200-400 lines/inch.
Rubber roller
- Crafted by the prestigious 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are made from premium seamless steel pipes and undergo dynamic and static balance treatments. They are encased in top-tier Ding Qing rubber, renowned for its exceptional wear and corrosion resistance. Precision CNC grinders shape them to ensure flawless height and unparalleled accuracy.
- With the precision of a 1:200 double-stage worm gear clearance fine adjustment, the roller guarantees consistent ink application. Post-adjustment, it employs gravity-induced self-locking, ensuring the rubber roller detaches from the anilox roller post-cleaning, effectively preventing deformation and preserving elasticity.
Scraper system
- Revolutionize your ink management with our groundbreaking chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in ink delivery while minimizing waste, thanks to its automatic compensation feature that aligns the anilox roller and scraper perfectly. The anti-corrosion and anti-sticking coating within the chamber makes ink transfer and cleaning simplistic. Designed for seamless integration, it enables easy upgrades from outdated cots or single scraper systems. Fully enclosed, it's ideal for volatile solvent units, enhancing environmental conditions and reducing solvent consumption.
- Experience precision unrivaled with our intelligently designed scraping angle and mechanical exactitude. The system retains consistent scraper positioning post-replacement, ensuring superior scraping performance. With a sealing system equipped with adjustable compensation, it operates continuously without shutdowns, maintaining a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth end bands. Enjoy the straightforward assembly and disassembly of the closed chamber, no auxiliary tools required.
Ink supply system
- Our cutting-edge ink supply system boasts a state-of-the-art one-way diaphragm type pneumatic pump, meticulously engineered for optimal performance. This exceptional design ensures efficient recovery of accumulated water, significantly enhancing filtration and circulation efficacy. For those systems equipped with the optional scraper ink control, we provide a robust double-acting diaphragm pump. This advanced system is fortified with an automatic sensing and detection mechanism, vigilantly monitoring ink levels and issuing timely alerts for any anomalies. A comprehensive warning system, complete with an alarm bell, guarantees optimal safety and flawless functionality.
- Discover a transparent innovation with our exquisitely designed ink supply pipe and high-mounted ink storage cup, offering an unobstructed view of ink levels for seamless production. Equipped with a sophisticated circulating cleaning pipeline and an innovative ink roller, operations are not only simplified but also significantly streamlined, ensuring swift, efficient cleaning and a steadfast ink supply. This ingenuity guarantees uninterrupted productivity, setting new benchmarks in operational excellence.
Phase adjustment mechanism
1. Experience unparalleled mastery with our printing plate roller phase adjustment, expertly managed by a high-performance frequency converter. Revel in the freedom of 360-degree phase adjustments, effortlessly applicable whether the machine is in full operation or at a standstill, ensuring precision and adaptability at every turn.
2. With our state-of-the-art frequency converter orchestrating motor speed and seamlessly integrating encoder technology alongside an advanced PLC programming system, phase adjustment precision is meticulously maintained within a remarkable 0.2mm. This sophisticated configuration exemplifies our commitment to precision and innovation.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is meticulously crafted to stabilize machine operations with unparalleled accuracy. Whether you're separating the machine or fine-tuning the phase, this system guarantees restricted rotation and preserves the original gear position with pinpoint precision, elevating operational stability to new heights.
- Experience seamless operation with our ingeniously designed printing units, each equipped with both positive and negative inching controls of the main machine. This intuitive system simplifies plate erasing, hanging, and color registration, making processes more streamlined, efficient, and less labor-intensive, ultimately enhancing productivity and ease of use.
Slotting unit
Touch screen operation control
Our slotting department revolutionizes electrical operations with a cutting-edge touch screen interface controlling the PLC programming automation system. Effortlessly input product dimensions ('length * width * height') as per the order, and watch as the computer system seamlessly positions the order with unparalleled ease. For those seeking precision, manually fine-tune the slotting position to meet customer specifications, ensuring flawless customization and accuracy at every stage.
