Experience the pinnacle of industrial innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Masterfully engineered for unparalleled precision and efficiency, this state-of-the-art marvel dramatically enhances your production capabilities. It ensures seamless operations and delivers superior output quality that exceeds industry standards. Step into the future of carton printing and die-cutting technology, where unmatched high performance converges with incredible speed and unwavering reliability. Elevate your business to new heights with a machine designed for excellence in every aspect.
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Product Description
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency - a remarkable feat of modern engineering that propels your production capabilities to extraordinary levels. This adaptable powerhouse executes an impressive array of processes in one seamless operation, including multi-color printing, line pressing, slotting, trimming, corner cutting, die cutting, and punching. At the heart of its advanced technology is a sophisticated adsorption system for paper feeding, while the main machine's frequency converter and fan ensure optimal synchronization during start and stop phases. A high-power dust removal fan gracefully cleanses the cardboard's surface, preparing it for flawless precision printing. The intuitive dual-touch screen interface, governed by an advanced PLC programming system, facilitates an effortless human-machine interaction, granting unparalleled control over the entire operation from feeding to output. To bolster operational safety and monitoring, paper output monitoring equipment at the front of the main machine provides real-time status insights during both start and stop processes, enhancing operator safety and machine efficiency. Each component of this cutting-edge equipment is meticulously equipped with electric opening and closing systems, pneumatic locking and plate lifting mechanisms, an automatic ink mixing system, and an ink shortage alarm feature, all working harmoniously to ensure smooth operation, exceptional print quality, and pristine color registration. The machine's transmission shafts are crafted with dynamic and static balance treatment, while the gears undergo specialized processing such as carburization and grinding, achieving an impressive hardness rating of HRC52-58 and grade 6 precision. These gears are enhanced by a state-of-the-art spray circulating lubrication system, complemented by a user-friendly circulating oil display window for continuous monitoring. The sturdy, keyless connection ring fortifies the bond between gear and shaft, guaranteeing steadfast reliability. In essence, this machine epitomizes high automation, user-friendliness, and low-maintenance, delivering precise color registration, exquisite printing patterns, and unmatched production efficiency. It stands as the ultimate solution for those daring to redefine the boundaries of carton printing and die cutting excellence.
Product Parameters
Feeding Unit:
- The paper feeding unit is a masterpiece of innovation, showcasing the advanced technology from Taiwan Province leading edge. Designed with precision and built to last, the paper feeding wheel shaft is crafted from high-quality bearing steel, ensuring unwavering reliability and outstanding performance.
- Our sophisticated control panel boasts a dynamic 7-inch color touch screen, offering an effortless man-machine interface. Effortlessly orchestrate functions across the paper feeding, printing, slotting, and die cutting sections, managing operations at the touch of a button in real-time. Whether it's monitoring current phases, regulating machine speed, or adjusting system settings like fan speeds and alignment, every function is just a touch away for swift, safe, and seamless operation. The dual operating systems provide the flexibility of both manual and automated control, tailored to meet every nuanced demand with unparalleled precision.
- The suction fan revolutionizes paper feeding by adapting to diverse cardboard sizes, thanks to its frequency converter-controlled motor. This design not only slashes power consumption for heightened cost efficiency but also elevates printing quality. The dust removal fan, armed with a robust motor and multiple dust brushes, meticulously cleanses cardboard surfaces, ensuring impeccable printing results.
- Immerse yourself in the premium quality of our leading edge paper feeding, with a standard type that fits all corrugated shapes, delivering unparalleled stability and precision. The vacuum negative pressure suction flat feeding guarantees high-speed accuracy. Opt for the 'Soft Pressing' high matching type, which offers additional advantages: minimized friction, reduced cardboard damage, and preservation of corrugated integrity. This cutting-edge system effortlessly conveys even E-groove and lower quality cardboards, optimizing time efficiency and minimizing congestion.
- By leveraging the leading edge of the cardboard as a precise positioning benchmark, discrepancies in cardboard lengths are significantly diminished. As the cardboard progresses to the pulley, it maintains synchronized speed, ensuring seamless transitions without any risk of speed variance impacting precision.
- The electric left-right stop gauges allow for effortless adjustment, whether synchronized or independent. The cardboard dragging frame adjusts width electrically, while the manually lifted front baffle offers a harmonious blend of reliability and user-friendly operation.
