Immerse yourself in the forefront of technological advancement with our Full Automatic Premium High-Speed Carton Printer Machine with Custom Colors. This masterpiece of engineering is designed to deliver precision and unparalleled efficiency, transforming your production process. Elevate your capabilities with this state-of-the-art machine that guarantees seamless operations and outstanding output quality. Explore the next generation of carton printing and die-cutting technology, where high performance seamlessly blends with extraordinary speed and unwavering reliability.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, while the main machine's frequency converter and fan meticulously manage the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding Unit:
- The innovative paper feeding unit integrates state-of-the-art leading edge technology from Taiwan Province, engineered for unparalleled precision and long-lasting performance. Fabricated from top-tier bearing steel, the paper feeding wheel shaft guarantees exceptional reliability, ensuring your operations run seamlessly and efficiently.
- Our sophisticated control panel, equipped with a brilliant 7-inch color touch screen, offers an intuitive man-machine interface. Effortlessly navigate through the paper feeding, printing, slotting, and die cutting sections, managing every aspect of operations in real-time. Monitor essential functions-current phases, machine speed, counting-and adjust system settings such as fan speeds and alignment-all at your fingertips for swift, safe, and straightforward operation. The dual operating systems provide both manual and automated controls, precisely catering to all your operational needs.
- The suction fan facilitates smoother paper feeding, adapting effortlessly to varying cardboard sizes with a frequency converter-controlled motor. This intelligent system minimizes power consumption for outstanding cost efficiency and elevates printing quality. The dust removal fan's robust motor, complemented by multiple dust brushes, meticulously cleanses cardboard surfaces of impurities, ensuring pristine print results.
- Experience the unparalleled excellence of our leading-edge paper feeding system. The standard type is suited for all corrugated shapes, delivering stable performance and remarkable precision, while the vacuum negative pressure suction flat feeding ensures high-speed accuracy. Opt for the 'Soft Pressing' high matching type to benefit from reduced friction, minimized cardboard damage, and preserved corrugated strength. This advanced system effortlessly transports even E-groove and subpar quality cardboards, optimizing operational time and reducing congestion.
- Utilizing the leading edge of the cardboard as a positioning benchmark significantly minimizes discrepancies in cardboard length. As the cardboard transitions to the pulley, it maintains a synchronized speed, ensuring a seamless transition without the risk of speed variance affecting precision.
- Our electric left-right stop gauges allow for effortless adjustments, whether synchronized or independent. The cardboard dragging frame adjusts electrically, accommodating various widths, while the manually lifted front baffle offers a perfect blend of reliability and user-friendly operation.
- Revolutionize your operations with our unit's electric control machine, ingeniously designed with an alarm system for enhanced safety and mishap prevention. Features like a friction clutch transmission shaft and a pneumatic interlocking device ensure unmatched security and precision. Overload protection safeguards critical components, allowing swift resumption of normal production post-adjustments, thus eliminating wastage from misaligned printing.
- The lower roller in our paper feeding system, constructed from superior seamless steel, undergoes fine grinding and electroplating for enhanced friction, ensuring flawless cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, and a quick-release design facilitate quick and convenient operations. Our precision two-stage worm gear adjustment mechanism comes with a detailed adjustment dial, providing seamless manual control.
Printing Unit:
Printing Plate Roller
Our meticulously crafted printing plate roller features a diameter of less than ¢524mm (inclusive of plate diameter under ¢536mm). Made from premium steel, it undergoes fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes feature engraved reference lines for effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are swift and effortless. The axial distance adjustment between the printing plate roller and the left-right pulling displacement is a breezy 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at a standstill, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with finesse, providing unmatched precision and ease of operation. 360° Embark on a journey of precision and ease with our state-of-the-art degree computerized control system that effortlessly orchestrates motor operations. Whether you're in full swing or at a pause, our system ensures seamless adjustments. A sophisticated touch screen not only displays but also auto-adjusts the input size, amplifying operational ease and precision tenfold. Embrace efficiency with our automatic zeroing mechanism for the printing plate roller, which, with a simple click, drives your equipment to the optimal position for plate hanging. Efficiency leaps forward, significantly boosting labor output. For added convenience, a pedal switch allows for smooth forward and backward rotations of the printing plate cylinder, making plate changes and maintenance a breeze.
Impression roller
- Crafted with precision, the impression roller is engineered from seamless, high-quality steel pipe and undergoes exquisite fine processing for unrivaled performance. Dynamic and static balance corrections ensure steadfast operation, while quenching, tempering, and hot charging fortify its robust nature. Advanced surface fine grinding and electroplating elevate its performance, delivering an impression roller that stands in a league of its own.
