High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality

Product Details
Customization: Available
After-sales Service: 12 Month
Warranty: 12 Month
Still deciding? Get samples of $ !
Order Sample
Shipping & Policy
Shipping Cost: Contact the supplier about freight and estimated delivery time.
Payment Methods:
visa mastercard discover JCB diners club american express T/T
PIX SPEI OXXO PSE OZOW
  Support payments in USD
Secure payments: Every payment you make on Made-in-China.com is protected by the platform.
Refund policy: Claim a refund if your order doesn't ship, is missing, or arrives with product issues.
Secured Trading Service
Diamond Member Since 2025

Suppliers with verified business licenses

Audited Supplier Audited Supplier

Audited by an independent third-party inspection agency

Full Customization
The supplier provides full customization services
High Repeat Buyers Choice
More than 50% of buyers repeatedly choose the supplier
ODM Services
The supplier provides ODM services
R&D Capabilities
The supplier has 1 R&D engineers, you can check the Audit Report for more information
to see all verified strength labels (11)
  • High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
  • High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
  • High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
  • High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
  • High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
  • High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Find Similar Products
  • Overview
  • Detailed Photos
  • Product Description
  • Product Parameters
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
DG1800
Condition
New
Certification
RoHS, ISO 9001:2000, ISO 9001:2008, CE
Automation
Automatic
Suitable for
Recycled Material, Wood, Paper
Paper Thickness
Normal Specification Paper
Production Cycle
180 Days
Voltage
Support Customization
Colors
Support Customization
Logo
Support Customization
Size
Support Customization
Transport Package
Film
Origin
Hebei China
HS Code
84413090
Production Capacity
70 Set/Year

Product Description

Our advanced 3-layer, 5-layer, and 7-layer fully automatic corrugated cardboard production line sets the standard for excellence. Engineered for precision and efficiency, this state-of-the-art production line offers unmatched versatility to meet all your corrugated cardboard needs. Experience seamless operation, whether you are producing simple 3-layer boards or intricate 7-layer configurations, ensuring superior performance and high-quality results tailored for businesses demanding high productivity and reliability.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Detailed Photos

 

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good QualityHigh-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good QualityHigh-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Product Description

Introducing the ultimate solution for state-of-the-art corrugated cardboard production: the Corrugated Cardboard Production Line. This professional-grade equipment is meticulously engineered to produce top-tier corrugated cardboard, available in 3-ply, 5-ply, 7-ply, and multifunctional variations. This comprehensive production line is a symphony of cutting-edge components, including the Mill Roll Stand, surface paper (core-paper) pre-heater, single facer, conveying span bridge, glue application machine, double facer, rotary shear, slitter scorer, cut-off, conveyer, stacker, steam heating system, air compression system, and glue making system, among others. We offer a variety of models and equipment configurations to create bespoke production lines tailored to your needs. By understanding our customers' distinct requirements and leveraging advanced domestic and international technologies, we proudly present production lines with speeds ranging from 150 to 300 meters per minute, accommodating paper widths between 1800 and 2800 mm. Choose from A/C/B/E four flute options, with the uniquely UV-shaped flutes closely resembling a V shape, to enhance your production capabilities.

corrugated paperboard production line
1 Effective width 2500mm 2 Design produce speed 250m/min
3 Three layer economic speed 200-230m/min 4 Five layer economic speed 180-230m/min
5 Seven layer economic speed 150-200m/min 6 Maximum order change speed 100m/min
7 Longitudinal separation accuracy ±1mm 8 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/--180g/  Ring crush index(N.m/g)8    (Water containing8-10%)
Core paper index 80g/--160g/  Ring crush index(N.m/g)5.5  (Water containing8-10%)
In paper index 90g/--160g/    Ring crush index(N.m/g)6    (Water containing8-10%)
9 Flute combination  
10 Steam requirement The maximum pressure 16kg/cm2 Common pressure10-12kg/cm2 use4000kg/Hr
11 Electricity demand AC380V 50Hz 3PH Total power350KW Running Power150KW
12 Compressed air The maximum pressure 9kg/cm2 Common pressure4-8kg/cm2 use1m3/min
13 Space Lmin90m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail)
Customer owned section:
1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
Product Parameters

 

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Hydraulic Shaftless Mill Roll Stand - The Backbone of Efficiency
Featuring a robust Spindle ¢270mm, this innovative system includes a hyperbolic heavy rocker, precise toothed chuck, and a sophisticated multi-point brake. The hydraulic-driven lifting and lateral movements ensure seamless operations, complemented by a state-of-the-art pneumatic ejector.
Engineered with cutting-edge hydraulic technology, this system effortlessly manages paper clamping, loosening, and removal for the medium, as well as smooth lateral translations. The hydraulic lift for paper handling guarantees superior performance and reliability.

