Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line

Product Details
Customization: Available
After-sales Service: 12 Month
Warranty: 12 Month
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  • Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
  • Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
  • Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
  • Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
  • Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
  • Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
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  • Overview
  • Detailed Photos
  • Product Description
  • Product Parameters
  • Company Profile
  • Our Advantages
  • FAQ
Overview

Basic Info.

Model NO.
DG1800
Condition
New
Certification
RoHS, ISO 9001:2000, ISO 9001:2008, CE
Automation
Automatic
Suitable for
Recycled Material, Wood, Paper
Paper Thickness
Thick Paper
Production Cycle
180 Days
Voltage
Support Customization
Colors
Support Customization
Logo
Support Customization
Size
Support Customization
Transport Package
Film
Origin
Hebei China
HS Code
84413090
Production Capacity
70 Set/Year

Product Description

Experience the ultimate in efficiency and versatility with our fully automatic corrugated cardboard production line, available in configurations of 3 layers, 5 layers, or 7 layers. This cutting-edge technology ensures seamless production and superior quality for all your corrugated paperboard needs.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Detailed Photos

 

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production LineStreamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production LineStreamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Product Description

Our Corrugated Cardboard Production Line stands as a beacon of innovation in the world of packaging solutions. Designed to cater to a range of operational needs, we offer 3ply, 5ply, 7ply, and multi-functional lines that seamlessly integrate a series of essential components: Mill Roll Stand, Surface Paper (Core-paper) Pre-heater, Single Facer, Conveying Span Bridge, Glue Application Machine, Double Facer, Rotary Shear, Slitter Scorer, Cut-off, Conveyer, and Stacker. Complementing these are our advanced Steam Heating System, Air Compression System, and Glue Making System. Each line can be customized with different models and equipment configurations, ensuring you receive a production line that perfectly matches your requirements. Keeping the desires of our customers at the forefront and leveraging cutting-edge technologies both domestically and internationally, we have meticulously developed these lines to operate at impressive speeds of 150-300 meters per minute. Available with paper widths ranging from 1800mm to 2800mm and offering four flute options-A, C, B, and E-each flute is crafted in a unique UV shape that closely resembles a V shape, adding strength and durability to your corrugated paperboard production.

corrugated paperboard production line
1 Effective width 2500mm 2 Design produce speed 250m/min
3 Three layer economic speed 200-230m/min 4 Five layer economic speed 180-230m/min
5 Seven layer economic speed 150-200m/min 6 Maximum order change speed 100m/min
7 Longitudinal separation accuracy ±1mm 8 Cross-cutting precision ±1mm

note
Speed the above targets required to achieve:effective width2200mm,Comply with the following standards and ensure the paper's equipment condition 175 ºC heating surface temperature.
Top paper index 100g/--180g/  Ring crush index(N.m/g)8    (Water containing8-10%)
Core paper index 80g/--160g/  Ring crush index(N.m/g)5.5  (Water containing8-10%)
In paper index 90g/--160g/    Ring crush index(N.m/g)6    (Water containing8-10%)
9 Flute combination  
10 Steam requirement The maximum pressure 16kg/cm2 Common pressure10-12kg/cm2 use4000kg/Hr
11 Electricity demand AC380V 50Hz 3PH Total power350KW Running Power150KW
12 Compressed air The maximum pressure 9kg/cm2 Common pressure4-8kg/cm2 use1m3/min
13 Space Lmin90m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail)
Customer Owned Section: Empower your production process with a tailored approach that aligns with your specific operational needs. Our dedicated customer section ensures a seamless experience, offering personalized support and unparalleled service.:
1,Steam heating system:proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline.
2,Air compressed machine,air pipeline,glue conveying pipe.
3,Power supply,wires connected to the operation panel and line pipe.
4,Water sources,water pipelines,buckets and so on.
5,Water, electricity, gas flush mounting civil foundation.
6,Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
7,Oil equipment,lubricating oil,hydraulic oil,lubricating grease.
8,installation,commissioning of food, accommodation.And provide installers with the installation.
Product Parameters

