Experience the pinnacle of modern innovation with our unparalleled High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Meticulously engineered for unbeatable precision and unrivaled efficiency, this state-of-the-art marvel significantly enhances your production capabilities, ensuring operations flow seamlessly while delivering output quality that surpasses expectations. Step into the future of carton printing and die-cutting technology, where high performance effortlessly harmonizes with exceptional speed and unwavering reliability.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency, a marvel of modern engineering designed to elevate your production capabilities to new heights. This versatile machine seamlessly executes a multitude of processes, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching-all in a single, streamlined operation. The advanced leading-edge technology harnesses the power of adsorption for paper feeding, while the main machine's frequency converter and fan meticulously manage the start and stop functions to ensure perfect synchronization. Equipped with a high-power dust removal fan, this machine effortlessly cleans the surface of the cardboard, readying it for precision printing. The intuitive user interface, featuring both a main and a side touch screen, is controlled by an advanced PLC programming system, providing a seamless human-machine interaction that optimizes control over every aspect of operation, from feeding to output. For enhanced operational safety and monitoring, the front of the main machine is fitted with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This feature ensures operator safety and machine efficiency. Each component of this state-of-the-art equipment is outfitted with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system, guaranteeing smooth operation, stunning print quality, and impeccable color registration. The machine's transmission shafts are engineered with dynamic and static balance treatment, while the gears undergo specialized processing, including carburization and grinding, resulting in an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring secures the link between gear and shaft, ensuring unwavering reliability. In essence, this machine exemplifies a high degree of automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unparalleled production efficiency. It's the ultimate solution for those seeking to push the boundaries of what's possible in carton printing and die cutting.
Product Parameters
Feeding unit:
- Experience unparalleled precision and reliability with our paper feeding unit, powered by leading-edge technology from Taiwan Province. Constructed from premium-quality bearing steel, our paper feeding wheel shaft is designed to deliver superior durability and exceptional performance.
- Our state-of-the-art control panel boasts a vibrant 7-inch color touch screen, offering an intuitive and seamless man-machine interface. Effortlessly manage operations across paper feeding, printing, slotting, and die cutting sections in real-time. With features that include monitoring of current phases, machine speed, and counting, plus system setting adjustments like fan speeds and alignment, every function is easily accessible for swift and safe operation. Enjoy the flexibility of dual operating systems for both manual and automated control, ensuring precise adaptability to every operational need.
- Say goodbye to inefficiencies with our suction fan, engineered to smooth out paper feeding by dynamically adapting to varied cardboard sizes through a frequency converter-controlled motor. Experience cost-efficiency from reduced power consumption while benefiting from enhanced printing quality, courtesy of the dust removal fan coupled with powerful motor and multiple dust brushes, meticulously eliminating impurities from cardboard surfaces.
- Embrace the excellence of our leading edge paper feeding system, standard for all corrugated forms, delivering unmatched stability and precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy, while the 'Soft Pressing' high matching type reduces friction, minimizes cardboard damage, and upholds corrugated strength. Even the most challenging E-groove and lower quality cardboards are transported with ease, optimizing your workflow and mitigating congestion.
- Utilizing the leading edge of the cardboard as a precise positioning reference, our system significantly reduces discrepancies in cardboard length. As each cardboard advances to the pulley, it maintains synchronized speed for a seamless transition, eradicating risks of speed variance that could compromise precision.
- Our electric left-right stop gauges offer seamless adjustment, whether synchronized or independent. The adjustable cardboard dragging frame ensures perfect width adaptability, while the manually lifted front baffle combines the best of reliability with user-friendly operation.
- Innovative safety is at the core of our unit's opening and closing mechanism, managed by an electric control machine with a built-in alarm system. This design prevents mishaps with features such as a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection shields critical components, allowing quick resumption of normal production after any necessary adjustments, thus avoiding wastage from misaligned printing.