The multi-point brake system incorporates an advanced gear disc structure, enhanced with a cooling fan. Premium Yadeke pneumatic components ensure stable tension, promoting longevity and efficiency.
With an intelligently designed large-diameter spindle, this unit features a smooth-operating swing arm. The steel guide rails undergo high-frequency treatment, delivering extraordinary wear-resistance and durability.
The hydraulic cylinder is strategically mounted on a twisted shaft, eliminating radial force and simplifying maintenance tasks. This design reflects a commitment to ease of service and operational excellence.
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Hydraulic Pressure Paper System - The Pinnacle of Precision
Designed with a dual-groove width of 10m, this guide rail system maintains level alignment with the ground. The dual-position paper setup incorporates hydraulic clamps for paper handling, and a hydraulic push rod for paper unloading, significantly reducing manual effort. A hydraulic motor efficiently drives the feeding trolley.
The dual-position paper setup is engineered with hydraulic precision for paper clamping and unloading, saving manpower with intelligent hydraulic motor traction for the feeding trolley.
Integrating a complete track design, the main frame utilizes an 18th channel beam, with ¢ 20mm drawing bar welding, ensuring structural integrity and stability.
Each paper holder is equipped to facilitate synchronized paper loading from both sides, enhancing productivity and operational fluidity.
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Automatic Splicer - Revolutionizing Corrugated Cardboard Production
The Automatic Splicer ensures uninterrupted continuity in the corrugated cardboard assembly line. It minimizes paper consumption and significantly boosts productivity with a maximum speed of 250m/min.
Accommodates paper rolls with a maximum diameter of 1500mm, providing versatility and adaptability.
Equipped with automatic tension control for the original paper holder, this system allows rapid high-speed paper uptake with a commendably high success rate.
Engineered to eliminate tail paper receiving, this system reduces paper consumption, overlapping paper tape only partially by 40mm.
Innovatively designed, the paper car automatically turns out with vacuum adsorption, facilitating effortless paper loading and zero turnover with automatic tension control.
All operations are underpinned by PLC automatic control, ensuring accurate functionality with minimal failure risk, and simplifying maintenance.
During paper pull, the system's buffer ensures automatic alignment, streamlining the paper pulling process.
The machine's superior cylinder control ensures seamless splicer speed and paper receiving without interruptions typical of standard motor controls.
Achieving paper receiving speeds of up to 200 m/min, the system exemplifies peak performance in modern manufacturing.
 
