Introducing the cutting-edge Automatic Folder Gluer and Stitcher Machine: Elevate your packaging process with unparalleled precision and seamless operation. Designed to revolutionize efficiency, this state-of-the-art machine flawlessly integrates folding, gluing, and stitching functions to ensure your cartons are impeccably crafted for high volume production.
Detailed Photos
Product Description
Introduction of whole machine :
The Full-automatic Box Gluing Machine is a masterpiece of modern engineering, meticulously crafted to enhance productivity and efficiency. This sophisticated system is divided into four integral parts: the paper feeding section, the gluing and folding section, the nailing box gluing pressing section, and the counting and accumulating section. With its digital display for speed regulation and microcomputer amplitude modulation, it offers a control experience that is simple, swift, reliable, and precise. Experience seamless automation with features such as automatic paper feeding, gluing, folding, counting, and stacking. It boasts an impressive average speed of 150 sheets per minute and can reach a peak performance of 220 sheets per minute, executing up to 600 nails at maximum efficiency. Our relentless commitment to high efficiency, energy conservation, and environmental stewardship defines our unwavering pursuit of excellence.
Adhering to stringent European standards, the electrical components of the machine are designed with utmost safety and reliability, ensuring ease of use and maintenance. The machine features a vibrant color touch human-machine interface alongside a Panasonic master PLC control for intuitive operation and user-friendly interaction. Both interfaces have been outfitted with future-ready program upgrade ports, simplifying any forthcoming enhancements. The primary motor utilizes variable frequency speed regulation, ensuring a stable, eco-friendly performance that conserves up to 30% of energy. It provides comprehensive motor protection by signaling alarms and halting operations if voltage anomalies, overheating, or excessive current are detected, with clear alarm codes displayed for troubleshooting. Siemens AC contactors are employed across all motor control contactors, enhanced with thermal overload relays to safeguard against overload risks. The machine's wiring is seamlessly connected via aviation plug-ins, streamlining disassembly and maintenance. Dual operation buttons are thoughtfully placed at both the front and rear of the machine, allowing full functionality from either side. These buttons are housed within a sleek stainless steel panel, exuding elegance. The panel also employs intuitive graphics and labels, simplifying the operation and understanding of its convenient features.
Product Parameters
|
| Model and parameters |
QS-2600 |
|
| |
Gluer box |
Stitcher box |
|
| Max paper size(A+B)*2(mm) |
2400 |
|
| Max paper size(A+B)*2(mm) |
420 |
680 |
|
| Maximum carton length Amm |
780 |
|
| Minimum carton length Amm |
130 |
210 |
|
| Maximum carton width Bmm |
580 |
|
| Minimum carton width Bmm |
80 |
170 |
|
| Maximum paper height(C+D+C)(mm) |
1100 |
|
| Minimum paper height(C+D+C)(mm) |
170 |
300 |
|
| Maximum rocker size C(mm) |
430 |
|
| Minimum rocker size C(mm) |
50 |
|
| Maximum height D(mm) |
700 |
|
| Minimum height D(mm) |
100 |
|
| Maximum tongue width (mm) |
40 |
|
| Nail pitch mm |
30-150 |
|
| Speed |
120M/min |
60pcs/min |
|
| Stitcher number |
1-99 |
|
| Nail thread specification |
width1.85*thick0.75 |
|
| Total power |
18HP |
|
| Nailing speed(time/mim) |
600 |
|
| Mechanical dimension(M) |
15000*3500*1800 |
|
| Machine weight(T) |
7.5T |
|
Feeder paper part
1. The entire machine is masterfully engineered with a PLC computer programming controller, featuring a digital interface and a responsive touch screen for data input, allowing seamless data modification without halting operations. Experience fully automated processes: from paper feeding, folding, box sticking (nail box), to precise counting and stacking output, culminating in automatic packaging.
2. Enjoy consistent paper feeding with the vacuum adsorption belt, which intelligently adapts the air volume according to the paperboard type for flawless operation. The front support board and baffle plates' heights are electrically adjustable for swift and easy configuration.
3. Discover the newly upgraded four-channel electric preloading structure, designed to correct and compensate deviations in the paperboard pressing line. This innovation tackles technical challenges like scissors difference, bulging, and height discrepancies in paperboard formation with precision.
4. The paper feeding belt is crafted from premium imported rubber, offering exceptional wear-resistance and high friction for enhanced performance.