- The lower roller in our paper feeding system, crafted from superior seamless steel, is finely ground and electroplated for optimal friction, ensuring flawless cardboard movement. Our dual-layer rubber feed rollers boast elasticity and wear-resistance, coupled with a quick-release design for ultimate convenience and swift operation. Precision is assured with a two-stage worm gear adjustment mechanism and a detailed adjustment dial, offering seamless manual control.
Printing unit:
Printing plate roller
The printing plate roller, a masterpiece of precision engineering, boasts a diameter of less than ¢524mm, including the plate diameter under ¢536mm. Constructed from high-grade steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction, ensuring flawless high-speed printing. Ingeniously designed with engraved reference lines on the shaft's horizontal and circumferential planes, it facilitates effortless plate hanging and alignment. The ratchet-secured fixed plate winding shaft and a dedicated plate hanging groove enable quick plate changes. With an electric adjustment of the axial distance between the printing plate roller and the left and right pulling displacement, a breezy 6mm range extends to a robust 12mm, allowing for easy corrections whether in motion or at rest. The printing plate roller phase planetary gear elegantly regulates the360°degree circumference adjustment with unparalleled finesse, and the 360° Our state-of-the-art computerized control system orchestrates motor operations with flawless precision, ensuring seamless adjustments whether the machine is in motion or at rest. A sophisticated touch screen not only elegantly displays but also intuitively auto-adjusts the input size, significantly enhancing both operational ease and precision. With a single click, the automatic zeroing mechanism for the printing plate roller, featuring a dedicated plate hanging position, propels the equipment to the optimal position for plate hanging, substantially boosting labor efficiency. Additionally, the inclusion of a strategically designed pedal switch empowers effortless forward and backward rotation of the printing plate cylinder, simplifying plate changes and maintenance.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller undergoes exquisite and meticulous fine processing. Its dynamic and static balance corrections ensure unwavering, steadfast operation. Through processes of quenching, tempering, hot charging, and dynamic-static balance, along with surface fine grinding and high-end electroplating, this roller boasts exceptional and unrivaled performance.
- Introducing our pioneering backlash-free gear adjustment mechanism, designed to maintain unyielding meshing accuracy during adjustments, thereby guaranteeing transmission precision. The manual micro-adjustment between the printing plate roller and the impression roller is facilitated with a scale display, offering precision. Coupled with a 1:200 double-stage worm gear box, positioning adjustments offer a range of 0-12mm, ensuring unparalleled precision and accuracy.
Metal anilox roller
- The anilox roller cots feature an avant-garde cantilever structure, streamlining both installation and maintenance with an optional scraper system upgrade. Manufactured by the reputable 'Haili Roller' in Changzhou, Jiangsu Province, this roller is crafted from premium-grade steel and processed with breakthrough technology, ensuring exceptional durability, wear resistance, corrosion resistance, and superior ink control. Choose from mesh numbers ranging from 200, 220, 250, to 280 lines/inch to meet the distinct requirements of your bespoke printed products.
- Ingeniously designed pneumatic pressing actions effortlessly adjust the contact between the anilox roller and printing plate roller, with an automatic lift of the plate upon machine halt. Meanwhile, an electric ink uniforming system diligently activates to prevent ink drying. Each printing unit's inking delay time is individually configurable, with the anilox roller's one-way overrunning clutch disconnecting from the driving force, facilitating swift and convenient ink mixing or washing.
- Enhance your performance with the optional ceramic net roller, available at an additional price. The steel pipe surface is exquisitely clad in ceramic, refined through grinding and laser engraving to ensure consistently inked dots ranging from 200 to 400 lines/inch.
Rubber roller
- Produced by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are skillfully crafted from top-notch seamless steel pipes, undergoing rigorous dynamic and static balance treatments. The exterior is expertly encased in premium Ding Qing rubber, providing remarkable wear and corrosion resistance. Precision CNC grinders meticulously shape them to ensure impeccable height and accuracy, guaranteeing optimal performance of the cots.