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Top Paper Preheat Cylinder - Mastering Moisture and Temperature Control
Featuring a roller with ¢1000mm diameter and pressure vessel certification, the system allows electrical adjustment of the wrap angle, optimizing the heated area of the paper up to 360°. The wrap angle adapts automatically to vehicle speed and displays on the touch screen, with automatic zero-return for ease of paper penetration.
Essential for preheating single-sided and tissue corrugated paper, this system elevates temperature, facilitates bonding, regulates moisture, and smooths cardboard effectively.
Each roller surface undergoes precision grinding and hard chrome plating, reducing surface friction and ensuring durability.
The electric adjustment angle allows rotation adjustment of the preheat area within a 360° range, offering flexibility and precision.
Designed with a flat head, the preheating roller adheres to national Class I pressure vessel standards, complete with a pressure vessel certificate.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Core Paper Preheat Cylinder - Efficiency Embodied in Design
Our premium Roller, boasting a substantial diameter of ¢1000mm, comes with a certified pressure vessel certificate. Experience the convenience of electrically adjusting the wrap angle, which allows for a full 360° adjustment of the paper's heated area. The wrap angle seamlessly adapts to vehicle speed, with its position visually accessible on a touch screen. For effortless paper insertion, the system intelligently returns to zero upon parking.
Purposefully engineered for optimal performance, our equipment preheats single-sided corrugated paper and tissue paper, effectively elevating temperature, enhancing bonding, managing moisture levels, and delivering flawlessly smooth cardboard.
Our rollers undergo meticulous precision grinding followed by durable hard chrome plating, ensuring minimal surface friction and enduring longevity.
The angle of our system is electronically adjustable, featuring a remarkable 360° rotatable preheat area for tailored efficiency.
Designed with precision, the preheating roller features a flat head configuration, meeting the stringent national standards for Class I pressure vessels, complete with an authentic pressure vessel certificate.
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Introducing the versatile Multi-cassette Positive Pressure Single Facer, built for efficiency.
Featuring a main corrugating roller of ¢405mm, our system enables swift flute changes in the roller group. Equipped with a tungsten carbide-treated corrugated roller, maintenance-free airbag loading, PLC automatic glue control, and HMI touch screen, it ensures seamless operation with automatic parking relief.
Our state-of-the-art main corrugating roller measures ¢405mm, complemented by a ¢495mm pressure roller and a ¢420mm preheat roller, optimizing the production process.
Employing a negative pressure design, our system minimizes heat consumption while ensuring even core paper pressure, enhancing corrugate molding and achieving uniform glue application for perfect laminating of single corrugated paper.
Experience unmatched efficiency with our quick-change system, allowing roller replacement in just 10 minutes. The electric trolley seamlessly loads and locks the corrugated roller using an air pressure system, requiring just a few button presses for effortless transition.
Crafted from 50CRMO high-quality alloy steel, our corrugated rollers undergo heat treatment and are finished with a tungsten carbide surface for exceptional durability.
Our corrugated and pressure rollers utilize a cutting-edge airbag control system, offering superior stability and a barometric pressure control buffering effect for smooth, reliable operation.
The glue volume control features precision electric adjustment, complemented by a rubber septum electric device, allowing the glue system to operate independently and prevent glue depletion when the motor halts.
Designed for convenience, our moveable type glue unit ensures easy cleaning and maintenance.
Our user-friendly control system offers effortless operation with a touch screen interface. Colorful displays showcase the operating status, function selection, fault indications, and parameter settings, ensuring comprehensive functionality and intuitive usability.
The built-in pre-conditioner includes a proportional spraying device, allowing precise adjustment of core paper temperature and moisture for optimal results.
High-temperature grease is used in the main, vice corrugating, and pressure roller bearings, ensuring smooth operation and prolonged bearing life.
 