 

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Hydraulic Shaftless Mill Roll Stand
Featuring a spindle of ¢270mm, this robust hydraulic mill roll stand showcases a hyperbolic heavy rocker design with toothed chuck and multi-point brake for ultimate control. It includes a hydraulic drive for lifting and lateral panning, complemented by a pneumatic ejector for seamless operation.
Utilizing an advanced hydraulic drive system, this product ensures efficient completion of paper clamping, loosening, and removal for mediums. With capabilities for left and right translation and hydraulic-driven paper lifting, it offers unparalleled ease and precision.

Achieve stable tension and longevity with the multi-point brake system, featuring a gear disc structure and equipped with a cooling fan. Coupled with Yadeke pneumatic components, this ensures consistent performance and enduring durability.
Experience smooth operation with the large-diameter spindle design and effortlessly gliding swing arm. The high-frequency treated steel guide rails offer exceptional wear resistance, providing long-lasting reliability.
Engineered for ease of maintenance, the hydraulic cylinder is strategically mounted on a twisted shaft, ensuring it does not bear radial force, resulting in simplified upkeep and enhanced durability.
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Hydraulic Pressure Paper System
Designed for efficiency, this system features a double groove width of 10m with guide rail alignment to the ground. The dual position design includes hydraulic clamping for paper, and the inclusion of a hydraulic push rod for paper unloading significantly reduces manpower. Additionally, the hydraulic motor traction feeding trolley enhances operational convenience.
Incorporating a dual position paper design, this system uses hydraulic clamping to streamline paper handling, while the hydraulic push rod facilitates effortless paper unloading, minimizing manpower requirements, and fostering efficiency with the hydraulic motor traction feeding trolley.
Constructed with robustness in mind, the track is wholly embedded, supported by a main frame crafted from the 18th channel, and reinforced with welded beams and a ¢ 20mm drawing bar for structural integrity.
Each paper holder is equipped to accommodate paper from either side simultaneously, ensuring seamless integration and operational fluidity.
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Automatic Splicer
Our cutting-edge automatic splicer maintains seamless corrugated cardboard production by reducing paper consumption and significantly boosting productivity, operating at remarkable speeds of up to 250m/min.
Accommodating papers with a maximum diameter of 1500mm, this system is designed for versatility and efficiency.
Equipped with automatic tension control on the original paper holder, this system allows for high-speed paper pick-up with an exceptional success rate.
Innovative no-tail paper receiving minimizes paper consumption, utilizing a minimally overlapping paper tape width of just 40mm.
Designed for user convenience, the paper car automatically turns out and uses vacuum adsorption, enabling easy paper loading and automatic tension control for seamless, zero-turnover paper receiving.
Leveraging PLC automatic control, this system ensures precision, minimizes failures, and simplifies maintenance for efficient operations.
The initial buffer round facilitates easy paper pulling with automatic alignment, enhancing the ease of operation and reducing manual interventions.
With cylinder-controlled speeds, this machine excels in paper splicing without the usual motor-induced issues like rubble and blistering.
Capable of reaching paper receiving speeds of up to 200 m/min, this system offers rapid and efficient processing capabilities.
 
