Dive into the world of advanced technology with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Crafted with meticulous attention to precision and efficiency, this revolutionary piece of equipment dramatically enhances your production capabilities. It guarantees smooth operations and delivers superior quality outputs. Step into the future of carton printing and die-cutting technology, where unparalleled performance is perfectly paired with exceptional speed and steadfast reliability.
Detailed Photos
Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency - a true marvel of modern engineering, crafted to elevate your production capabilities to unprecedented heights. This versatile powerhouse executes a multitude of processes with seamless precision, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching, all in one streamlined operation. Its advanced leading-edge technology harnesses adsorption power for flawless paper feeding, while the main machine's state-of-the-art frequency converter and fan precisely manage start and stop functions for perfect synchronization. Fitted with a high-power dust removal fan, it ensures the cardboard's surface is impeccably clean and ready for precision printing. The intuitive user interface features both main and side touch screens, expertly controlled by an advanced PLC programming system. This provides a seamless human-machine interaction that gives you optimized control over every operational aspect, from feeding to output. Enhancing operational safety and monitoring, the front of the main machine is equipped with paper output monitoring equipment, offering real-time insights into the paper output department's status during both start and stop phases. This essential feature ensures operator safety and machine efficiency. Every component of this state-of-the-art equipment is equipped with an electric opening and closing system, pneumatic locking and plate lifting systems, an automatic ink mixing system, and an ink shortage alarm system. These innovations guarantee smooth operation, stunning print quality, and flawless color registration. The machine's transmission shafts are crafted using dynamic and static balance treatment, while its gears undergo specialized processing, including carburization and grinding, achieving an exceptional hardness rating of HRC52-58 and grade 6 precision. These gears benefit from a cutting-edge spray circulating lubrication system, complemented by a convenient circulating oil display window for continuous monitoring, ensuring peak performance. The robust, keyless connection ring secures the link between gear and shaft, guaranteeing unwavering reliability. In essence, this machine exemplifies unparalleled automation, ease of use, and maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It is the ultimate solution for those daring to push the boundaries of carton printing and die cutting possibilities.
Product Parameters
Feeding unit:
- The paper feeding unit is a marvel of precision and durability, epitomizing cutting-edge Taiwan Province leading edge technology. Its core, the paper feeding wheel shaft, is masterfully crafted from premium bearing steel, ensuring unparalleled reliability and performance excellence.
- Our sophisticated control panel is adorned with a vibrant 7-inch color touch screen, fostering an effortless man-machine interface. This seamless communication across the paper feeding, printing, slotting, and die-cutting sections empowers real-time operational management. Monitor everything from current phases, machine speed, and counting to system settings like fan speeds and alignment-all at your fingertips for quick, safe, and simple operation. Dual operating systems provide both manual and automated controls, each tailored with precision to meet every demand.
- With the inclusion of a suction fan, paper feeding is smoother and more adaptable to varying cardboard sizes, thanks to a frequency converter-controlled motor. This not only curtails power consumption for optimal cost efficiency but also elevates printing quality. A powerful dust removal fan, complemented by multiple dust brushes, ensures cardboard surfaces are immaculately cleansed of impurities.
- Experience the unparalleled standard of our leading-edge paper feeding system, available in a standard type ideal for all corrugated shapes, delivering consistent performance and incredible precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type to enjoy additional benefits: reduced friction, minimized damage to cardboard, and preservation of corrugated strength. This advanced system handles even E-groove and lower-quality cardboards effortlessly, optimizing time and reducing congestion.
- By employing the leading edge of the cardboard as a positioning benchmark, discrepancies in cardboard length are vastly minimized. As the cardboard transitions to the pulley, it maintains a synchronized speed, ensuring a seamless passage without the risk of speed variance impacting precision.
- The electric left-right stop gauges offer effortless adjustment, either synchronized or independent. The cardboard dragging frame adjusts electrically for adaptable width, while the manually lifted front baffle provides a blend of reliability and user-friendly operation.