- Our unit's opening and closing processes are ingeniously controlled by an electric control machine, accompanied by an alarm system. This setup amplifies safety by preventing mishaps with features like a friction clutch transmission shaft and a pneumatic interlocking device, ensuring both security and precision. The overload protection feature safeguards critical components, enabling quick resumption of normal production after adjustments, effectively preventing wastage from misaligned prints.
- The lower roller in our paper feeding system is crafted from top-notch seamless steel, finely ground and electroplated for superior friction, ensuring flawless cardboard movement. The dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, along with a quick-release design, offer convenient and swift operations. The precision two-stage worm gear adjustment mechanism, complemented by a detailed adjustment dial, provides seamless manual control.
Printing Unit:
Printing Plate Roller
Crafted with meticulous precision, the printing plate roller features a diameter not exceeding ¢524mm, inclusive of the plate diameter under ¢536mm. Constructed from premium steel, its surface undergoes meticulous fine grinding, hard chromium plating, and dynamic balance correction for flawless operation, perfect for high-speed printing. Ingeniously, the shaft's horizontal and circumferential planes are engraved with reference lines for effortless plate hanging and alignment. Equipped with a ratchet-secured fixed plate winding shaft and a plate hanging groove, plate changes are swift and effortless. The axial distance adjustment between the printing plate roller and the left and right pulling displacement is a seamless 6mm, electrically modifiable, offering a robust 12mm adjustment range. Whether in motion or stationary, the printing plate can be expertly corrected. The printing plate roller phase planetary gear majestically regulates the360°degree circumference adjustment with unparalleled finesse, and the 360° Our state-of-the-art degree computerized control system masterfully orchestrates the seamless adjustment of motor operations, whether the machine is in motion or at rest. The touch screen not only elegantly displays but also automatically fine-tunes the input size, elevating operational ease and precision to new heights. The ingenious automatic zeroing mechanism for the printing plate roller, featuring a designated plate hanging position, is activated with a simple click. This innovation guides the equipment precisely to the optimal position for plate hanging, dramatically enhancing labor efficiency. Additionally, the incorporation of a pedal switch allows for the effortless forward and backward rotation of the printing plate cylinder, significantly streamlining plate changes and maintenance activities.
Impression roller
- Crafted from seamless high-quality steel pipe, the impression roller undergoes meticulous fine processing. Its dynamic and static balance corrections ensure unwavering operation. The process of quenching, tempering, hot charging, along with dynamic and static balance, and complemented by surface fine grinding and electroplating, contributes to its unmatched performance and reliability.
- Showcasing a pioneering backlash-free gear adjustment mechanism, our gear achieves flawless meshing during adjustments to ensure supreme transmission precision. A manual micro-adjustment feature, coupled with a scale display, facilitates precision in the gap between the printing plate roller and the impression roller. The innovative use of a 1:200 double-stage worm gear box in positioning adjustments offers a meticulously adjustable range of 0-12mm, ensuring precision and accuracy in every move.
Metal anilox roller
- Our anilox roller cots adopt a groundbreaking cantilever structure, which simplifies both installation and maintenance, with the flexibility to add a scraper system later. Manufactured by the reputable 'Haili Roller' in Changzhou, Jiangsu Province, these rollers are crafted from superior-quality steel and processed using advanced technology to ensure long-lasting durability, excellent wear and corrosion resistance, and superior ink control. The anilox roller is available in mesh numbers of 200, 220, 250, and 280 lines/inch, catering to the specific printing demands of your products.
- Ingenious pneumatic pressing actions effortlessly adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine is halted. Simultaneously, the intelligent electric ink uniforming system activates to prevent ink from drying. Furthermore, each printing unit's inking delay time is independently configurable, and the anilox roller's one-way overrunning clutch disengages from the driving force, allowing for quick and easy ink mixing or washing.
- Consider elevating performance with our optional ceramic net roller (additional price applies). The steel pipe surface is elegantly covered in ceramic, refined through grinding and laser engraving, ensuring uniformly inked dots ranging from 200 to 400 lines/inch.
Rubber roller
- Engineered by the distinguished 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are crafted from superior seamless steel pipes, undergoing dynamic and static balance treatments. The exterior is clad in premium Ding Qing rubber, offering exceptional wear and corrosion resistance. Precision CNC grinders meticulously shape them to ensure perfect height and impeccable accuracy of the cots.