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Top Paper Preheat Cylinder
Equipped with a ¢1000mm roller and a pressure vessel certificate, adjust the wrap angle electrically for complete 360° control. The display on the touch screen facilitates easy monitoring, while the automatic parking return feature streamlines paper penetration.
This cylinder plays a vital role in preheating single-sided corrugated and tissue paper, boosting temperature for better bonding, moisture control, and smoothing out cardboard.
Each roller surface is precision-ground and hard chrome plated, ensuring minimal surface friction, exceptional durability, and long-lasting performance.
The electric angle adjustment and 360° rotational capability allow for precise control of the preheat area, maximizing operational efficiency.
Designed with a flat head, the preheating roller adheres to national Class I pressure vessel standards and comes with a pressure vessel certificate, ensuring compliance and safety.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Core Paper Preheat Cylinder
Experience the innovative design of the Roller ¢1000mm, complete with a certified pressure vessel. Electrically adjust the wrap angle to precisely modulate the heated area of the paper, offering a 360° adjustment range. The wrap angle smartly adapts to vehicle speed, and displays on an interactive touch screen. For ease of use, the system auto-returns to zero when parked, simplifying paper insertion.
Our system preheats both single-sided corrugated and tissue paper efficiently, enhancing temperature, improving bonding, regulating moisture content, and ensuring the cardboard remains flawlessly smooth.
Benefit from the durability and precision of each roller surface, meticulously crafted through precision grinding and fortified with hard chrome plating to minimize surface friction.
Featuring an advanced electric adjustment system, the angle of rotation can adeptly modify the preheat area across a 360° spectrum.
Engineered with a flat head design, the preheating roller conforms to Class I pressure vessel standards and comes with a comprehensive pressure vessel certification.
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Explore the efficiency of our Multi-cassette Positive Pressure Single Facer.
The Main Corrugating Roller boasts a ¢405mm diameter with quick-change flute features. Utilizing tungsten carbide treatment, the roller is equipped with a maintenance-free airbag loading system. Seamlessly control glue volume via PLC automation and enjoy the convenience of an HMI touch screen with automatic parking relief.
Main Corrugating Roller:¢405mm tailored by flute variety, with a Pressure Roller ¢495mm, and a Preheat Roller ¢420mm for optimized performance.
With a negative pressure design, our system reduces heat consumption, ensuring core paper presses evenly, enhancing corrugate molding. This even pressure guarantees superior glue uniformity, resulting in perfectly laminated single corrugated paper.
Revolutionize your setup with our system, enabling roller changes within 10 minutes. Using an electric trolley for loading and an air pressure system for securing, the process is swift and straightforward with a few button presses.
Crafted from 50CRMO high-quality alloy steel, our Corrugated Rollers undergo heat treatment and tungsten carbide surface refinement for enhanced durability and performance.
Our Corrugated and Pressure Rollers utilize an advanced airbag control system, offering robust stability and a sophisticated barometric pressure control for buffering effects.
Achieve precise glue control through electric adjustments. The rubber septum electric device allows independent glue system operation, preventing the exhaustion of glue during motor stoppages.
The Moveable Type Glue Unit is thoughtfully designed for easy cleaning and maintenance, ensuring seamless operation.
Engage with an intuitive operation control system featuring a user-friendly touch screen. Navigate effortlessly with a color display showcasing operational status, function selection, fault indication, and parameter settings, offering a fully functional and easy-to-use experience.
Leverage the built-in pre-conditioner with a proportional spraying device to expertly regulate core paper temperature and moisture levels.
Main, Vice Corrugating, and Pressure Roller Bearings are lubricated with high-temperature grease, ensuring a smooth and long-lasting operation.
 