- Our unit's innovative opening and closing are managed by an electric control machine with an integrated alarm system. This configuration enhances safety by preventing mishaps through features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. Overload protection guards critical components, allowing for swift resumption of normal production after adjustments, effectively preventing wastage from misaligned printing.
- The lower roller in our paper feeding system is composed of superior seamless steel, finely ground and electroplated for enhanced friction, ensuring flawless cardboard movement. Dual-layered rubber feed rollers, possessing elasticity and wear resistance layers paired with a quick-release design, promise convenient and swift operations. Our precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, ensures seamless manual control.
Printing unit:
Printing plate roller
Engineered with exquisite precision, the printing plate roller boasts a diameter of less than ¢524mm (inclusive of the plate diameter under ¢536mm). Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for seamless operation, making it ideal for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes are etched with reference lines, facilitating effortless plate hanging and alignment. With a ratchet-secured fixed plate winding shaft and a plate hanging groove, swift plate changes are made simple. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is an effortless 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or at rest, the printing plate can be expertly corrected. The printing plate roller phase planetary gear elegantly manages the360°degree circumference adjustment with precision, and the 360° Our state-of-the-art degree computerized control system masterfully orchestrates motor operations, ensuring seamless adjustments whether the machinery is in full motion or at rest. Revel in the elegance of a touch screen that not only displays but intuitively auto-adjusts the input size, significantly enhancing both operational ease and precision. The ingenious automatic zeroing feature for the printing plate roller, equipped with a specifically designated plate hanging position, can be activated with a mere click. This functionality propels the equipment to its optimal position for plate hanging, substantially increasing labor efficiency. Additionally, the inclusion of a convenient pedal switch allows effortless forward and backward rotation of the printing plate cylinder, significantly streamlining the processes of plate changes and maintenance.
Impression roller
- Crafted from seamless, high-quality steel pipe, the impression roller undergoes a meticulous process of exquisite fine-tuning. Both dynamic and static balance corrections ensure its steadfast operation. The roller is subjected to quenching, tempering, and hot charging, followed by dynamic and static balancing, surface fine grinding, and electroplating, all of which contribute to its unmatched performance and reliability.
- With a sophisticated backlash-free gear adjustment mechanism, the gear ensures unfaltering meshing during adjustments, thereby guaranteeing transmission precision. A manual micro-adjustment feature provides users the ability to precisely tune the gap between the printing plate roller and the impression roller, aided by a detailed scale display. Incorporating a 1:200 double-stage worm gear box for positioning adjustments offers a finely-tuned adjustable range from 0 to 12mm, ensuring supreme precision and accuracy in operations.
Metal anilox roller
- The anilox roller cots are ingeniously designed with a cantilever structure that simplifies both installation and maintenance. Also, there is an option to incorporate a scraper system later on for enhanced functionality. Crafted by the esteemed 'Haili Roller' located in Changzhou, Jiangsu Province, the roller is made from superior quality steel and processed with cutting-edge technology. This ensures long-lasting durability, exemplary wear and corrosion resistance, and extraordinary ink control. Customers can select from mesh numbers with options like 200, 220, 250, and 280 lines/inch to best meet the specific demands of their printed products.
- Our system showcases brilliant pneumatic pressing actions that enable precise adjustment of the contact between the anilox and printing plate rollers. This mechanism automatically lifts the plate when the machine halts, while our electric ink uniforming system kicks in to prevent ink from drying. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch can swiftly disconnect from the driving force, thus enabling quick and convenient mixing or washing of inks.
- Consider enhancing your print operations with our optional ceramic net roller, available at an additional cost. The steel pipe surface is exquisitely clad in ceramic, refined through grinding and laser engraving to guarantee uniform inked dots that range impressively from 200 to 400 lines/inch.
