Step into the world of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously crafted for unparalleled precision and outstanding efficiency, this modern marvel enhances your production prowess, guaranteeing smooth workflows and unmatched output excellence. Unveil the next generation of carton printing and die-cutting innovation, where top-tier performance converges with extraordinary speed and steadfast reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. Harnessing advanced leading-edge technology, this machine uses adsorption for paper feeding, ensuring impeccable synchronization of functions. The main machine features a frequency converter and fan that meticulously manage operations, delivering flawless results every time. A high-power dust removal fan is incorporated to clean the cardboard surface, priming it for precision printing. The intuitive user-friendly interface, boasting both a main and a side touch screen, is powered by an advanced PLC programming system for seamless human-machine interaction. This optimizes control over every operational aspect, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases, ensuring operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with features like an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, ensuring smooth operation, stunning print quality, and impeccable color registration. The transmission shafts undergo dynamic and static balance treatment, while the gears benefit from specialized processing including carburization and grinding, resulting in exceptional hardness (HRC52-58) and grade 6 precision. These gears are supported by a cutting-edge spray circulating lubrication system with a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring ensures the link between gear and shaft remains secure, providing unwavering reliability. In essence, this extraordinary machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- The paper feeding unit integrates state-of-the-art technology from Taiwan Province, delivering unparalleled precision and longevity. The wheel shaft, crafted from high-grade bearing steel, guarantees unwavering reliability and outstanding performance.
- Our advanced control panel boasts a vivid 7-inch color touch screen, crafting a seamless man-machine interface. Effortlessly manage every facet of operations across paper feeding, printing, slotting, and die cutting sections with real-time updates. Monitor machine speed, current phases, and system settings like fan speeds and alignment, all at your fingertips for smooth, secure, and efficient operation. Equipped with dual operating systems offering both manual and automated control, it meets every requirement with exquisite precision.
- The innovative suction fan ensures smooth paper feeding, adapting to varying cardboard sizes with a frequency converter-controlled motor. This not only decreases power usage for cost effectiveness but enhances printing quality. The dust removal fan, powered by a potent motor and multiple dust brushes, scrupulously cleanses cardboard surfaces, delivering pristine results.
- Our leading-edge paper feeding sets the benchmark with its versatility for all corrugated shapes, providing stable and precise performance. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Select the 'Soft Pressing' high matching type for added advantages: reduced friction, minimized cardboard damage, and preservation of corrugated strength. This superior system effortlessly handles E-groove and lower quality cardboards, optimizing time and reducing congestion.
- By using the leading edge of the cardboard for positioning, discrepancies in length are notably reduced. As the cardboard proceeds to the pulley, it maintains a synchronized speed, ensuring a seamless transition without speed variance impact, safeguarding precision.
- The electric left-right stop gauges offer effortless, either synchronized or independent adjustments. The cardboard dragging frame adapts electrically for width, while the manually lifted front baffle merges reliability with user-friendly operation.
- Our unit's opening and closing are managed by an innovative electric control machine with an alarm system, enhancing safety and preventing mishaps. Features like a friction clutch transmission shaft and pneumatic interlocking device ensure security and precision. Overload protection safeguards critical components, allowing a quick return to normal production, preventing wastage from misaligned printing.
- The lower roller in our paper feeding system, crafted from premium seamless steel, is finely ground and electroplated to boost friction, ensuring perfect cardboard movement. Dual-layer rubber feed rollers, featuring elastic and wear-resistant layers, combined with a quick-release design, offer convenience and swift operations. Our precision two-stage worm gear adjustment mechanism with a detailed dial delivers seamless manual control.
Printing unit:
Printing plate roller
Meticulously crafted, the printing plate roller features a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Made from superior steel, the surface undergoes fine grinding, hard chromium plating, and dynamic balance correction for flawless operation, perfectly suited for high-speed printing. Ingeniously, horizontal and circumferential lines on the shaft facilitate effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, quick plate changes are a breeze. The axial distance adjustment between the printing plate roller and the left-right pulling displacement is a seamless 6mm, electrically modifiable, offering a robust 12mm range. Whether in motion or at a halt, the printing plate can be expertly corrected. The printing plate roller phase planetary gear elegantly regulates the360°degree circumference adjustment with unmatched finesse, and the 360° Our state-of-the-art computerized control system seamlessly orchestrates motor operation adjustments, whether the machine is in full motion or at a standstill. The sophisticated touch screen not only displays but intuitively auto-adjusts input sizes, making operations smooth, precise, and user-friendly. With an automatic zeroing mechanism, the printing plate roller boasts a designated plate hanging position that springs into action at the click of a button, propelling the equipment to the optimal position for plate installation. This significantly enhances labor efficiency. Additionally, the inclusion of a pedal switch simplifies tasks, enabling effortless forward and backward rotation of the printing plate cylinder, thus streamlining both plate changes and maintenance.