- Experience unparalleled precision with our innovative backlash-free gear adjustment mechanism. Ensuring unfaltering meshing during adjustments, it guarantees impeccable transmission precision. The manual micro-adjustment feature allows you to fine-tune the gap between the printing plate roller and the impression roller, guided by a scale display. A 1:200 double-stage worm gear box empowers positioning adjustments within a versatile 0-12mm range, ensuring unmatched precision and accuracy every step of the way.
Metal anilox roller
- Our anilox roller cots are a marvel of innovation, featuring a cutting-edge cantilever structure for effortless installation and maintenance. With the option to incorporate a scraper system later, flexibility is at your fingertips. Crafted by the esteemed 'Haili Roller' from top-grade steel and processed with avant-garde technology, the roller guarantees durability, wear, and corrosion resistance alongside superior ink control. Tailor your prints with a choice of mesh numbers ranging from 200, 220, 250, to 280 lines/inch, perfectly aligned with your specific printing demands.
- Our brilliant pneumatic pressing actions redefine contact precision between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts. Meanwhile, the electric ink uniforming system springs into action, preventing ink from drying out. Customize your inking delay times for each printing unit, while the anilox roller's one-way overrunning clutch disconnects from the driving force, offering swift and easy ink mixing or washing.
- For those seeking enhanced performance, consider our optional ceramic net roller, available for an additional price. The steel pipe surface is elegantly adorned with ceramic and refined through grinding and laser engraving, ensuring uniformly inked dots that range from 200 to 400 lines/inch, meeting the most demanding printing standards.
Rubber roller
- Expertly crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these rubber roller cots are a testament to quality and precision. Using superior seamless steel pipes, they undergo dynamic and static balance treatments. Encased in premium Ding Qing rubber, these rollers offer superb wear and corrosion resistance. Precision CNC grinders shape each cot to perfection, ensuring impeccable height and accuracy.
- Harnessing the power of a 1:200 double-stage worm gear clearance fine adjustment, our roller ensures flawless and uniform ink application. Post-adjustment, gravity-induced self-locking takes over, and the rubber roller separates from the anilox roller after cleaning, preventing deformation and preserving elasticity.
Scraper system
- Revolutionize your ink management experience with our pioneering chamber fluid dynamics and ink sealing design. Our closed double scraper system delivers exceptional ink flow and minimizes waste through its automatic compensation feature, ensuring perfect alignment for optimal scraping. The inner chamber's anti-corrosion and anti-sticking coating simplifies ink transfer and cleaning processes. Seamlessly integrate with ease, our system effortlessly upgrades any outdated cots or single scraper systems. Fully enclosed, it's tailored for volatile solvent units, enhancing environmental conditions and significantly reducing solvent usage.
- Discover precision like never before with our outstanding scraping angle and mechanical accuracy. Our system maintains consistent scraper positioning post-replacement, ensuring exemplary scraping results. The sealing system, armed with an adjustable compensation feature, permits continuous operation without shutdowns, ensuring a fully sealed ink delivery system. Our innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Experience effortless assembly and disassembly of the closed chamber, with no auxiliary tools required, offering unparalleled convenience.
Ink supply system
- Our state-of-the-art ink supply system boasts a sophisticated one-way diaphragm type pneumatic pump, meticulously engineered to efficiently recover accumulated water, thereby significantly enhancing filtration and circulation capabilities. For added control, systems with optional scraper ink control come equipped with a double-acting diaphragm pump. Endowed with an intelligent automatic sensing and detection system, it vigilantly monitors ink levels, issuing timely alerts for any anomalies. The inclusion of a robust warning system and alarm bell further ensures optimal safety and flawless functionality.
- The innovative transparent design of our ink supply pipe, paired with a high-mounted ink storage cup, allows you to easily monitor ink levels during production. Our intelligently designed circulating cleaning pipeline combined with the ink roller streamlines operations, ensuring swift and effective cleaning. This provides a stable ink supply that guarantees uninterrupted productivity and efficiency.
Phase adjustment mechanism
1. Experience unrivaled control with our advanced printing plate roller phase adjustment system, expertly managed by a frequency converter. Enjoy the luxury of 360-degree phase adjustments, effortlessly applicable whether the machine is actively running or in pause mode.