Rubber roller
- Expertly crafted by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are produced from top-tier seamless steel pipes, undergoing comprehensive dynamic and static balance treatments. The exterior is encased in premium Ding Qing rubber, which promises outstanding wear and corrosion resistance. The rollers are meticulously shaped using precision CNC grinders, ensuring the cots achieve perfect height and accuracy for optimal performance.
- Leveraging a 1:200 double-stage worm gear clearance fine adjustment, this roller guarantees uniform ink application. Post-adjustment, gravity-induced self-locking occurs, securely positioning the roller. Moreover, the rubber roller automatically disengages from the anilox roller post-cleaning, preserving its shape and elasticity by preventing deformation.
Scraper system
- Embark on a new era of ink management with our revolutionary chamber fluid dynamics and ink sealing design. Our cutting-edge closed double scraper system ensures excellent ink delivery while minimizing waste, thanks to its automatic compensation feature, which maintains perfect alignment between the anilox roller and scraper for optimal scraping. The interior of the system is enhanced with an anti-corrosion and anti-sticking coating, simplifying both ink transfer and cleaning processes. Seamlessly integrate this system into your setup, allowing for easy upgrades from outdated cots or single scraper systems. Fully enclosed, it's particularly ideal for volatile solvent units, improving environmental conditions and reducing solvent usage.
- Unlock unparalleled precision with our meticulously accurate scraping angles and mechanical precision. Our system retains consistent scraper positioning post-replacement, guaranteeing premium scraping results. Equipped with an adjustable compensation feature, the sealing system allows for continuous operation without downtimes, ensuring a fully sealed ink delivery system. The novel sealing block design affixes directly to the engraved surface of the anilox roller, eliminating the need for smooth bands at its ends. Enjoy the simplicity of assembling and disassembling the closed chamber, all without the need for auxiliary tools.
Ink supply system
- Revolutionize your printing process with our state-of-the-art ink supply system, boasting a one-way diaphragm type pneumatic pump meticulously crafted to recover water and enhance both filtration and circulation. For those utilizing optional scraper ink control, a double-acting diaphragm pump is incorporated to elevate performance. This system is seamlessly integrated with an automatic sensing and detection module that vigilantly monitors ink levels, issuing alerts should any anomalies arise. Equipped with a comprehensive warning system and an alarm bell, our ink supply system ensures peak safety and unmatched functionality.
- Our innovative ink supply system features a transparent pipe design and a high-mounted ink storage cup, providing an effortless view of ink levels during production. Further enhancing ease of use, our circulating cleaning pipeline and ink roller facilitate swift and effective cleaning, maintaining a stable ink flow that drives uninterrupted productivity and elevates operational efficiency.
Phase adjustment mechanism
1. Experience ultimate control with our printing plate roller phase adjustment, expertly managed by a frequency converter. Enjoy seamless 360-degree phase adjustments, effortlessly applicable whether the machine is in operation or paused, ensuring precision and adaptability at every turn.
2. Our sophisticated system features an advanced frequency converter for motor speed, coupled with encoder integration and a highly developed PLC programming system. This winning combination guarantees phase adjustment precision, remarkably maintained within an impressive 0.2mm, delivering reliable accuracy and performance.
Pneumatic interlocking brake positioning device
- Discover unwavering stability in machine operations with our advanced cylinder brake mechanism. Whether you are separating the machine or fine-tuning the phase, this ingenious device ensures restricted rotation, meticulously maintaining the original gear position with exceptional precision and reliability.
- Embrace effortless operation as each printing unit comes equipped with intuitive positive and negative inching controls for the main machine. This system streamlines processes such as plate erasing, hanging, and color registration, making them more efficient and significantly less labor-intensive, enhancing overall productivity.
Slotting unit
Touch screen operation control
The pinnacle of convenience awaits in our slotting department, where a touch screen interface puts the power of the electrical operations at your fingertips. By controlling the PLC programming automation system, you can simply input product dimensions ('length * width * height') according to the order, and watch as the computer system effortlessly positions the order with precision. For added customization, manually fine-tuning the slotting position ensures customer requirements are met with remarkable precision.