Impression roller
- Our impression roller, crafted from high-grade seamless steel pipe, undergoes exquisite processing to deliver unmatched performance. With dynamic and static balance corrections, it ensures unwavering operation. The roller is fortified through quenching, tempering, and hot charging, while dynamic and static balance treatments, complemented by surface fine grinding and electroplating, elevate its reliability and durability to new heights.
- Featuring an innovative backlash-free gear adjustment mechanism, our gear maintains flawless meshing during adjustments, ensuring unwavering transmission precision. A manual micro-adjustment feature, complete with a scale display, enables fine-tuning of the gap between the printing plate roller and the impression roller. Through our 1:200 double-stage worm gear box, positioning adjustments boast an adjustable range of 0-12mm, delivering unparalleled precision and accuracy.
Metal anilox roller
- The anilox roller cots showcase a groundbreaking cantilever structure that simplifies both installation and maintenance, offering the flexibility of incorporating a scraper system in the future. Proudly manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted from premium-quality steel using advanced technology. This ensures exceptional durability, wear and corrosion resistance, and unparalleled ink control. With options ranging from 200 to 280 lines per inch, you can select the mesh number that meets the specific demands of your printed products.
- Our ingenious pneumatic pressing actions automatically adjust the contact between the anilox roller and the printing plate roller, lifting the plate when the machine halts. Concurrently, the electric ink uniforming system activates, preventing ink from drying. Each printing unit offers independently configurable inking delay times, while the anilox roller's one-way overrunning clutch disconnects from the driving force, providing swift and easy ink mixing or washing.
- Consider opting for our ceramic net roller, a premium upgrade that elevates performance to new levels (additional price applies). The steel pipe's surface is elegantly clad in ceramic, refined through expert grinding and laser engraving. This ensures consistently uniform ink dots, with options ranging from 200 to 400 lines per inch.
Rubber roller
- Crafted by the renowned 'Silver Star Spring Breeze' in Jizhou, Hebei Province, our rubber roller cots are designed from superior seamless steel pipes, undergoing both dynamic and static balance treatments. Encased in premium Ding Qing rubber, they provide exceptional wear and corrosion resistance. Precision CNC grinders shape them, ensuring perfect cot height and accuracy.
- With a 1:200 double-stage worm gear clearance fine adjustment, the rubber roller guarantees uniform ink application. Once adjusted, it utilizes gravity-induced self-locking, and post-cleaning, the rubber roller separates from the anilox roller to prevent deformation and maintain elasticity.
Scraper system
- Experience a new era in ink management with our revolutionary chamber fluid dynamics and ink sealing design. Our closed double scraper system excels in ink delivery while minimizing waste, thanks to its automatic compensation feature that ensures perfect alignment between the anilox roller and scraper for optimal scraping. The system's anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning. Designed for seamless integration, our system allows easy upgrades from outdated cots or single scraper systems. Fully enclosed, it is ideal for volatile solvent units, enhancing environmental conditions and reducing solvent usage.
- Our scraper system offers precision like never before, with accurate scraping angles and mechanical precision. Maintaining consistent scraper positioning post-replacement ensures top-tier scraping results. With an adjustable compensation feature, the sealing system allows for continual operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design directly attaches to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, requiring no auxiliary tools.
Ink supply system
- Step into the future of printing with our state-of-the-art ink supply system, featuring a one-way diaphragm type pneumatic pump. This sophisticated system expertly recovers accumulated water, optimizing filtration and circulation processes for superior performance. For those utilizing the optional scraper ink control, benefit from the power of a double-acting diaphragm pump. Monitored by an intelligent automatic sensing system, our setup keeps a vigilant eye on ink levels, alerting you to anomalies through an integrated warning system complete with an alarm bell. Experience unmatched safety and peak functionality with our advanced solutions.
- Our cutting-edge ink supply pipe is designed with transparency in mind, complemented by a high-mounted ink storage cup that ensures you always have a clear view of ink levels during production. The innovative circulating cleaning pipeline, alongside the ink roller, revolutionizes operations by simplifying and accelerating the cleaning process. This ensures a steady ink supply to maintain seamless productivity.