2. Our cutting-edge frequency converter, harmoniously managing motor speed with encoder integration, works in tandem with a sophisticated PLC programming system. This ensures that phase adjustment precision is maintained within an exceptionally impressive 0.2mm, offering unmatched accuracy and reliability.
Pneumatic interlocking brake positioning device
- Our pioneering cylinder brake mechanism is engineered to stabilize machine operations seamlessly. Whether you are separating the machine or making phase adjustments, it restricts rotation and maintains the original gear position with unparalleled precision.
- Experience seamless operation with each printing unit equipped with both positive and negative inching controls of the main machine. This innovative system simplifies processes such as plate erasing, hanging, and color registration, making them more efficient and less labor-intensive, ultimately optimizing your workflow.
Slotting unit
Touch screen operation control
Our slotting department's operations are seamlessly managed with a user-friendly touch screen interface, controlling the PLC programming automation system. Effortlessly input product dimensions ('length * width * height') as per customer orders, and let the advanced computer system automatically position the order with precision. For further customization, manual fine-tuning of the slotting position is available to meet specific customer needs with accuracy.
Immerse yourself in unrivaled efficiency with our sophisticated color man-machine interface, offering menu storage alongside automatic shift distance compensation. The motor, governed by a high-performance frequency converter, efficiently manages the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and accurate cutter head displacement. The precision of high-profile cutter adjustments is facilitated by the encoder, coupled with the PLC control box, allowing for synchronized distances of all four cutters, drastically reducing adjustment time while significantly enhancing work efficiency.
Discover our exceptional pre-pressing, line pressing, and slotting capabilities with a six-axis, fully computer-controlled slotting part, designed to deliver unmatched precision, convenience, and ease of use.
- Our single-shaft, double-knife slotted structure, ingeniously crafted with an internal tooth design for box height adjustments, effectively prevents lubricant contamination of cartons. The slotting unit is outfitted with an emergency stop device to enhance safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Crafted to the highest standards, the standard grooving knife boasts a robust 7mm thickness, made from premium alloy steel. Following heat treatment, it exhibits extraordinary hardness and resilience. The double-blade trimming knife ensures unparalleled precision with its razor-sharp edge. The shaft, composed of high-quality 45# seamless steel tube, is enhanced by grinding and electroplating for smooth movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exemplifies remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, meeting all your production needs with ease.
- Leveraging advanced linear guide rail technology, this machine promises stability and precise slotting phase accuracy. It features an innovative ten-screw automatic adjustment system that seamlessly synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled by state-of-the-art button and touch screen interfaces, this system ensures unrivaled precision and operational excellence.
Pre-pressing wheel and line pressing wheel
- Expertly constructed with the utmost precision, the upper and lower shafts are crafted from top-tier steel. These shafts are quenched, tempered, and electroplated to ensure dynamic and static balance of the highest caliber. Featuring four groups of innovative line pressing wheels, this machine is a true masterpiece in preventing cardboard crushing, guaranteeing smooth and immaculate line pressing. The slotting component is ingeniously enhanced with prepressing wheels that hone the line shape, minimize the risk of cracking, and uphold box regularity even after dual prepressing and pressing, providing unparalleled quality and durability.
- Experience precision at your fingertips with the manually refined gap dial for the wire pressing wheel, offering an adjustable range of 2-12mm. The advanced mechanism ensures backlash-free adjustment, so gear meshing remains undisturbed and transmission accuracy is impeccable, delivering precision and reliability.
Slotted phase adjusting mechanism
- Embrace the future of versatility with our sophisticated planetary gear mechanism, allowing the slotting phase to achieve precise 360-degree adjustment through PLC and electric digital input. Seamlessly make adjustments whether the equipment is in motion or at rest, for a perfect harmony of precision and convenience.
Die-cutting unit
- Crafted to perfection, the knife plate roller boasts an outer diameter of < ¢486mm with a knife template diameter of < ¢536mm, fashioned from premium cast steel. Enhanced with surface grinding and balance correction, it ensures operational stability, while shaft electroplating guarantees uniformity in hole separation for flawless performance.
- Precision design meets versatility with die template bolt holes of 10M, an axial spacing of 100mm, and 18 equal parts radially. The die cutter height stands at an impressive 25.4mm, with wooden templates of 16mm for three-layer and 13mm for five-layer cardboard, accommodating various needs effortlessly.
Rubber roller (upper roller)
1. The rubber pad roller, with a diameter of less than ¢536mm, is complemented by a rubber pad diameter of 554mm. Its quick-change design ensures superior wear resistance and longevity. Crafted from top-grade cast steel, it undergoes quenching, tempering, and surface fine grinding for optimal running stability, offering you reliability that lasts.