Step into a realm of efficiency with our sophisticated color man-machine interface, offering menu storage and automatic shift distance compensation. The motor, powered by an advanced frequency converter, commands the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. Combined with the encoder and PLC control box, high-profile cutter adjustments are a breeze, allowing all four cutters to synchronize their distances, drastically reducing adjustment time and significantly boosting work efficiency.
Discover exceptional pre-pressing, line pressing, and slotting capabilities with our six-axis, fully computer-controlled slotting part. This cutting-edge design delivers unmatched precision and ease of use, enhancing your production capabilities and ensuring superior results.
- Our cutting-edge single-shaft, double-knife slotted structure features an internal tooth design that facilitates box height adjustments while preventing lubricant contamination of cartons. With an included emergency stop device for heightened safety and convenient positive and negative inching across the entire machine, our slotting unit promises flexible, user-friendly operation that adapts to your needs.
- Crafted with precision, our standard grooving knife is 7mm thick and fashioned from robust alloy steel, exuding exceptional hardness and durability following heat treatment. The double-blade trimming knife delivers precise, razor-sharp edges, while the high-quality 45# seamless steel tube forms the expertly crafted shaft. Enhanced by grinding and electroplating, this ensures smooth movement and features a large displacement mechanism for the middle cutter, alongside versatile trimming and cutting devices. Enjoy remarkable production adaptability with our elastic double-blade trimming knife, ensuring smooth and cost-effective trimming for all your needs.
- Harness the power of advanced linear guide rail technology with our machine, offering superb stability and precise slotting phase accuracy. The ten-screw automatic adjustment system synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Operated by state-of-the-art button and touch screen interfaces, this system guarantees unparalleled precision and ease of use.
Pre-pressing wheel and line pressing wheel
- Masterfully engineered for excellence, the upper and lower shafts are crafted from premium steel, meticulously quenched, tempered, and electroplated to achieve a flawless dynamic and static balance. Equipped with four groups of cutting-edge line pressing wheels, this machine is a powerhouse in preventing cardboard damage, ensuring line pressing is both smooth and impeccably tidy. The slotting component is enhanced with innovative prepressing wheels, adept at improving line integrity, minimizing the risk of cracking, and preserving the box's pristine regularity, thanks to its dual prepressing and pressing technique.
- Effortlessly fine-tune the gap dial for the wire pressing wheel, offering a versatile adjustable range from 2-12mm. Featuring a revolutionary backlash-free adjusting mechanism, the gear adjustment remains flawless without disrupting gear meshing, thereby guaranteeing unparalleled transmission accuracy throughout.
Slotted phase adjusting mechanism.
- Empowered by a sophisticated planetary gear mechanism, the slotting phase integrates advanced PLC and electric digital input, allowing for precise 360-degree adjustments. Whether the equipment is in full motion or paused, adjustments are seamlessly accomplished with absolute precision.
Die-cutting unit.
- The knife plate roller boasts an impressive outer diameter of < ¢486mm, while the knife template diameter measures < ¢536mm, all crafted from superior cast steel. Surface grinding and balance correction are integral to enhancing the operational stability, and shaft electroplating ensures uniformity in hole separation, setting a new benchmark for precision.
- Engineered with unmatched precision, the die template bolt holes measure 10M, with an axial spacing of 100mm and 18 equally distributed radial parts. The die cutter height achieves a precise 25.4mm, and the wooden template thicknesses are optimized at 16mm for three-layer and 13mm for five-layer cardboard, offering unrivaled cutting excellence.
Rubber roller (upper roller).
1. The rubber pad roller features a diameter of less than ¢536mm, paired with a robust rubber pad diameter of 554mm. Its quick-change design enables outstanding wear resistance and longevity. Constructed from high-grade cast steel, the roller undergoes quenching, tempering, and superfine surface grinding to ensure optimal running stability.