5. The pneumatic side-patting device significantly reduces manual feeding errors while boosting paper feeding stability. 6. Enjoy the simplicity of electric adjustments for the lateral movement of left and right side stop gauges.
7. Equipped with a high-grade electromagnetic clutch and braking system, the paper feeding unit offers versatile operational modes: single or continuous. This system proficiently controls specification adjustments and ensures output paperboard precision.
8. The intuitive 7-inch ultra-clear touch screen simplifies control, making adjustments effortless and order changes rapid.
Folder part
1. Featuring a seamless butted endless synchronous conveyor belt made from imported special materials, this system boasts high friction and super wear resistance, preventing dislocation and surface scratches on cartons.
2. The front section is ingeniously equipped with an electric four-preloading structure and multi-channel line pressing compensation, precisely correcting cardboard pit line deviations for impeccably folded cartons.
3. The folding section is robustly extended, integrating a unique double servo belt correction device that precisely regulates carton accuracy during molding.
4. The gluing department utilizes top-tier stainless steel gluing wheels, ensuring uniform application and efficient glue use. Both paste wheel and glue tank are stainless steel, simplifying cleaning. The automatic glue pump optimizes glue application and circulation.
Stitcher part
1. The nail box unit features a lifting machine for swift transitions between sticking and nail box modes, minimizing manual adjustments and facilitating quick order changes. 2. High-precision linear slide rails in the lifting section guarantee nail machine positioning accuracy.
3. The lifting section incorporates four potent elevators, each capable of bearing 1.5 tons, ensuring stability and precision in lifting with compact size, substantial bearing capacity, and extended maintenance intervals.
4. When the box sticking mode activates, no bottom plate for the nail remover is necessary.
5. Enhanced with a double servo drive, it achieves remarkable accuracy while reducing mechanical transmission parts, effectively lowering mechanical failure rates. The touch screen facilitates swift parameter adjustments for nail distance, count, species, and tailgate.
7. Constructed from tungsten steel, the bottom die and blade exhibit exceptional wear resistance.
8. The nail head is a pinnacle of precision, crafted in Guangdong from special steel and processed by computer gong. Its design speed reaches an impressive 1000 nails per minute.
Stacker part
1. The sophisticated stacking output department is masterfully designed with advanced automatic counting capabilities, ensuring an orderly and precise stacking process. Tailored to meet your specific requirements, this feature allows you to effortlessly set the desired output of finished boxes, with the added flexibility to increase the box count as needed.
Our step transmission system provides impeccable correcting and molding, ensuring your processes run smoothly and efficiently.
2. The uniform output mechanism brilliantly accommodates any slight deviations caused during the cardboard forming process, resulting in flawlessly formed cartons. 3. Our stacking section utilizes a state-of-the-art direct-shooting design, delivering exceptional quality with minimal noise. This ensures the finished products are neatly stacked and seamlessly transferred to the output section for bundling.
4. Featuring pneumatic alignment, our innovative counting department guarantees that the paper output of small boxes is consistently standardized and perfectly tidy.
Company Profile
Company Information
Zhanzhuo Machinery, a distinguished leader in the machinery manufacturing industry, excels as a professional manufacturer of high quality corrugated cardboard carton machines. Proudly holding the rights to import and export, our esteemed array of products encompasses: 3-layer/5-layer/7-layer corrugated board production lines, cardboard production lines, carton production lines, intelligent digital printer machines, and automatic high definition, high speed printing slotting die-cutting machines. We also specialize in intelligent automatic high speed folder-gluer machines, stitcher machines, gluer and stitcher machines, roller paper cutter machines, cardboard flute laminating machines, roller-to-roller film laminating machines, partition assembler machines, and more. Our products boast unrivaled safety, stability, and exceptional performance. Awarded with over ten national patents and prestigious ISO9001 quality management system certification along with CE EU certification, our pre sales and after-sales services are renowned for their efficiency and reliability, offering bespoke solutions, professional remote video guidance, overseas technical support by our skilled engineers, available 24/7 for your convenience.
With a global vision, our products are sought after in the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and numerous other countries worldwide. While I can't guarantee the lowest price, I assure you of the highest quality; I'd rather justify the cost briefly than apologize for the quality eternally! We hold a decisive edge in the fiercely competitive industry.
In global trade, honesty is our cornerstone. Choose us to select the most trustworthy partner on the planet. Embark on a world-class journey, setting sail from here.
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Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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