Phase adjustment mechanism
1. Experience the pinnacle of control with our printing plate roller phase adjustment. Powered by a frequency converter, this system offers 360-degree phase adjustments, allowing seamless transitions whether the machine is active or at rest.
2. Our cutting-edge phase adjustment precision is masterfully managed by an advanced frequency converter, in collaboration with motor speed and encoder integration. This is coupled with a sophisticated PLC programming system, all harmonized to maintain precision within an extraordinary 0.2mm.
Pneumatic interlocking brake positioning device
- Our state-of-the-art cylinder brake mechanism is engineered to ensure stable and precise machine operations. Whether you are separating the machine or making phase adjustments, this innovative system restricts rotation and secures the original gear position with supreme accuracy.
- Enjoy effortless operations with our user-friendly system, where each printing unit is equipped with positive and negative inching controls of the main machine. This groundbreaking feature simplifies plate erasing, hanging, and color registration, streamlining processes to make them more efficient and less labor-intensive.
Slotting unit
Touch screen operation control
The electrical operations of our slotting department have been revolutionized with a user-centric touch screen interface that controls the PLC programming automation system. Simply enter the product dimensions ('length * width * height') as per your order, and watch as our sophisticated computer system auto-positions the order with ease. For utmost precision and customization, manual fine-tuning of the slotting position is also at your disposal.
Step into a world of efficiency with our intuitive color man-machine interface, featuring menu storage and automatic shift distance compensation. The motor, powered by a frequency converter, meticulously controls the motor transmission box from Taiwan Province Delta, ensuring rapid, stable, and precise cutter head displacement. Paired with the PLC control box, our encoder facilitates high-level cutter adjustments, allowing all four cutters to synchronize their distances, dramatically reducing adjustment time and significantly enhancing work efficiency.
Discover a new level of precision and ease with our six-axis, fully computer-controlled slotting part, acclaimed for its pre-pressing, line pressing, and slotting capabilities.
- Our innovative single-shaft, double-knife slotted structure, complemented by an internal tooth design, ensures precise box height adjustments while preventing lubricant contamination of cartons. The slotting unit features an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, delivering flexible and user-friendly operation.
- Meticulously crafted, our standard grooving knife boasts a robust 7mm thickness made from high-quality alloy steel. Enhanced through post-heat treatment, it offers exceptional hardness and durability. Experience the precision of our double-blade trimming knife with its razor-sharp edge. Constructed from high-quality 45# seamless steel tube, the shaft is further enhanced by grinding and electroplating for seamless movement. Boasting a large displacement mechanism for the middle cutter alongside versatile trimming and cutting devices, this machine excels in production adaptability. The elastic double-blade trimming knife ensures smooth and cost-effective trimming.
- Incorporating advanced linear guide rail technology, our machine ensures unwavering stability and precise slotting phase accuracy. It features a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Managed through innovative button and touch screen interfaces, this system guarantees unparalleled precision.
Pre-pressing wheel and line pressing wheel
- Crafted with the utmost expertise, our Premium High Efficiency Automatic Carton Slotter Machine features superior upper and lower shafts made from high-grade steel. These components are meticulously quenched, tempered, and electroplated for exceptional dynamic and static balance. Equipped with four sets of innovative line pressing wheels, this machine excels in preventing cardboard crushing, delivering smooth and precise line pressing every time. The slotting section is fortified with prepressing wheels to enhance line formation, minimize cracks, and sustain box regularity post prepressing and pressing.
- Our machine offers manual refinement of the gap dial for the wire pressing wheel, adjustable from 2-12mm. It employs a backlash-free adjustment system, maintaining perfect gear mesh for flawless transmission precision.
Slotted Phase Adjusting Mechanism
- Seamlessly integrating a sophisticated planetary gear mechanism, our slotting phase features PLC and electric digital input for accurate 360-degree adjustments. Whether the machine is running or stopped, adjustments are effortlessly achieved.
Die-Cutting Unit
- The knife plate roller, boasting an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm, is constructed from high-quality cast steel. With surface grinding and balance correction, it ensures stable operation, while electroplated shafts guarantee consistent hole separation.
- Engineered with precision, the die template bolt holes are 10M with an axial spacing of 100mm, radially divided into 18 equal parts. The die cutter height measures 25.4mm, accommodating wooden template thicknesses of 16mm for three-layer and 13mm for five-layer cardboard.