- With the implementation of a 1:200 double-stage worm gear clearance fine adjustment, our roller guarantees uniform ink application throughout. Post adjustment, the mechanism ensures gravity-induced self-locking, and the rubber roller separates from the anilox roller after cleaning to prevent deformation and maintain elasticity.
Scraper system
- Immerse yourself in a revolutionized ink management experience with our advanced chamber fluid dynamics and ink sealing design. Our enclosed double scraper system delivers unparalleled ink distribution while minimizing waste, thanks to its automatic compensation feature that ensures the anilox roller and scraper remain perfectly aligned for optimal scraping. The anti-corrosion and anti-sticking coating inside the inner chamber streamlines both ink transfer and cleaning processes. Designed for seamless integration, our system allows for easy upgrades from outdated cots or single scraper systems. Fully enclosed, it's especially suited for volatile solvent units, enhancing the environmental conditions and reducing solvent usage.
- Experience unmatched precision with our accurate scraping angle and mechanical precision, maintaining consistent scraper positioning even post-replacement for top-tier scraping results. Our sealing system, equipped with an adjustable compensation feature, ensures continuous operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design attaches directly to the engraved surface of the anilox roller, eliminating the need for smooth bands at its ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required, achieving seamless and efficient operations.
Ink supply system
- Our state-of-the-art ink supply system is meticulously crafted for peak performance, incorporating a revolutionary one-way diaphragm type pneumatic pump. This allows for superior recovery of accumulated water, greatly enhancing both filtration and circulation proficiency. In systems fitted with the optional scraper ink control, a robust double-acting diaphragm pump is included for added efficiency. The system comes equipped with a cutting-edge automatic sensing and detection mechanism that vigilantly monitors ink levels, alerting you to any anomalies. Paired with a comprehensive warning and alarm system, it ensures unparalleled safety and operational excellence.
- Our innovative ink supply pipe, designed with transparency, coupled with a prominently positioned ink storage cup, offers an unmistakable view of ink levels throughout production. The integration of a sophisticated circulating cleaning pipeline and precisely engineered ink roller streamlines operations, providing swift, efficient cleaning, and sustaining a consistent ink supply to ensure seamless productivity.
Phase adjustment mechanism
1. Attain extraordinary control with our advanced printing plate roller phase adjustment system, driven by a high-performance frequency converter. It allows for 360-degree adjustments that can be applied effortlessly, whether the machine is actively running or at a standstill.
2. Our cutting-edge phase adjustment is powered by a state-of-the-art frequency converter that adeptly manages motor speed, with encoder integration working in perfect harmony with a sophisticated PLC programming system. This ensures phase adjustment precision is maintained within a remarkable 0.2mm tolerance.
Pneumatic interlocking brake positioning device
- Engineered for excellence, our advanced cylinder brake mechanism is pivotal in stabilizing machine operations. It ensures restricted rotation and maintains precise gear position, whether during machine separation or phase adjustments, delivering unmatched precision.
- Effortless operation is at your fingertips with each printing unit outfitted with convenient positive and negative inching controls of the main machine. This system significantly streamlines plate erasing, hanging, and color registration processes, enhancing efficiency and reducing labor intensity.
Slotting unit
Touch screen operation control
Experience next-level convenience with our slotting department's intuitive electrical operations, managed via a user-friendly touch screen interface that commands the PLC programming automation system. Effortlessly input product dimensions ('length * width * height') in line with orders and let the highly efficient computer system automatically position the order with unmatched ease. Personalized slotting adjustments are easily achievable for exacting precision and tailored customization, delivering ultimate customer satisfaction.
Step into the future of efficiency with our advanced color man-machine interface, offering sophisticated menu storage and automatic shift distance compensation. The motor, expertly controlled by a frequency converter, drives the motor transmission box from Taiwan Province Delta, ensuring rapid, steady, and precise cutter head displacement. The encoder, in conjunction with the advanced PLC control box, facilitates high-caliber cutter adjustments, empowering all four cutters to synchronize seamlessly, slashing adjustment times, and elevating work efficiency to new heights.