2. Experience unparalleled convenience with the electrically adjustable gap between the knife die roller and the rubber pad roller, utilizing a robust air-lock fixed adjusting mechanism. A 50mm mechanical transverse device provides speed difference compensation, ensuring uniform wear across knife positions, effectively extending the Youli rubber pad's lifespan and enhancing operational efficiency.
Grinding repair mechanism
1. Our electric grinding mechanism for the rubber pad delivers swift and efficient corrections, significantly enhancing its service life, ensuring durability and maintaining peak performance with ease.
Phase adjusting device
1. Enjoy seamless adaptability with our die-cutting phase, featuring electric digital 360-degree adjustment. This allows for modifications both during operation and while the equipment is at rest, ensuring continuous precision and flexibility.
Drive gear
- Achieve impeccable high-precision transmission with our helical gears, made from 20GrMnTi high-quality alloy steel. These gears undergo a rigorous process of quenching, high-frequency quenching, and gear grinding, resulting in smooth operation, reduced noise, and enduring hardness of HRC58-62. Such attributes ensure the printing register accuracy remains consistently flawless, with minimal wear over time.
2. Experience the pinnacle of performance with our advanced shaft and gear assembly, ingeniously designed with a tensioning connecting sleeve for a keyless connection. This innovative solution ensures zero gaps during high-torque usage, making installation and maintenance effortless. Revel in long-term transmission accuracy, promising impeccable printing registration every time with ease.
3. Our state-of-the-art gear lubrication system employs an automatic spray lubrication system, powered by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your machinery, giving you reliability you can trust.
Motor part
- Discover unparalleled performance with our main motor, meticulously controlled by the esteemed 'Dongli' frequency converter. Enjoy smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, revel in superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout. Experience the excellence of refined engineering in every motion.
- Our machinery takes innovation to new heights by harnessing the exceptional capabilities of Zhongxin fans, expertly designed to perform dual functions of powerful adsorption and efficient dust removal. Anchored by the highly dependable Zhejiang DH motor for phase control and the renowned Taiwan Province Taibang motor for ink homogenization, this setup delivers a harmonious blend of low noise operation and unwavering power stability. This synergy ensures our equipment operates at peak performance, enhancing productivity and precision with every use.
Bearing part
1. Our machinery proudly features the elite 'NSK' main bearings, a hallmark of unmatched precision and longevity. This is further enhanced by additional bearings sourced from prestigious domestic manufacturers like Wahalo. These components ensure our product achieves superior accuracy with precision levels marked at P6, P5, and P4, while also meeting or exceeding the stringent vibration standards of the Z1 group. This commitment to quality guarantees that every operation is executed with the highest degree of smoothness and reliability.
Electrical components
1. Our equipment is designed with safety and reliability at the forefront, incorporating an independent electronic control unit for each module. The system is fortified with premium components from Zhejiang Zhengtai, which power our relays, indicator lights, buttons, and contactors, ensuring dependable operation. Additionally, the integration of Yadeke's superior pneumatic components, including solenoid valves and cylinders, provides a level of flexibility, robustness, and durability that is second to none, ensuring our machinery stands the test of time.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Beacon of Manufacturing ProwessDedicated to the art of crafting superlative corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds the esteemed rights to import and export. Our premier offerings encompass the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the highly efficient carton production line. Specializing in the groundbreaking intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die-cutting machine, along with the revolutionary intelligent automatic highspeed folder gluer machine, stitcher machine, and the ingenious gluer and stitcher machine. Our expansive portfolio is rounded out with the precision-crafted roller paper cutter machine, state-of-the-art cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are distinguished by their safety, stability, and unrivaled performance, achieving over ten prestigious national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications, ensuring quality and excellence. Our unparalleled presales and after-sales services guarantee efficiency and dependability, offering tailored services and expert remote video guidance. We deliver comprehensive overseas technical support through our adept team of engineers, available 24/7 to provide expert assistance and support.
With a broad global vision, our products are exported with pride to countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond, extending superior quality worldwide. Though our prices are not the lowest, the quality remains supreme. We choose to discuss price upfront to ensure satisfaction and retain our competitive edge, excelling in the industry with superior standards.
Integrity leads our global trade initiatives. Partner with us and find a steadfast ally trusted worldwide. Begin your world-class journey and experience excellence starting right here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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