2. Effortlessly adjust the gap between the knife die roller and the rubber pad roller with an electrically controlled steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device compensates for speed differences, ensuring even wear across various knife positions, effectively prolonging the life of the Youli rubber pad.
Grinding repair mechanism.
1. The electric grinding of the rubber pad delivers swift and effective corrections, dramatically enhancing its service life and performance.
Phase adjusting device.
1. The die-cutting phase boasts electric digital 360-degree adjustments, allowing for seamless modifications during both equipment operation and stoppage, ensuring constant adaptability.
Drive gear.
- Achieve perfect high-precision helical gear transmission with gears crafted from premium 20GrMnTi alloy steel. Undergoing thorough quenching, high-frequency quenching, and meticulous gear grinding, these gears ensure smooth operation, reduced noise, and a lasting hardness of HRC58-62. These features guarantee consistent printing register accuracy over time, with minimal wear.
2. Experience seamless performance with our advanced shaft and gear assembly, which features a unique tensioning connecting sleeve for a keyless connection. This innovative solution guarantees zero gaps during high-torque operations, ensuring effortless installation and maintenance. Experience the brilliance of enduring transmission accuracy, promising impeccable printing registration every single time.
3. Our state-of-the-art gear lubrication system employs an automatic spray lubrication system driven by a precision gear oil pump. This ensures unwavering transmission accuracy while safeguarding the machinery's longevity and peak performance.
Motor part.
- Discover the unparalleled performance of our main motor, expertly controlled by the esteemed 'Dongli' frequency converter. Enjoy a seamless, smooth operation with minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, benefit from exceptional low-speed rated torque output, delivering ultra-quiet and stable operation consistently.
- Discover the unparalleled performance of our machinery, expertly designed to incorporate the advanced Zhongxin fans, which deliver both adsorption and dust removal capabilities with precision. At the heart of our machinery is the robust Zhejiang DH phase motor, partnered with the renowned ink homogenizing motor from Taiwan Province Taibang. This dynamic duo ensures a harmonious blend of low noise levels and exceptional power stability, setting a new standard in the industry.
Bearing part
1. Equipped with premier 'NSK' main bearings, our machine stands as a beacon of precision and long-lasting durability. Further enhancing this advanced system, we integrate superior bearings from respected domestic entities like Wahalo, achieving unparalleled product precision at P6, P5, and P4 levels, and meeting the stringent vibration standards of Z1 group or higher.
Electrical components
1. Each of our units boasts an independent electronic control unit, engineered for unmatched safety and reliability. We utilize top-tier components from Zhejiang Zhengtai to power essential elements like relays, indicator lights, buttons, and contactors. Further augmenting our machinery's capabilities, we incorporate Yadeke pneumatic components, including solenoid valves and cylinders, ensuring that our machines deliver flexible, robust, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting superior quality corrugated cardboard carton machinery, we proudly possess elite import and export rights. Our flagship products include the cutting-edge 3-layer/5-layer/7-layer corrugated board production line, robust cardboard production line, and the ultra-efficient carton production line. We also excel in offering the innovative intelligent digital printer machine and the fully automatic highdefinition, highspeed printing slotting die cutting machine, complemented by our revolutionary intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio is enriched with the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products are renowned for their safety, stability, and exceptional performance, enabling us to secure over ten national patents. They strictly comply with the ISO9001 quality management system and CE EU certifications. Our unmatched presales and after-sales services guarantee efficiency and reliability, offering bespoke solutions and expert remote video guidance. We provide overseas technical support through our proficient team of skilled engineers, available 24/7 to assist you.
With a global outlook, our products are proudly exported to countries including the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, disseminating quality worldwide. Though we may not offer the lowest prices, we promise unparalleled quality. We choose to discuss pricing now rather than apologize for quality later, maintaining a dominant position in our industry's competitive landscape.
Global trade with integrity at its core. Partner with us and discover the most reliable ally globally. Embark on a world-class journey that begins here with us.
Our Advantages
Certifications
Packaging & Shipping
FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
Audited Supplier 
){kind=link}