- Our roller utilizes a 1:200 double-stage worm gear clearance fine adjustment, ensuring uniform ink application to perfection. Post-adjustment, gravity-induced self-locking comes into play, and the rubber roller separates from the anilox roller post-cleaning to prevent deformation and maintain its elasticity.
Scraper system
- Experience a paradigm shift in ink management with our cutting-edge chamber fluid dynamics and ink sealing design. Our fully enclosed double scraper system delivers exceptional ink distribution while curtailing waste, thanks to its automatic compensation feature that ensures perfect alignment between the anilox roller and scraper for optimal scraping performance. The anti-corrosion and anti-sticking coatings within the inner chamber streamline the ink transfer and cleaning processes, offering seamless integration for upgrading from outdated cots or single scraper systems. Perfect for volatile solvent units, it significantly enhances environmental conditions and reduces solvent consumption.
- Achieve unmatched precision with our meticulously engineered scraping angle and mechanical precision. The system maintains consistent scraper positioning post-replacement, ensuring superior scraping outcomes. The sealing system, equipped with adjustable compensation features, allows for uninterrupted operation without shutdowns, ensuring a completely sealed ink delivery. The innovative sealing block design attaches directly to the anilox roller's engraved surface, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required.
Ink Supply System
- Our state-of-the-art ink supply system boasts a sophisticated one-way diaphragm type pneumatic pump, ingeniously crafted to efficiently recover accumulated water, thus significantly optimizing filtration and circulation processes. For systems enhanced with optional scraper ink control, a dual-action diaphragm pump is incorporated. This system is further enriched with an automatic sensing and detection feature, meticulously monitoring ink levels and promptly issuing alerts for any anomalies. This includes a comprehensive warning system and an alarm bell to ensure peak safety and flawless functionality at all times.
- The innovative transparent design of our ink supply pipe, coupled with the strategically high-mounted ink storage cup, provides an unparalleled clear view of ink levels during production. Our intelligently engineered circulating cleaning pipeline and ink roller make operations a breeze, facilitating quick, efficient cleaning and a consistent, stable ink supply, thereby ensuring uninterrupted productivity and seamless operations.
Phase Adjustment Mechanism
1. Experience unprecedented control with our cutting-edge printing plate roller phase adjustment system, expertly managed by a sophisticated frequency converter. Enjoy the luxury of 360-degree phase adjustments, seamlessly applicable whether the machine is actively running or temporarily paused, offering unmatched flexibility and precision.
2. Our advanced frequency converter, in synchrony with motor speed management and a top-tier encoder integration, combined with a high-tech PLC programming system, ensures that phase adjustment precision is meticulously maintained within an impressive tolerance of 0.2mm, delivering superior accuracy and reliability.
Pneumatic Interlocking Brake Positioning Device
- Our sophisticated pneumatic interlocking brake positioning device features an advanced cylinder brake mechanism, meticulously designed to stabilize and secure machine operations. Whether separating the machine or adjusting the phase, this device ensures that the rotation is precisely restricted, maintaining the original gear position with impeccable accuracy, thus safeguarding operational integrity.
- Experience seamless operation with each printing unit, equipped with intuitive positive and negative inching controls for the main machine. This system simplifies plate erasing, hanging, and color registration, streamlining processes to be more efficient and less labor-intensive, enhancing productivity and ease of use.
Slotting Unit
Touch Screen Operation Control
Elevate your experience with our slotting department's electrical operations, all at your fingertips through a sophisticated touch screen interface that controls the PLC programming automation system. Simply input the product dimensions ('length * width * height') as per the order, and let the advanced computer system automatically position the order with effortless ease. Additionally, you can manually fine-tune the slotting position to meet customer specifications, ensuring precision and customization beyond compare.
Immerse yourself in a world of efficient operations with our color-rich man-machine interface, featuring convenient menu storage and automatic shift distance compensation. The motor, powered by a high-performance frequency converter, seamlessly controls the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and accurate cutter head displacement. The precision encoder, in conjunction with the PLC control box, facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances, drastically reducing adjustment time and significantly boosting work efficiency.