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Introducing the Electric Hydraulic Roller Change Forklift, an innovative solution for seamless roller transitions.
Equipped with a large capacity battery, our system offers power walking, hydraulic lift, and centralized control for enhanced performance.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Innovative Corrugating Roller Quick Change technology ensures efficiency and minimal downtime. Advanced Module design for superior performance and adaptability.
Our corrugating rollers boast a diameter of 405mm, enhanced with tungsten carbide treatment. The modules include shaft seat ends, bearings, steam elements, a suction box, and a pneumatic components assembly for comprehensive functionality.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Introducing the Triple Glue Machine, designed for precision and efficiency.
Our glue roller, with a diameter of 320mm, is powered by a frequency motor drive with PLC control. Glue quantity is automatically adjusted by the PCL, with an HMI touch screen display for seamless monitoring.
The double glue machine expertly conveys corrugated paper from the flyover, applying a second layer of glue after preheating. It then seamlessly feeds into the double-sided machine for efficient pasting and bonding, producing robust three-layer and five-layer cardboard.
The marvel of engineering, the Frame cast iron structure guarantees unwavering stability. Featuring an upper middle layer preheater with an impressive diameter of 400mm, it expertly elevates paper temperature to aid seamless glue paste application. The dual pressure roller design ensures glue is uniformly spread, complemented by a sleek stainless steel glue groove and an automatic circulation glue supply for consistent performance.
With a quenched surface, the glue roller excels through precision hole machining, meticulous surface grinding, and expert balancing. This engraved anilox pit type coating promises even distribution and minimizes plastic consumption, a testament to superior craftsmanship.
At the heart of efficiency, the glue unit's transmission is ingeniously connected by a frequency conversion motor and reducer, assuring synchronization with the double-sided machine. Embrace the sophistication of our frequency conversion control, equipped with an angle sensor, PLC, and a touch screen man-machine interface. This advanced system intelligently adjusts glue amounts and pressure roller gaps, tailored to paper quality, speed, and corrugated shapes, ensuring flawless results without error accumulation.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Majestic Conveyor Bridge
Engineered with precision, the 200mm main beam channels are driven by an independent inverter motor for seamless paper feed pull and adsorption tension. Electric correction ensures uncompromised alignment.
Experience unparalleled efficiency with our flyover component, designed to lift single-sided corrugated paper effortlessly. It smoothly transitions to the glue coating machine and subsequently to the double-sided machine, offering ample paper storage capacity for seamless paper and order changes without halting operations.
Safety takes precedence with dual side safety barriers and a secure herringbone pedal operation plane, complemented by an accessible safety ladder ensuring operator well-being and operational ease.
Every roller surface is meticulously finished with hard chrome plating post-grinding, exemplifying enduring quality.
The lifting segment boasts an independent frequency conversion drive. The robust high-strength jointless belt ensures wave-free conveyance, allowing for slow, long-distance transport without paper breakage.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Innovative Automatic Correction
Harnessing energy efficiency, the no-power correction model advances precision in sheet correction. Adapt to paper width changes without manual adjustment, a leap in convenience.
Our full-width infrared detection curtain minimizes paper waste and prevents edge imprecision, optimizing resource usage.
Embrace precision with non-contact detection corrugated technology.
Achieve unrivaled accuracy with high precision paper correction.
Experience seamless adaptability with no adjustment needed for paper width variations.
Designed for relentless operation, the closed-loop control system promises continuous performance.
Innovative full-size infrared LED detection ensures longevity and precise monitoring.
Simultaneously center and edge correction optimizes base alignment with finesse.
Our Bridge tension control system assures steadfast single corrugated paper tension.
Tension control is expertly managed manually via the regulator, offering precision adjustments.
An auxiliary threading motor stands ready for customer assistance, streamlining new paper integration.
With the efficient paper-through switch, minimize tension disruptions during joint transitions.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Revolutionary Double Facer
Crafted from 400 mm national standard channel steel, the frame supports a chrome plated hot plate array of 600 mm * 18 pieces. The arc-shaped hot plate ensures rapid heating, and the precision-touched pressure plate structure, managed by PLC, guarantees optimal heat transfer. Advanced automatic deviation correction, temperature displays, and frequency conversion motor enrich this energy-saving marvel.
This double-sided machine harmoniously binds glued single-sided corrugated paper with facial paper, using heated platens to produce pristine flat cardboard through glue paste and stereotyping.
The hot plate surface, with impeccable grinding, spans a width of 600mm across 20 pieces, with a 5m minister cooling stereotype, showcasing cooling efficacy.
The hot plate, crafted from container board, comes with comprehensive pressure container and inspection certification. Its internal thermal panels exhibit a partition isolation structure, with an innovative s-shaped steam flow and steam-water separation function, maximizing steam utilization efficiency.
The innovative hot plate is engineered with a state-of-the-art pneumatic pressure plate structure. This advanced design ensures the pressure plate's elevation through a pneumatic mechanism. It comes standard with an impressive 14 sets of spring pneumatic pressure plates, guaranteeing consistent performance.
Our cutting-edge heating plate is outfitted with a heat pipe system that meticulously manages temperature across multiple sections, ensuring optimal performance. With a precise temperature display, you can monitor and adjust settings for superior thermal regulation.
The advanced upper cotton webbing is expertly centered using a sophisticated correcting pneumatic valve. This system employs a robust double cylinder to control the S-shaped cotton web tensioning device, delivering substantial tightening capabilities for enhanced operational efficiency..
The lower belt features a practical and efficient pneumatic tensioning mechanism. Its design is both simple and effective, with automatic correction and alignment of the lower conveyor belt from side to side. For added versatility, manual adjustments on either side are also possible, ensuring optimal belt performance.
Our gearbox drive unit boasts an independent structure, crafted from premium gear steel, designated as ZG-500. This robust construction is paired with oil-immersed gear lubrication, ensuring smooth and reliable operation across various applications..
We utilize electrical components from internationally acclaimed brands, cementing the device's reputation for stable and reliable operation, even in demanding environments..
The main drive motor is designed for excellence, offering motor frequency energy with low-speed torque and a wide speed range. This ensures reliability and ease of maintenance, supporting high-performance operations..
The primary framework is constructed using high-intensity GB profiles, contributing to a solid structure and a visually appealing design. It is perfectly suited for high-speed working environments, offering both strength and beauty..