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Effortlessly change rollers with our Electric Hydraulic Roller Change Forklift, designed for optimal efficiency.
Equipped with a large capacity battery, our system supports power walking, hydraulic lifting, and centralized control for superior performance.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Experience the convenience of Quick Change Corrugating Rollers, designed for efficiency and ease. Innovative Module designed for superior corrugating efficiency.
The Corrugating Roller features a 405mm diameter with a tungsten carbide treatment. Modules include: Shaft Seat Ends, Bearings, Steam Element, Suction Box, and Pneumatic Components Assembly.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Our Triple Glue Machine is engineered for high-performance gluing processes.
Featuring a Glue Roller Diameter of 320mm, driven by a frequency motor with PLC control. Glue quantity is automatically adjusted via PCL, with a touch screen display for real-time monitoring.
The Double Glue Machine processes corrugated paper from the flyover, re-coating it with glue post-preheating, before bonding it into a double-sided machine to produce robust three-layer and five-layer cardboard.
The foundation of our machine, a robust frame crafted from cast iron, ensures unwavering performance. The preheater at the upper middle layer, with its impressive 400mm diameter, efficiently raises the paper's temperature, thereby enhancing glue application. The precision of a dual pressure roller design ensures uniform glue distribution. Furthermore, the stainless steel glue groove, paired with an automated circulating glue supply system, exemplifies modern industrial efficiency.
Our glue roller has undergone meticulous quenching and surface treatment, followed by precision hole machining and surface grinding. The engraved anilox pit design ensures an even application of coating with minimal material wastage, demonstrating superior technology in action.
The glue unit's transmission benefits from a direct connection facilitated by a frequency conversion motor and reducer, ensuring synchronization with the double-sided machine's linear speed and allowing independent operation. Equipped with advanced angle sensors, PLC, and a user-friendly touch screen interface, it adeptly varies glue volume and pressure roller gaps according to paper quality, speed, and corrugated shapes, eliminating error accumulation.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Conveyor Bridge
This system features robust 200mm main beam channels and a dedicated inverter motor for independent paper feed drive, ensuring optimal adsorption tension and seamless electric correction.
The flyover segment efficiently elevates and transports single-sided corrugated paper from the single-sided machine to the glue coating machine. This mechanism ensures a steady application of glue to the double-sided machine, facilitating smooth conveyance and ample storage capacity-ideal for seamless paper and order changes.
Designed with an emphasis on safety, both sides feature protective barriers, while the herringbone pedal operation plane includes a safety ladder, ensuring ease of operation and worker safety.
All roller surfaces undergo rigorous grinding followed by a hard chrome plating process, enhancing durability and performance.
The lifting mechanism is driven by an independent frequency conversion drive. The seamless high-strength belt ensures smooth conveyance without corrugation, providing long-distance transport without paper breakage.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Automatic Correction
Our energy-efficient, non-powered correction model provides high-precision sheet correction. The system requires no adjustments for paper width changes, ensuring seamless operation.
A full-width infrared detection curtain significantly reduces paper waste by accurately identifying and minimizing edge waste, offering precision in every cut.
Non-contact detection ensures accurate monitoring of corrugated structures without interference.
We provide high precision in paper correction, ensuring flawless alignment and quality.
The system maintains its precision without requiring adjustments during paper width changes, exemplifying advanced adaptability.
Our closed-loop control system guarantees uninterrupted operation, maintaining efficiency and consistency.
Equipped with full-size infrared LED detection, our system offers longevity and reliability in monitoring.
This feature ensures simultaneous correction of both the center and edges, maintaining precision throughout.
Our bridge tension control system maintains steady tension for single corrugated paper, ensuring flawless operational consistency.
Tension control is manually regulated by an intuitive controller, allowing for precise adjustments.
An auxiliary threading motor assists customers with new paper, ensuring ease of use and efficiency.
The inclusion of a paper-through switch reduces tension over time at joints, ensuring seamless operation.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Double Facer
Constructed with 400 mm national standard channel steel, the double facer boasts 600 mm chrome-plated hot plates-18 in total. Its arc-shaped hot plate swiftly heats the facial paper, while the touch-sensitive pressure plate structure, controlled by PLC, offers automatic deviation correction, temperature display, and frequency conversion motor. Utilize the PID automatic temperature control system for efficient, energy-saving operations across three to five layers.
The double-sided machine masterfully combines glued single-sided corrugated and facial paper, employing heated platen heating for glue application, forming flat, pristine cardboard.
The hot plate surface undergoes precision grinding, extending 600mm across 20 plates, with a cooling minister stereotype of 5m, ensuring optimal performance and durability.
Our hot plates utilize advanced container board construction, complete with pressure and inspection certificates. The internal thermal panels feature a partition isolation structure, streamlining steam flow and maximizing steam usage with s-shaped flow and water separation functions.
The hot plate comes equipped with a cutting-edge pneumatic pressure plate structure, ensuring seamless operation. It features a pneumatic lifting mechanism for the pressure plate, with an impressive ensemble of 14 spring-loaded pneumatic pressure plates as the standard, delivering consistent and reliable performance.
The heating plate boasts advanced technology with a meticulously designed heat pipe system, allowing for precise multi-section temperature control. It also includes a clear, easy-to-read temperature display, guaranteeing optimal heat management.
The upper cotton webbing is engineered for perfection, automatically centering itself via a sophisticated correcting pneumatic valve. The S-shaped cotton web tensioning device is expertly governed by dual cylinders, allowing for substantial tension adjustments with ease and precision..
Featuring a state-of-the-art pneumatic tensioning mechanism, the lower belt design is both simple and highly effective. It includes an auto-correction and alignment feature for the left and right sides, with the added benefit of manual adjustment capabilities on both sides for unparalleled control.
The gearbox drive unit is a marvel of independent structural design, crafted from premium gear steel ZG-500. It operates with an innovative oil-immersed gear lubrication system, ensuring smooth, efficient, and uninterrupted power delivery..
Our electrical components are sourced exclusively from internationally acclaimed brands, ensuring that the device delivers stable and reliable performance, meeting the highest standards of operational excellence..
The main drive motor is a masterpiece of engineering, utilizing motor frequency energy to offer low-speed torque and an expansive speed range. With its reputation for reliability and user-friendly maintenance, it is a cornerstone of high-performance machinery..
Built with high-intensity profiles conforming to GB standards, the main backbone provides a solid structure with a beautiful, aesthetically pleasing appearance, making it ideal for high-speed operations..