Immerse yourself in a world of efficiency with our advanced color man-machine interface, featuring intuitive menu storage and automatic shift distance compensation. The motor, powered by a sophisticated frequency converter, deftly commands the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. The encoder, in perfect harmony with the PLC control box, facilitates top-tier cutter adjustments, enabling all four cutters to synchronize their distances perfectly. This dramatically reduces adjustment time and propels work efficiency to unprecedented levels.
Explore the frontier of pre-pressing, line pressing, and slotting excellence with our six-axis, fully computer-controlled slotting part, delivering unmatched precision and effortless operation. This groundbreaking technology sets new standards in the industry, offering an unparalleled blend of sophistication and ease.
- Our innovative single-shaft, double-knife slotted structure, featuring a pioneering internal tooth design for box height adjustments, ingeniously prevents lubricant contamination of cartons. Our slotting unit is equipped with an essential emergency stop device for paramount safety and offers the remarkable convenience of positive and negative inching across the entire machine, ensuring flexible, user-friendly operation.
- Crafted to the pinnacle of perfection, our standard grooving knife boasts a robust 7mm thickness, forged from premium alloy steel. Following meticulous heat treatment, it exudes extraordinary hardness and resilience. The double-blade trimming knife offers unmatched precision with its razor-sharp edge. Constructed from high-quality 45# seamless steel tube, the shaft is enhanced through grinding and electroplating to ensure smooth movement. Featuring an impressive large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming, redefining efficiency.
- Incorporating cutting-edge linear guide rail technology, this machine offers exceptional stability and precise slotting phase accuracy. It features a revolutionary ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled through state-of-the-art button and touch screen interfaces, this system ensures unmatched precision and operational excellence.
Pre-pressing wheel and line pressing wheel
- Crafted with unparalleled expertise, the upper and lower shafts are fashioned from premium-grade steel, undergoing a meticulous process of quenching, tempering, and electroplating to achieve perfect dynamic and static balance. The introduction of four groups of state-of-the-art line pressing wheels effectively safeguards against cardboard crushing, ensuring impeccably smooth and precise line pressing. The slotting section is further refined with prepressing wheels, enhancing line shape while minimizing cracking, ensuring boxes maintain their regularity even after dual prepressing and pressing.
- Effortlessly fine-tune the gap dial for the wire pressing wheel, with a versatile adjustable range spanning 2-12mm. Our cutting-edge, backlash-free adjusting mechanism ensures the gear adjustment seamlessly maintains gear meshing integrity, guaranteeing flawless transmission accuracy.
Slotted phase adjusting mechanism
- Boasting an advanced planetary gear mechanism, the slotting phase is equipped with PLC and electric digital input for remarkably precise 360-degree adjustments. These adjustments can be executed effortlessly, regardless of whether the equipment is in motion or stationary, ensuring ultimate precision and efficiency.
Die-cutting unit
- The knife plate roller stands out with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, meticulously crafted from high-grade cast steel. Through surface grinding and balance correction, it achieves exceptional operational stability, complemented by shaft electroplating for consistent hole separation.
- Engineered with superior precision, the die template bolt holes are standardized at 10M, featuring an axial spacing of 100mm alongside 18 radially equal parts. The die cutter height is precisely 25.4mm, while wooden template thicknesses are tailored to 16mm for three-layer and 13mm for five-layer cardboard, offering unparalleled customization.
Rubber roller (upper roller)
1. The rubber pad roller is designed with a diameter of less than ¢536mm, complemented by a rubber pad diameter of 554mm. Its quick-change design ensures outstanding wear resistance and extended longevity. Crafted from superior cast steel, it undergoes a series of treatments including quenching, tempering, and surface fine grinding, culminating in optimal running stability.
2. Electrically modulate the gap between the knife die roller and the rubber pad roller, leveraging a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device affords speed difference compensation, ensuring even wear across various knife positions, effectively extending the lifespan of the Youli rubber pad.