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
NC thin blade slitter scorer
Crafted from tungsten alloy steel, our slitter scorer features seven knives and twelve lines, embodying zero-pressure line technology. The servo computer automates knife discharge, and the suction outlet width is seamlessly adjusted. A closed electric control box, complete with air conditioning and dehumidification, ensures optimal operating conditions.
Precision is paramount with our synchronous servo motor controlling the arrangement of knives and lines. Automatic reset ensures precise sizing, and the change order time is a swift 15 seconds. Dual machines enable instantaneous order changes without deceleration.
The PLC control system incorporates a CANopen bus system, complete with an order management function and a synchronized signal input interface that aligns with the dryer speed for seamless operation.
Our HMI boasts a vibrant 10.4-inch color touch screen with a capacity for 999 orders. It allows for automatic or manual order changes for individual tasks, and features a fault alarm for proactive management.
Experience versatility with three pressure line forms: Convex against concave (three layers line), Convex against concave (five layers line), and Convex against Flat. These electric pressure line forms are convertible, with crimping round shades managed by computer control for linear and easy bending.
The use of thin tungsten alloy steel knife ensures a sharp blade with an impressive lifespan exceeding 8 million meters, setting the standard in durability.
Our knife sharpener is governed by computer control, offering both automatic and manual sharpening options. The cutting edge sharpening process is optimized to boost productivity efficiency.
The system employs imported synchronous belt transmission, with the thin blade holder and crimping seat supported by precision linear bearings. This setup guarantees accurate positioning without cumulative errors.
Independent frequency conversion motors drive the cutting and crimping operations. The suction port automatically adjusts to accommodate order changes, ensuring seamless transitions.
Equipped with a gas storage tank, our system also features a low-pressure protection function for enhanced safety and reliability.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
NC cutter helical knives
Our system is driven by full AC servo control, integrating an energy storage brake and a helical blade structure with oil-immersed gears. It features a 10.4-inch touch screen display and a closed electric control box, enhanced with air conditioning and dehumidification for superior performance.
Capable of storing 200 units of orders, our system allows for swift and precise cutter specification replacements. Orders can be changed without halting operations, and networked computers simplify production management.
The knife shaft drive gears are precision-forged from steel and undergo induction hardening. With backlash-free transmission and an advanced keyless connection, they deliver superior transmission accuracy.
The cutting machine incorporates an inlaid front steel blade knife with a spiral structure and serrated design. This configuration delivers scissor-like shear force and extends the blade's life significantly.
Our feed rollers utilize a sun gear platen mechanism for smooth and even delivery, minimizing the risk of crushing plate boards or causing blockages.
Experience a groundbreaking reduction in energy consumption with our innovative braking energy storage design (non-dynamic braking). This model remarkably slashes electricity usage, consuming merely one-third of the energy required by a standard NC cutting machine, thereby achieving impressive power savings of over 70%-a strategic approach to cost efficiency.
Embrace precision like never before with our impeccably adjustable no-gap gear system. It ensures flawless blade engagement and seamless running balance, delivering unparalleled accuracy and reliability.
Our system boasts an independent oil pump and dual copper distribution for each gear position, providing exceptional lubrication and cooling. This design ensures optimal performance and extends machinery longevity.
Crafted from superior quality forged steel, our knife roller exemplifies perfect balance and steadfast stability, offering unwavering performance in demanding conditions.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Automatic Large Gantry Stacker
Servo Drive Platform Lift Four Segments of frequency transmission offer precise control over operations. Enjoy automated batching and stacking discharge, complemented by an imported high-strength belt for efficient out-paper transport, meeting industry standards effortlessly.
Gantry stacking achieves swift order changes in just 20 seconds, while delivering accurate automatic counting for streamlined operations.
Our system seamlessly synchronizes with the production management system, achieving centralized management and maintaining optimal efficiency by avoiding slowdowns for single orders.
Single waste production is minimized to less than 700mm, optimizing material usage and reducing waste.
Featuring a crawler stacking platform with AC servo control, our system ensures stable and orderly stacking, enhancing overall operational efficiency.
For small orders, the backsplash automatically shifts, offering adaptive stacking solutions.
Our independent sealed control cabinets ensure electrical equipment operates within a pristine environment, optimizing performance and longevity.
Navigate operations with ease using our color touch-screen display, providing intuitive on-site control and real-time monitoring.
Fully automated operation controls significantly elevate efficiency while reducing manpower needs and alleviating labor intensity.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Production Management System (Complex)
Enhance your production line's automation, simplifying operations and minimizing consumption. Optimize base paper utilization, reduce costs, and maintain stable quality. Experience increased average speeds and productivity, with automatic statistics and efficient control over operations.
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Glue Station System
The customer-owned pipeline includes an intricate glue configuration, comprised of carrier, main, and storage tanks, alongside send and back plastic pumps, ensuring seamless and efficient glue management.
Our system eliminates the need for stabilizers in paste production, delivering a paste with exceptional penetration power and stability, ensuring consistent quality.
The entire operation is program-controlled, with our proprietary control system software tailored to meet the specific needs of each carton factory, ensuring stable and reliable performance.
Material additions are precisely managed by PLC through program settings, ensuring accurate measurements and efficient use of resources.
Equipped with a temperature sensor and display, our system maintains optimal glue temperatures, enhancing starch solubility and safeguarding glue quality against environmental fluctuations.
Benefit from our automatic tank washing program, which triggers post-glue delivery, ensuring the tank body is thoroughly cleaned with minimal manual intervention.
Each glue point storage tank features a liquid level sensor for continuous monitoring. The PLC autonomously selects and prepares paste formulations based on specific glue points when levels are low.
Cutting and stirring durations are expertly managed by PLC, utilizing program settings for precise control and consistency.
Post-alkalization, liquid alkali is stored in a designated tank. The PLC regulates levels, automatically refilling from the storage tank as needed, ensuring uninterrupted operations.
An automatic system alert is triggered when starch storage tank levels drop, prompting material addition and activating vibration for efficient replenishment.
Experience seamless efficiency as the glue feeding system autonomously transfers adhesive to the storage tank through an advanced pneumatic diaphragm pump, meticulously orchestrated by a state-of-the-art PLC control system.
 