Discover unparalleled pre-pressing, line pressing, and slotting capabilities with our six-axis, fully computer-controlled slotting part. This advanced system offers unmatched precision and ease, revolutionizing your production processes.
- Our innovative single-shaft, double-knife slotted structure, featuring a meticulous internal tooth design, allows for precise box height adjustments while preventing lubricant contamination of cartons. The slotting unit is equipped with an emergency stop device for enhanced safety, and offers convenient positive and negative inching across the entire machine for flexible, user-friendly operation, ensuring optimal performance and operational safety.
- Crafted to perfection, our standard grooving knife, with a robust 7mm thickness, is constructed from high-strength alloy steel. Following heat treatment, it showcases exceptional hardness and resilience. The double-blade trimming knife delivers unmatched precision with its razor-sharp edge. A high-quality 45# seamless steel tube forms the shaft, further enhanced by grinding and electroplating for smooth, flawless movement. Featuring a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine exhibits remarkable production adaptability. The elastic double-blade trimming knife ensures smooth, cost-effective trimming, making it a cornerstone of efficient production.
- Incorporating cutting-edge linear guide rail technology, this machine offers unmatched stability and precise slotting phase accuracy. It includes a sophisticated ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This is expertly controlled by state-of-the-art button and touch screen interfaces, ensuring unparalleled precision and operational excellence.
Pre-Pressing Wheel and Line Pressing Wheel
- Expertly crafted for excellence, the upper and lower shafts of this machine are made from premium quality steel, undergoing a meticulous process of quenching, tempering, and electroplating to achieve both dynamic and static balance. With the innovative integration of four groups of line pressing wheels, our machine effectively prevents any damage to the cardboard, ensuring perfectly smooth and tidy line pressing. Enhanced with advanced prepressing wheels, the slotting section improves the line shape, reduces the risk of cracking, and maintains the regularity and precision of the boxes after dual prepressing and pressing, defining the epitome of precision engineering.
- Delicately fine-tune the gap dial for the wire pressing wheel, offering an adjustable range of 2-12mm. With a sophisticated backlash-free adjusting mechanism, gear adjustments are seamless and non-disruptive to gear meshing, ensuring transmission accuracy remains impeccably flawless.
Slotted phase adjusting mechanism
- Employing a remarkably advanced planetary gear mechanism, the slotting phase utilizes PLC and electric digital input for exquisite 360-degree precision adjustment. These adjustments can be effortlessly executed, whether the equipment is in motion or at rest, emphasizing flexibility and accuracy.
Die-cutting unit
- Crafted from premium cast steel, the knife plate roller boasts an outer diameter of < ¢486mm and a knife template diameter of < ¢536mm. Through surface grinding and balance correction, operational stability is significantly enhanced, while electroplating of the shaft ensures uniformity in hole separation, symbolizing durability and efficiency.
- Designed with precision and expertise, the die template bolt holes are meticulously arranged at 10M, with an axial spacing of 100mm and divided into 18 equal parts radially. The die cutter height is set at 25.4mm, with wooden template thicknesses tailored to 16mm for three-layer and 13mm for five-layer cardboard, underscoring our commitment to precision and adaptability.
Rubber roller (upper roller)
1. Experience the durability of our rubber pad roller, featuring a diameter of less than ¢536mm and a rubber pad diameter of 554mm. Its quick-change design ensures excellent wear resistance and long-lasting performance. Crafted from superior cast steel, it undergoes quenching, tempering, and surface fine grinding, resulting in unparalleled running stability.
2. Electrically refine the gap between the knife die roller and the rubber pad roller with an unyielding air-lock fixed adjusting mechanism. A 50mm mechanical transverse device delivers speed difference compensation, guaranteeing uniform wear across various knife positions, significantly extending the Youli rubber pad's lifespan and ensuring sustained efficiency.
Grinding repair mechanism
1. Our electric grinding mechanism for the rubber pad delivers swift and efficient repairs, greatly enhancing its service life and ensuring consistent performance.