Grinding repair mechanism
1. Harness the power of electric grinding to swiftly and efficiently correct the rubber pad, significantly enhancing its service lifespan and performance.
Phase adjusting device
1. The die-cutting phase boasts an electric digital 360-degree adjustment capability, enabling seamless modifications whether the equipment is operational or at a standstill.
Drive gear
- Achieve unmatched high-precision helical gear transmission with gears meticulously crafted from 20GrMnTi high-grade alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, these gears offer smooth operation, reduced noise, and enduring hardness of HRC58-62. These superior attributes ensure that the printing register accuracy remains consistent with minimal wear over time.
2. Experience flawless performance with our state-of-the-art shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This innovative approach ensures zero gaps during high-torque application, delivering effortless installation and maintenance. Revel in the excellence of long-term transmission accuracy, promising impeccable printing registration at all times.
3. Our proprietary gear lubrication system employs an automatic spray lubrication system, driven by a precision gear oil pump, ensuring unwavering transmission accuracy while safeguarding the longevity and peak performance of your machinery.
Motor part
- Uncover the exceptional performance of our main motor, orchestrated with precision by the renowned 'Dongli' frequency converter. Delight in smooth, seamless operation with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter offers superior low-speed rated torque output, ensuring ultra-quiet and stable operation from start to finish.
- Our cutting-edge machinery taps into the sophisticated performance of Zhongxin fans, expertly utilized for both superior adsorption and efficient dust removal functions. The robust phase motor is none other than the dependable Zhejiang DH motor. Accompanied by the renowned Taiwan Province Taibang motor for ink homogenization, they together form an extraordinary synergy, offering a harmonious blend of impressively low noise levels and impeccably stable power performance.
Bearing part
1. Our machine is equipped with superior 'NSK' main bearings, setting a new standard for precision and durability. Moreover, we carefully select additional bearings from respected domestic manufacturers such as Wahalo, delivering product accuracy that meets P6, P5, and P4 levels while achieving Z1 group or higher vibration standards for exceptional reliability.
Electrical components
1. Each advanced unit boasts its own independent electronic control unit, which enhances both safety and reliability. The system is empowered by premium components from Zhejiang Zhengtai, including our relays, indicator lights, buttons, and contactors. Furthermore, the integration of Yadeke pneumatic components, which encompasses high-quality solenoid valves and cylinders, guarantees a remarkably flexible, robust, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Beacon of Manufacturing MasteryAt Zhanzhuo Machinery, we are committed to producing top-tier corrugated cardboard carton machinery and proudly possess the esteemed rights to import and export globally. Our distinguished lineup features the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, the robust cardboard production line, and the highly efficient carton production line. Additionally, we excel in crafting the innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, along with the advanced intelligent automatic highspeed folder gluer machine, stitcher machine, and the adaptable gluer and stitcher machine. Our exemplary collection also includes the precision-engineered roller paper cutter machine, the sophisticated cardboard flute laminating machine, roller to roller film laminating machine, and the effective partition assembler machine. Our products are renowned for their safety, stability, and superior performance, with over ten national patents to their name. They comply with the stringent ISO9001 quality management system and CE EU certifications, reflecting our commitment to excellence. Our unparalleled presales and after-sales services guarantee efficiency and dependability, offering personalized services and expert remote video guidance. We deliver overseas technical support through our dedicated team of skilled engineers, who are available around the clock to provide assistance.
With a global outlook, our esteemed products are exported to countries across the globe, including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, advancing our commitment to spreading quality worldwide. While we may not offer the least expensive options, we guarantee unparalleled quality. We choose to discuss price upfront rather than apologize for quality later, ensuring a competitive edge in the dynamic landscape of our industry.
Global trade with integrity at its core. Partner with us and experience an alliance with the most reliable partner worldwide. Begin your world-class journey with Zhanzhuo Machinery.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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