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
NC thin blade slitter scorer
Crafted with precision using tungsten alloy steel, this setup includes seven knives and twelve zero-pressure lines. The servo computer automatically discharges the knife, with the suction outlet width being automatically adjusted. It features a closed electric control box complemented by air conditioning and dehumidification for optimal performance.
The synchronous servo motor is at the helm, precisely controlling the row of knives and wires with an automatic reset feature. It guarantees accurate sizing, with a rapid order change time of just 15 seconds, allowing for immediate order changes without decelerating.
Incorporating a sophisticated PLC control system using the CANopen bus system, this model includes an order management function and is equipped with a synchronous signal input interface compatible with dryer speeds, ensuring seamless integration and operation.
Enhanced with a vibrant 10.4-inch color touch screen HMI, the system offers storage for up to 999 orders. It provides the flexibility to change orders automatically or manually and features a fault alarm for heightened operational efficiency.
Offering three distinct pressure line configurations: Convex against concave (three layers line), Convex against concave (five layers line), and Convex against Flat. These electric pressure line forms can be easily swapped. The crimping shades are controlled by computer, providing linear and flexible bending.
Equipped with thin tungsten alloy steel knives, the blade is remarkably sharp with an impressive lifespan exceeding 8 million meters, ensuring longevity and sustained sharpness.
The knife sharpener is under computer control, offering both automatic and manual sharpening options. Cutting edge sharpening can be divided to significantly improve productivity and efficiency.
Employing an imported synchronous belt transmission, the setup features linear bearings for the thin blade holder and crimping seat, guaranteeing precise positioning with zero error accumulation.
Driven by independent frequency conversion motors, the system manages cutting and crimping with finesse. The suction port is smartly positioned automatically with order changes, ensuring seamless transitions.
The system is fortified with a gas storage tank, along with a low-pressure protection function, providing an additional layer of safety and operational reliability.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
NC cutter helical knives
Harnessing full AC servo control, the setup features energy storage brakes and a helical blade structure, complemented by oil-immersed gears. It includes a 10.4-inch touch screen display and a closed electric control box with air conditioning and dehumidification for peak performance.
Capable of storing up to 200 unit orders, the system allows for quick and accurate cutter specification replacements and facilitates order changes without halting operations. It supports networked computers for enhanced production management.
The knife shaft drive gears are expertly crafted from precision-forged steel with induction hardening, delivering backlash-free transmission. It employs an advanced keyless connection, ensuring high transmission accuracy.
The cutting machine is designed with an inlaid front steel blade knife spiral structure, featuring a serrated knife for enhanced shear force and extended blade life, making it a powerhouse in the cutting domain.
The around feed rollers utilize a sun gear platen methodology, providing smooth delivery with even pressure distribution, minimizing the risk of crushing the plate board or causing blockages, ensuring seamless operation.
This state-of-the-art model boasts a groundbreaking braking energy storage system (non-dynamic braking), slashing energy consumption in the production process. The average electricity usage is a mere one-third of a standard NC cutting machine. Imagine saving over 70% in power, catapulting your savings potential to new heights while achieving unparalleled cost efficiency.
Crafted with precision, this adjustable no-gap gear ensures precise blade engagement with seamless running balance, elevating your production standards to a new dimension of accuracy.
Equipped with an innovative independent oil pump and filter, this machine features dual copper distribution in each gear position, guaranteeing optimal lubrication and cooling for superior performance.