Explore our pre-pressing, line pressing, and slotting expertise with a revolutionary six-axis, fully computer-controlled slotting part, delivering unmatched precision and effortless operation.
- Our ingeniously designed single-shaft, double-knife slotted structure, featuring an internal tooth mechanism for box height adjustments, effectively prevents lubricant contamination of cartons. The slotting unit is equipped with an emergency stop mechanism for enhanced safety and offers flexible positive and negative inching across the entire machine, providing a user-friendly operational experience.
- Marvel at the precision of our standard grooving knife, crafted with a 7mm thickness from durable alloy steel. Following heat treatment, it showcases exceptional hardness and resilience. The double-blade trimming knife achieves unrivaled precision with its razor-sharp edge. Constructed from high-quality 45# seamless steel tube, the shaft is fortified by grinding and electroplating, ensuring smooth operation. The machine's large displacement mechanism for the middle cutter and versatile trimming and cutting devices underline its remarkable production adaptability. The elastic double-blade trimming knife guarantees smooth, cost-effective trimming.
- Featuring cutting-edge linear guide rail technology, this machine offers supreme stability and precision in slotting phase accuracy. It boasts an advanced ten-screw automatic adjustment system, synchronizing the electric adjustment of lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. Controlled via state-of-the-art button and touch screen interfaces, it delivers unparalleled precision.
Pre-pressing wheel and line pressing wheel
- Crafted with precision and expertise, the upper and lower shafts of our Advanced Flexo Printing Machine are engineered from premium-quality steel. Each shaft undergoes rigorous processes of quenching, tempering, and electroplating, ensuring impeccable dynamic and static balance. With the integration of four groundbreaking line pressing wheels, this machine stands as a guardian against cardboard damage, promoting impeccable line pressing that is both smooth and tidy. The slotting section is further enhanced with prepressing wheels, designed to refine line shapes, minimize cracking, and uphold the structural integrity and regularity of boxes following meticulous dual prepressing and pressing.
- Refinement reaches new heights with our manually adjustable gap dial for the wire pressing wheel, boasting an adaptable range of 2-12mm. A hallmark of precision, our backlash-free adjusting mechanism ensures seamless gear adjustment, maintaining flawless gear meshing and guaranteeing peerless transmission accuracy.
Slotted phase adjusting mechanism
- Harness the power of precision with our sophisticated planetary gear mechanism. The slotting phase is exquisitely managed via PLC and electric digital input, allowing for precise 360-degree adjustments. Experience the ease of seamless adjustments, whether your equipment is in motion or at rest.
Die-cutting unit
- Our state-of-the-art knife plate roller, crafted with an outer diameter of less than ¢486mm and a knife template diameter of less than ¢536mm, exemplifies engineering excellence. Made from premium cast steel, it undergoes meticulous surface grinding and balance correction to bolster operational stability. The electroplated shaft ensures consistent uniformity in hole separation, promising reliability and precision.
- Precision engineering defines our die template bolt holes, with dimensions of 10M and an axial spacing of 100mm, radiating into 18 equal parts. The die cutter stands at a height of 25.4mm, while our wooden template boasts thicknesses of 16mm for three-layer cardboard and 13mm for five-layer cardboard, ensuring versatility and adaptability.
Rubber roller (upper roller)
1. Introducing a rubber pad roller with a refined diameter of less than ¢536mm, coupled with a rubber pad diameter of 554mm. Designed for rapid changeovers, it boasts exceptional wear resistance and longevity. Constructed from superior cast steel, it undergoes comprehensive quenching, tempering, and surface fine grinding, promising optimal running stability and unmatched durability.
2. Elevate precision with our electrically adjustable knife die roller gap and rubber pad roller, featuring a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device ensures superb speed difference compensation, promoting uniform wear across diverse knife positions. This innovation significantly extends the lifespan of the Youli rubber pad, offering lasting performance and dependability.
Grinding repair mechanism
1. Experience the transformative power of electric grinding for the rubber pad, delivering quick and efficient corrections that dramatically enhance its service life for sustained, unparalleled performance.
Phase adjusting device
1. Our die-cutting phase, featuring cutting-edge electric digital 360-degree adjustment, allows for convenient modifications during both the dynamic operation and stationary periods of the equipment, ensuring flexibility and precision.