Phase adjusting device
1. Elevate your operations with our die-cutting phase's electric digital 360-degree adjustment, empowering you to make fine modifications during both operation and stoppage of the equipment, embodying precision and convenience.
Drive gear
- Achieve unrivaled efficiency with our impeccable high-precision helical gear transmission. The gears, crafted from 20GrMnTi high-quality alloy steel, undergo quenching, high-frequency quenching, and gear grinding. This process ensures smooth operation, minimal noise, and a lasting hardness of HRC58-62, maintaining consistent printing register accuracy over time with minimal wear.
2. Experience seamless excellence with our advanced shaft and gear assembly, uniquely designed with a tensioning connecting sleeve for a keyless connection. This groundbreaking solution ensures zero gaps during high-torque usage, facilitating effortless installation and maintenance while delivering enduring transmission accuracy for immaculate printing registration every time.
3. Our state-of-the-art gear lubrication system is equipped with an automatic spray lubrication system driven by a precision gear oil pump. This ensures unwavering transmission accuracy, safeguarding the longevity and peak performance of your machinery for years to come.
Motor part
- Discover the pinnacle of performance with our main motor, meticulously orchestrated by the renowned 'Dongli' frequency converter. Revel in seamless, smooth operations with minimal vibration and noise. The 'Taiwan Province Delta' frequency converter enhances this further by providing superior low-speed rated torque output, ensuring ultra-quiet and stable operation throughout all phases of activity.
- Our cutting-edge machinery is powered by the renowned Zhongxin fans, which serve dual purposes-efficient adsorption and impeccable dust removal. At the heart of our operations is the steadfast Zhejiang DH motor, known for its reliability, and the celebrated Taiwan Province Taibang motor, which excels in ink homogenization. Together, these components deliver an extraordinary blend of low noise operation and stable, robust power performance that sets industry standards.
Bearing part
1. Our machine is engineered with exceptional precision and durability, thanks to the elite 'NSK' main bearings. These bearings are complemented by select bearings from prestigious domestic manufacturers like Wahalo, ensuring our products achieve precision levels of P6, P5, and P4, while surpassing vibration standards with a Z1 group rating or higher.
Electrical components
1. Safety and reliability are at the forefront of our design, with each unit featuring a dedicated electronic control unit. We utilize premium components from Zhejiang Zhengtai to power our relays, indicator lights, buttons, and contactors. Moreover, the integration of Yadeke pneumatic components, including solenoid valves and cylinders, guarantees a flexible, robust, and enduring performance that meets the highest expectations.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceAt Dongguang Zhanzhuo Machinery Trade Co., Ltd., we are passionately dedicated to the art of crafting first-rate corrugated cardboard carton machinery. Proud holders of esteemed import and export rights, our innovation shines through our premier offerings, including the advanced 3-layer/5-layer/7-layer corrugated board production line, the robust cardboard production line, and the highly efficient carton production line. Our expertise extends to the development of the intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine. Additionally, we offer the innovative intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our impressive collection includes the precision-engineered roller paper cutter machine, the advanced cardboard flute laminating machine, the roller to roller film laminating machine, and the efficient partition assembler machine. Our products are renowned for their safety, stability, and outstanding performance, earning over ten prestigious national patents. They comply with the stringent ISO9001 quality management system and hold CE EU certifications, ensuring trust and excellence. Our unparalleled presales and after-sales services guarantee efficiency and reliability, offering custom-tailored services and expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers who are available around the clock to lend their expertise and assistance.
With a global vision, our high-quality products proudly find their place in countries such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading our commitment to excellence worldwide. Although we may not always offer the lowest price, our promise of unmatched quality remains unwavering. We believe in discussing the price now rather than apologizing for quality later, sustaining a formidable edge in the competitive landscape of our industry.
At the heart of global trade with integrity, partner with us to discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us, and experience the unparalleled commitment to excellence.
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Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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