Knife roller: Exceptional quality forged steel material ensures balance and offers remarkable stability, setting the benchmark for durability and reliability in the industry.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Experience effortless efficiency with our Automatic Large Gantry Stacker, engineered for seamless operation and unparalleled performance.
The Servo Drive Platform Lift: a marvel in engineering, blending precision with effortless operation for superior performance. Four Sections of frequency transmission offer automatic batch processing, stacking discharge with imported high-strength belt output. The paper side standard transport aircraft ensures efficiency like never before.
Our Gantry Stacking System: Order change in a swift 20 seconds with automatic counting, redefining speed and accuracy.
Seamlessly integrated with the production management system for centralized order management. Experience flawless flow without slowing down for a single operation.
Our production management ensures waste from a single production is minimized to less than 700mm, achieving remarkable efficiency.
Featuring a state-of-the-art crawler stacking platform with AC servo control for lifting, guaranteeing stable, orderly stacking every time.
Backsplash automatically shifts, making stacking for small orders an effortless task with precision and reliability.
Our independent sealed control cabinets ensure electrical equipment operates in a pristine environment, enhancing longevity and reliability.
Experience effortless control with our color touch-screen display, designed for easy on-site operation, combining simplicity with functionality.
Fully automatic operation control system enhances efficiency, saves manpower, and significantly reduces labor intensity, making operations smoother and more efficient.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Our cutting-edge Production Management System sets the bar for industry standards. (Complex
Revolutionize your production line with enhanced automation for easier operation and reduced consumption. Improve base paper utilization to slash costs. Our automatic control production line ensures stable quality cardboard, boosting average speed and productivity. Automatic production statistics keep the line in check, improving overall efficiency.
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Explore the pinnacle of engineering with our Glue Station System, setting a new standard in production excellence.
The customer's owned pipeline with glue configuration features a carrier tank, main tank, storage tank, and both send and back plastic pumps ensuring optimal performance.
Our system's innovative design eliminates the need for stabilizers when making paste. The paste liquid exhibits strong penetrating power and remains consistently stable.
The entire system's operation is seamlessly controlled via program settings. The control system software, designed and developed by our company, ensures stability and reliability tailored to each carton factory's needs.
Every material addition is meticulously set and controlled by the program using PLC, ensuring accuracy in measurement and optimal outcomes.
Equipped with a temperature sensor and display, our system controls glue temperature to ensure starch molecules dissolve effectively, preventing quality variances due to ambient temperature changes.
Our equipment features an automatic tank washing program, allowing for seamless cleaning of the tank after glue delivery, ensuring hygiene and efficiency.
Each glue point storage tank is monitored using a liquid level sensor. When levels are low, the PLC automatically selects the formula and prepares the paste for different glue points, ensuring continuity.
Our cutting and stirring times are precisely controlled by PLC through intelligent program settings, guaranteeing optimal results every time.
Post-alkalization, liquid alkali is stored in the alkali storage tank, with the transfer tank level controlled by PLC. When it reaches the set low limit, it refills automatically from the alkali storage tank, ensuring seamless operation.
When the starch storage tank's material level drops to the sensor, the system alerts for material addition and vibrates to facilitate swift refilling, ensuring uninterrupted production flow.
The innovative glue feeding system efficiently transfers adhesive to the storage tank using a state-of-the-art pneumatic diaphragm pump, all under the seamless control of an advanced PLC for precision and reliability.
 