Rubber Roller (Upper Roller)
1. Featuring a robust design, the rubber pad roller has a diameter under ¢536mm, accompanied by a 554mm rubber pad diameter. Its quick-change design promises excellent wear resistance and longevity. Crafted from superior cast steel and treated with quenching, tempering, and fine surface grinding, it ensures optimal operational stability.
2. Effortlessly adjust the gap between the knife die roller and the rubber pad roller with our electric air-lock fixed adjusting mechanism. A 50mm mechanical transverse device compensates for speed differences, ensuring uniform wear across knife positions and effectively prolonging the lifespan of the Youli rubber pad.
Grinding Repair Mechanism
1. Our electric grinding system for the rubber pad allows quick and efficient corrections, significantly extending its service life and ensuring enduring performance.
Phase Adjusting Device
1. The die-cutting phase offers electric digital 360-degree adjustments, seamlessly allowing modifications during both operational and non-operational states of the equipment.
Drive Gear
- Our high-precision helical gear transmission is crafted from 20GrMnTi premium alloy steel. Undergoing quenching, high-frequency quenching, and gear grinding, it delivers smooth operations, reduced noise, and enduring hardness of HRC58-62. This ensures consistent printing register accuracy with minimal wear over time.
2. Enjoy seamless performance with our advanced shaft and gear assembly, innovatively crafted with a tensioning connecting sleeve for a keyless, zero-gap connection during high-torque operations, facilitating effortless installation and maintenance. This innovation guarantees long-term transmission accuracy and impeccable printing registration.
3. Our state-of-the-art gear lubrication system employs an automatic spray system powered by a precision gear oil pump. This maintains unwavering transmission accuracy, preserving the machinery's longevity and peak performance.
Motor Part
- Experience unmatched performance with our main motor, expertly controlled by the esteemed 'Dongli' frequency converter. Revel in exceptionally smooth operations with minimal vibration and noise, while the 'Taiwan Province Delta' frequency converter enhances low-speed rated torque output for ultra-quiet, stable functionalities.
- Our state-of-the-art machinery synergizes the exceptional capabilities of Zhongxin fans for dual functionalities: efficient adsorption and effective dust removal. Powering this masterpiece, the phase motor is the ever-reliable Zhejiang DH motor, while the Taiwan Province Taibang motor, known for its reputation, drives the ink homogenizing process. This powerful trio guarantees a harmonious blend of minimal noise and unrivaled power consistency for optimal performance.
Bearing part
1. Engineered with the prestigious 'NSK' main bearings, our machine delivers extraordinary precision and enduring durability. To further enhance this, we incorporate additional bearings from acclaimed domestic manufacturers such as Wahalo, ensuring meticulous product accuracy at P6 P5 P4 levels, while meeting or surpassing the Z1 group vibration standards.
Electrical components
1. Every unit boasts a dedicated electronic control unit, offering unparalleled safety and reliability. Our premium components, sourced from Zhejiang Zhengtai, are the backbone for our relays, indicator lights, buttons, and contactors. With the introduction of Yadeke pneumatic components, including solenoid valves and cylinders, the result is a system that is not only flexible and robust but also built to last.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are devoted to the art of creating unparalleled quality in corrugated cardboard carton machinery. With esteemed rights for import and export, we proudly present our flagship offerings: the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, the stalwart cardboard production line, and the exceptionally efficient carton production line. Additionally, we excel in the realm of innovative design with our intelligent digital printer machine and the fully automatic highdefinition, highspeed printing slotting die cutting machine, complemented by our revolutionary intelligent automatic highspeed folder gluer machine, stitcher machine, and the multifaceted gluer and stitcher machine. Our curated selection also features the precision-crafted roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the efficient partition assembler machine. Our products distinguish themselves through their safety, unmatched stability, and supreme performance, garnering over ten national patents. They rigorously comply with the ISO9001 quality management standards and CE EU certifications, assuring you of uncompromising quality. Our unparalleled presales and after-sales services epitomize efficiency and reliability, offering tailored services and expert remote video guidance. We provide comprehensive overseas technical support, backed by our team of highly skilled engineers, available 24/7 to extend their expertise and assistance.
Embracing a global perspective, our top-tier products span the globe, reaching destinations including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries, exemplifying world-class quality. While we may not offer the lowest prices, our pledge is to deliver unmatched quality. We prefer to negotiate price now rather than apologize for quality later, securing a commanding presence in our industry's competitive arena.
Global trade anchored in integrity. Partner with us and discover the most dependable ally on the global stage. Embark on an unparalleled, world-class journey that commences right here with us.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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