Drive gear
- Our drive gear features impeccable high-precision helical gear transmission, crafted from 20GrMnTi high-quality alloy steel. Through an advanced process of quenching, high-frequency quenching, and gear grinding, we achieve smooth operation, minimized noise, and enduring hardness with an HRC rating of 58-62. These exceptional attributes ensure consistent printing register accuracy over time, with minimal wear.
2. Witness seamless performance with our state-of-the-art shaft and gear assembly, uniquely crafted with a tensioning connecting sleeve for a keyless connection. This pioneering solution guarantees zero gaps during high-torque operations, facilitating effortless installation and maintenance. Embrace the brilliance of enduring transmission accuracy, consistently delivering impeccable printing registration.
3. Our revolutionary gear lubrication system incorporates an automatic spray lubrication mechanism, powered by a precision gear oil pump. This ensures unwavering transmission accuracy while safeguarding the longevity and peak performance of your machinery, ensuring optimal operational excellence.
Motor part
- Unleash the extraordinary performance of our main motor, meticulously governed by the prestigious 'Dongli' frequency converter. Revel in seamlessly smooth operation, characterized by minimal vibration and noise. With the 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet, stable operation, and unmatched precision throughout every function.
- Our state-of-the-art machinery proudly integrates Zhongxin fans, seamlessly handling both adsorption and dust removal with unparalleled efficiency. The phase motor is the exceptionally trustworthy Zhejiang DH motor, while the ink homogenizing motor is the highly esteemed Taiwan Province Taibang motor. Together, this powerhouse duo delivers an extraordinary blend of whisper-quiet operation and steadfast power performance, redefining industry standards.
Bearing part
1. Our machine is equipped with premium 'NSK' main bearings, known for their superior precision and durability. In addition, we source auxiliary bearings from prestigious domestic brands like Wahalo. This meticulous selection ensures our product consistently achieves precision levels of P6, P5, and P4, maintaining vibration standards of Z1 group or even higher.
Electrical components
1. Every unit is fortified with a dedicated electronic control unit, prioritizing safety and reliability. We trust in high-quality components from Zhejiang Zhengtai to power our relays, indicator lights, buttons, and contactors. Coupled with Yadeke pneumatic elements, including solenoid valves and cylinders, the result is a system that guarantees versatile, robust, and enduring performance.
| Main technical parameters |
| Working speed |
150 pic/min |
| Max feeding board size |
1600 X 2800 |
| Min feeding board size |
450 X 850 |
| Maximum printing area |
1600 X 2800 |
| Standard plate thickness (mm) |
3.2---7.2 |
| Adapted paperboard thickness (mm) |
3---12 |
| Printing precision |
±0.5mm |
| Slotting precision |
±1.5mm |
| Die cutting precision |
±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). |
Company Profile
Company Information
Zhanzhuo Machinery: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium-quality corrugated cardboard carton machinery, Dongguang Zhanzhuo Machinery Trade Co., Ltd. proudly holds prestigious import and export rights. Our flagship offerings include the state-of-the-art 3-layer, 5-layer, and 7-layer corrugated board production lines, robust cardboard production lines, and highly efficient carton production lines. We excel in delivering innovative intelligent digital printer machines and fully automatic high-definition, high-speed printing slotting die cutting machines, along with the cutting-edge intelligent automatic high-speed folder gluer machines, stitcher machines, and versatile gluer and stitcher machines. Our product lineup also includes precision-engineered roller paper cutter machines, advanced cardboard flute laminating machines, roller-to-roller film laminating machines, and efficient partition assembler machines. Renowned for safety, stability, and exceptional performance, our products have garnered over ten national patents. They strictly adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unmatched pre-sales and after-sales services ensure both efficiency and reliability, offering bespoke services complemented by expert remote video guidance. We provide overseas technical support through our team of highly skilled engineers, available around the clock to assist you.
With a global vision, our products are proudly exported to renowned nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many more, spreading unparalleled quality worldwide. While we might not be the lowest priced option, we guarantee unmatched quality. We'd rather discuss the price now than apologize for subpar quality later, ensuring we maintain a formidable edge in the competitive landscape of our industry.
Engage in global trade with integrity as our guiding principle. Partner with us to discover a trustworthy ally, embarking on a world-class journey that begins here at Dongguang Zhanzhuo Machinery Trade Co., Ltd.
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FAQ
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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