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Source of Gas System
The preparation of the gas source is facilitated by our esteemed customers, ensuring compatibility and performance.

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
Comprehensive Steam System
Our steam system integrates top-tier GB standard valves, featuring rotary joints, upper and lower dispensers, traps, and pressure tables. Customers provide their own high-quality boilers and pipes for a tailored setup.
IIt efficiently supplies the necessary heating energy for the production line's thermal equipment, maintaining a consistently stable working temperature.
Each unit is ingeniously designed as an independent mini steam supply system, promoting energy efficiency and facilitating effortless adjustments.
Hydrophobic units are intelligently equipped with an empty bypass for rapid equipment cooling during production halts.
Our floating ball traps come with an advanced emptying device and a stainless steel check valve to ensure leak prevention and optimal performance.
The inclusion of metal hoses allows for a flexible connection between the piping system and rotating heating components, significantly extending the life of the rotating joint.
Seamless steel pipes are meticulously utilized for all steam piping in the machine, guaranteeing user safety under normal pressure conditions.
 
Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line
State-of-the-Art Electrical Control Cabinet System
Our sophisticated electronic control system features fingerless single facer, driving part, NC thin blade slitter scorer, double facer, and glue machine, all powered by advanced frequency motors and Delta frequency control systems. The user-friendly operation interface provides ease and convenience, while the speed display control cabinet allows for precise speed monitoring and management across units, complete with unit call and emergency stop functionalities. Renowned French brand products ensure quality for the main contactor, SIEMENS powers the main motor, Japan NSK offers premier main bearings, and both the main inverter and PLC are furnished by SIEMENS for supreme performance.
 
Company Profile

 

Company Information
Dongguang Zhanzhuo Machinery, a paragon of manufacturing excellence, is a professional producer of high-quality machinery for corrugated cardboard carton production. With authorized rights to import and export, our main offerings include comprehensive solutions such as 3-layer, 5-layer, and 7-layer corrugated board production lines, advanced cardboard and carton production lines, cutting-edge intelligent digital printers, and automatic high-speed machinery. Our precision high-definition, high-speed printing, slotting, and die-cutting machines are second to none. In addition, our innovative, intelligent automatic high-speed folder gluer/stitcher machines, roller paper cutters, cardboard flute laminators, roller-to-roller film laminators, and partition assemblers are tailored to meet diverse industrial needs. Our products are renowned for their safety, stability, and superior performance, earning over ten national patents and conforming to ISO9001 Quality Management System Certification and CE EU Certification. Our pre-sale and post-sale services are both efficient and reliable. We provide bespoke solutions, professional remote video guidance, and overseas technical support from our expert engineers, ensuring impeccable service 24/7.
Our global perspective sees our products exported to the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and beyond. While we may not offer the lowest price, we promise the highest quality, preferring to explain the value of our products over apologizing for inferior ones-our commitment gives us a competitive edge in our industry.
In global trade, integrity is our hallmark. By choosing us, you opt for the most dependable partner worldwide. Embark on a journey of world-class excellence with us.
Our Advantages

Streamlined Carton Machine for Rapid Production of 3 Layer Corrugated Paperboard Production Line

FAQ

Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.

Deposit 30% in advance and 70% before shipment of the machine.

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