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Gas Source System
The gas source is a crucial component, efficiently prepared by the customers themselves to tailor-fit their specific requirements.

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Steam System
Our steam system incorporates high-quality components in all GB-certified valves, featuring rotary joints, upper and lower dispensers, traps, pressure gauges, and more. Customers are responsible for providing their own boilers and pipework to ensure compatibility and efficiency.
Itprovides consistent heating energy to the production line's thermal equipment, ensuring that the working temperature remains stable and optimal for maximum efficiency.
Each unit boasts a uniquely designed independent small unit steam supply system, ensuring energy efficiency and making adjustments effortlessly simple.
Each hydrophobic unit is thoughtfully equipped with an empty bypass, facilitating rapid cooling of the equipment in the event of a production halt.
The floating ball trap is equipped with a purging device and a stainless steel check valve, effectively preventing any leakage and ensuring reliable operation.
Our flexible metal hose connections between the piping system and rotating heating elements are designed to extend the lifespan of the rotating joints, delivering longevity and reliability.
All steam pipes within the machinery are crafted from seamless steel, ensuring safe operation under normal pressure conditions and enhancing the overall durability and safety of the system.
 
High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality
Electrical Control Cabinet System
Our cutting-edge electronic control system features a fingerless single facer, driving components, NC thin blade slitter scorer, double facer, and glue machine, all powered by precision-engineered frequency motors and the Delta frequency control system. The user-friendly operation interface allows for convenience, with each unit's speed displayed on the control cabinet, alongside unit call and emergency stop functions. The main contactor is sourced from renowned French brands, with the main motor from SIEMENS, bearings by Japan's NSK, and inverters and PLCs from SIEMENS, ensuring unparalleled performance and reliability.
 
Company Profile

 

Company Information
Zhanzhuo Machinery is a distinguished and professional manufacturer renowned for its high-quality corrugated cardboard carton machines. We pride ourselves on having the rights to import and export globally. Our main product lineup includes 3-layer, 5-layer, and 7-layer corrugated board production lines, in addition to comprehensive cardboard and carton production lines. We also offer cutting-edge intelligent digital printers and automatic high-efficiency high-definition, high-performance speed printing, slotting, and die-cutting machines, along with advanced intelligent automatic high-speed folder gluers, stitcher machines, combined gluer and stitcher solutions, roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, partition assemblers, and more. Our products stand out for their exceptional safety, stability, and superior performance. We proudly hold over ten national patents and have obtained ISO9001 quality management system certification, as well as the CE EU certification. Our pre-sales and after-sales services are both efficient and dependable, offering customized solutions, expert remote video guidance, andinternational technical support from our skilled engineers, available to assist you around the clock.
Our products have achieved global recognition, being exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries. While we may not provide the lowest prices, we guarantee the highest quality. We prefer to justify our price once rather than apologize for inferior quality for a lifetime! This commitment gives us a distinct advantage in the fiercely competitive industrial arena.
In global trade, honesty is paramount. By choosing us, you select the most dependable partner worldwide. Embark on a journey to world-class excellence with us.
Our Advantages

High-Speed Single Facer 3 Layer 5 Layer 7 Layer Corrugated Cardboard Production Line for Good Quality

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.

Send your message to this supplier

*From:
*To:
*Message:

Enter between 20 to 4,000 characters.

This is not what you are looking for? Post a Sourcing Request Now
Contact Supplier